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Omega Engineering OMEGAFLEX FPU5-MT-110, User Manual

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Omega Engineering OMEGAFLEX FPU5-MT-110 User Manual Download Page 60

Troubleshooting Guide

7-1

7

7.1  Display Error Messages

Error Message

Problem 

Solution

CAL OVERFLOW!

While calibrating, you 

1.

Repeatedly press the 

have allowed the motor 

CALIBRATE key

until 

to run at a high RPM 

the message “Prime or 

setting for a very long 

START?” appears.

time, or you have entered 
a total volume that would 
result in an inappropriate 
calibration factor.

Calibration FAIL

Your attempt to calibrate

1.

Repeatedly press the

was unsuccessful.

CALIBRATE key

until

the message “Prime or
START?” appears.  

2.

Repeat calibration but only
allow the motor to run for a
minute or two.  

NOTE:  Make sure that you
measure the volume of the
dispensed fluid accurately.

Illegal Op Code

A

A

The line voltage may 

1.

Use a multimeter to measure

be bad. 

the line voltage used by the 
pump motor.

2.

Compare the voltage rating
on the unit’s label (on the back
of the pump motor) with the
line voltage to make sure that
you are using the correct volt-
age.  The pump motor
requires line voltages of 90 to
130 Vac (for 115 Vac units)
or 190 to 260 Vac (for 220
Vac units).

2. Repeat calibration but only

allow the pump to run for a
minute or two. N

OTE:  Make

sure that you measure the 
volume of the dispensed fluid
accurately.

Summary of Contents for OMEGAFLEX FPU5-MT-110

Page 1: ...www omega com e mail info omega com User sGuide FPU5 MT 1 10 FPU5 MT 220 OMEGAFLEX Peristaltic Pump Motor Shop online at MADE IN ...

Page 2: ...ance TEL 33 0 1 61 37 29 00 FAX 33 0 1 30 57 54 27 Toll Free in France 0800 466 342 e mail sales omega fr Germany Austria Daimlerstrasse 26 D 75392 Deckenpfronn Germany TEL 49 0 7056 9398 0 FAX 49 0 7056 9398 29 Toll Free in Germany 0800 639 7678 e mail info omega de United Kingdom One Omega Drive River Bend Technology Centre ISO 9002 Certified Northbank Irlam Manchester M44 5BD United Kingdom TEL...

Page 3: ...s about the shipment please call the Customer Service Department When you receive the shipment inspect the container and equipment for signs of damage Note any evidence of rough handling in transit Immediately report any damage to the shipping agent The carrier will not honor damage claims unless all shipping material is saved for inspection After examining and removing contents save packing mater...

Page 4: ... Display Mode 4 1 4 4 The RUNNING Display Mode 4 2 Chapter 5 Operating the Pump Motor in the STOPPED Display Mode 5 1 5 1 Displaying Pump Messages in Five Different Languages 5 1 5 2 Defining the Direction of Pumping 5 3 5 3 Selecting the Tubing Inner Diameter 5 4 5 4 Priming the Tubing 5 6 5 5 Calibrating the Tubing 5 6 5 6 Measuring the Temperature of a Fluid 5 9 5 7 Preparing for Pumping in a S...

Page 5: ...s 10 1 This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance ...

Page 6: ...Peristaltic Pump Motor iv TABLE OF CONTENTS Notes ...

Page 7: ...ent Pin 2 2 Display 2 1 Face of Motor 2 2 Fuse 2 2 2 6 Groove of Motor Shaft 2 2 Membrane Keypad 2 1 2 4 Motor Shaft 2 2 Mounting Holes 2 2 ON OFF Switch 2 1 Rubber Feet 2 1 Safety Cover 2 3 Top Alignment Pin 2 2 Power Requirement 4 1 Priming the Tubing 5 6 Pump Direction Changing 5 3 Pump Messages in English 5 2 French 5 2 German 5 2 Italian 5 2 Spanish 5 2 R Ranges Flow Rate 6 6 RPM 6 2 Time 6 1...

Page 8: ...Index I II Notes ...

Page 9: ...Index I III ...

Page 10: ...ing at a certain RPM setting for an unlimited period of time The FLOW RATE Mode for pumping at a certain FLOW RATE setting for an unlimited period of time The TIME Mode for pumping at a certain RPM or FLOW RATE setting for a specific period of time The TOTAL VOLUME Mode for pumping at a certain RPM or FLOW RATE setting to dispense a specific amount of fluid The pump is available in two versions 11...

Page 11: ...Introduction 1 1 2 Notes ...

Page 12: ...ON OFF Switch Toggles the unit s power on and off 2 Display Displays the pump messages provides information while the pump is running 3 Membrane Keypad Allows you to select pump functions 4 Rubber Feet Support the pump motor on a table surface START STOP TIME TOTAL VOLUME CALIBRATE PRIME RPM FLOW RATE TUBE ID INLET SELECT TEMP 1 3 2 4 ...

Page 13: ...attachment sites for pump s 6 Top Alignment Pin Aligns the pump head during installation 7 Bottom Alignment Pin Aligns the pump head during installation 8 Face of Motor Provides a surface for attaching pump s 9 Motor Shaft Turns the rotor assembly of pump s during pumping 10 Groove of Motor Shaft Holds the back tab of pump s rotor shaft 11 Fuse Protects the unit from an overcurrent 12 Vent Holes A...

Page 14: ...posed holes are the Mounting Holes 6 Top Alignment Pin Aligns the pump head during installation 7 Bottom Alignment Pin Aligns the pump head during installation 8 Face of Motor Provides a surface for attaching pump s 11 Fuse Protects the unit from an overcurrent 12 Vent Holes Allow for cooling of pump motor 13 Safety Cover default side for Prevents fingers and clothing from getting caught shipping ...

Page 15: ... LEDs 17 Green LEDs for right pump Indicate right mounted pump s inlet and outlet 18 INLET SELECT key Selects tubing inlet for pump s mounted on either side of the motor 19 TEMP key Displays the fluid s temperature as measured via an optional Type K thermocouple probe 20 RPM key Initiates the RPM Mode of pumping and displays the RPM setting of the pump motor displays the actual pump motor speed as...

Page 16: ...TAL VOLUME setting of the pump motor displays the actual volume of fluid dispensed as it occurs in time 25 CALIBRATE key Starts and completes calibration of a tube 26 Red LED for the CALIBRATE key Lights after calibration is complete indicating that the motor is pumping according to that calibration 27 PRIME key Allows for momentary running of the motor useful for filling a tube with fluid before ...

Page 17: ...from 1 mL to 10 000 liters TUBE ID key Pre programmed tube inner diameters in inches or millimeters or the message CALIBRATED TUBE refer to Table 5 2 2 5 Rear View Figure 2 5 Rear View of the Pump Motor Table 2 6 Rear View Item Description Function 11 Fuse Protects the unit from overcurrent 31 Removable Panel and Allows access to the circuit board for future Mounting Screws upgrades 32 Auxiliary I...

Page 18: ... the pump messages in the display window 35 SMP Type K Thermocouple Allows the user to connect a Type K Connector thermocouple probe and measure a fluid s temperature 36 Zero Potentiometer Used for motor unit temperature calibration 37 Span Potentiometer Used for motor unit temperature calibration 38 Power Supply Connects to line cord and line voltage Parts of the Pump Motor 2 2 7 ...

Page 19: ...Parts of the Pump Motor 2 2 8 Notes ...

Page 20: ...ounting configurations Table 3 1 Pump Motor Mounting Configurations Number of Pumps on Number of Pumps on Reference Section Left Side Right Side 1 0 3 1 2 0 1 3 1 2 2 0 3 1 3 0 2 3 1 3 1 1 3 1 2 Your pump motor is equipped with a safety cover for whichever side of the motor is not being used You must remove the safety cover before attempting to attach pump s to the side NOTE ...

Page 21: ...Figure 3 1 Make sure the pump is in the closed position 3 Refer to Figure 3 2 Place the blade of a flathead screwdriver in the groove of the Rotor Shaft Rotate the Rotor Shaft until its back tab slips into the groove of the motor shaft Do not try to force the pump onto the motor until you perform Step 4 4 Refer to Figure 3 3 Swivel the pump back and forth slightly to align the holes on the back of...

Page 22: ...3 1 through Figure 3 3 Perform Steps 1 2 and 3 in Section 3 1 2 to put the first pump on the face of the motor 3 Refer to Figure 3 1 Make sure the second pump is in the closed position 4 Refer to Figure 3 5 and Figure 3 6 Place the blade of the flathead screwdriver in the groove of the Rotor Shaft of the second pump Rotate the Rotor Shaft of the second pump until its back tab slips into the groove...

Page 23: ...g materials that can be used include Vinyl Viton Tygon Silicone Santoprene and Norprene Up to 68 durometer tubing can be used Poor tubing life results were obtained for 5 16 8 0mm inner diameter Santoprene tubing This particular tubing should not be used with the pump motor 3 3 Tubing Life Over time and high speeds flow rates will drop as the tubing wears out Tubing life for various materials and ...

Page 24: ...ed pumps Tubing can be changed on stacked pumps without detaching either of the pumps from the motor 3 Refer to Figure 3 11 Push the Stator closed until you hear the Latch engage 4 Refer to Figure 3 12 Tighten the Clamp Screw until the Clamp Plate contacts the Tubing securing it in place 5 Set up the source and drain containers so that the tubing inlet is immersed in the fluid in the source contai...

Page 25: ...Getting Started 3 3 6 Notes ...

Page 26: ...PPED RUNNING Display FLASHING NOT FLASHING Green LEDs NOT FLASHING FLASHING Fluid NOT FLOWING FLOWING 4 2 Using the ON OFF Switch When the ON OFF switch is pushed upwards the unit s power is on When the switch is pushed downward the unit s power is off and the top of the switch labeled 0 is visible 4 3 The STOPPED Display Mode To enter the STOPPED Display Mode do the following 1 Plug in the pump m...

Page 27: ... Figure 4 2 RUNNING Display Mode To enter the RUNNING Display Mode do the following 1 From the STOPPED Display Mode press the START STOP key You are now in the RUNNING Display Mode Refer to Figure 4 2 The pump motor starts The attached pump s begin pumping fluid The display is not flashing The green LEDs flash and point to the tubing inlets 2 Press the START STOP key again The pump motor stops Flu...

Page 28: ...this sequence English French Spanish German then Italian This manual only shows pump messages in English in the display Table 5 1 shows the English French Spanish German and Italian messages 2 If the new language is the language you want resume pumping All the pump messages are now in the new language 3 If the new language is not the one you want press the LANGUAGE button repeatedly so that the pu...

Page 29: ...AL DÉMAR ÉTAL INIC O CAL START KALIBR AVVIO O CALIB STOP to PRIME STOP par AMORC PARAR P CEBAR STOP dann VORPMP FERMA per ADESC CALIBRATED TUBE TUBE ETALONNE TUBO CALIBRADO ROHR KALIBRIERT TUBO CALIBRATO TUBE ID 1 32 DI TUBE 1 32 DI TUBO 1 32 ROHR ID 1 32 ID TUBO 1 32 TUBE ID 1 16 DI TUBE 1 16 DI TUBO 1 16 ROHR ID 1 16 ID TUBO 1 16 TUBE ID 1 8 DI TUBE 1 8 DI TUBO 1 8 ROHR ID 1 8 ID TUBO 1 8 TUBE I...

Page 30: ... Only one of each pair of LEDs is lit The lit LED points to the tubing inlet A top tubing inlet on the left pump corresponds to a bottom tubing inlet on the right pump and vice versa Two pumps stacked on one side of the motor will pump fluid in the same direction Two pumps mounted on opposite sides of the motor will pump fluid in opposing directions no change INLET SELECT ACTION LEDs indicate new ...

Page 31: ...those shown in the display using the TUBE ID key or you can calibrate each piece of tubing you use using the CALIBRATE key as described in Section 5 5 START STOP TIME TOTAL VOLUME CALIBRATE PRIME RPM FLOW RATE TUBE ID INLET SELECT TEMP INLET SELECT LEFT PUMP INLET SELECT RIGHT PUMP INLET OUTLET INLET OUTLET Left Pump START STOP TIME TOTAL VOLUME CALIBRATE PRIME RPM FLOW RATE TUBE ID INLET SELECT T...

Page 32: ...is lit the pump motor is running according to the last calibration complete refer to Section 5 5 If you press the TUBE ID key while the red LED is lit the display shows CALIBRATED TUBE Table 5 2 Tube Inner Diameters Tube Inner Diameters English Metric 1 32 1 0 mm 1 16 2 0 mm 1 8 3 0 mm 3 16 4 0 mm 1 4 5 0 mm 5 16 6 0 mm 7 0 mm 8 0 mm Operating the Pump Motor in the STOPPED Display Mode 5 5 5 TUBE ...

Page 33: ...re 3 11 while the stator is shut and the motor is running Pressing on the stator enhances the priming action of the pump Release pressure after the tubing is primed 5 5 Calibrating the Tubing Priming PRIME ACTION Pumps fluid at current RPM or FLOW RATE setting as long as button is pressed Display shows Operating the Pump Motor in the STOPPED Display Mode 5 5 6 Prime or START CALIBRATE ACTION Press...

Page 34: ...ATE key Use the UP and DOWN ARROW keys to adjust the setting 3 When the display shows the RPM or FLOW RATE setting you desire you are ready to initiate the calibration process 4 Press the CALIBRATE key The display should flash and show Prime or START 5 To prime the tube press and hold down the PRIME key As long as you hold down the PRIME key fluid flows in the tube and the display shows Priming 6 ...

Page 35: ...pumps can be calibrated For optimum FLOW RATE or TOTAL VOLUME accuracy you will need to recalibrate the tubing as a result of Using a different tube size inner diameter Using a different tubing material Using a tube of a different age calibration should be checked every 5 10 hours Using a different back pressure in the tube Changing the fluid being pumped Changing the fluid s temperature or densit...

Page 36: ...n The display shows the fluid s temperature in the unit of measure to which you switched If the optional thermocouple probe is not connected to the pump motor the reading on the display will be 300 F 149 C 5 7 Preparing for Pumping in a Specific Mode There are four specific modes in which to pump fluid RPM FLOW RATE TIME and TOTAL VOLUME These modes correspond to the criteria the pump motor uses t...

Page 37: ...to scroll down to 1 mL then roll over to 10000 liters OR xx xx xx TIME ACTION Displays current TIME setting Display shows Using the UP ARROW key will cause the flashing TIME setting to scroll up to maximum then roll over to 0 The maximum time is 12 hours 59 minutes and 59 seconds 12 59 59 Using the DOWN ARROW key will cause the flashing TIME setting to scroll down to 0 then roll over to the maximu...

Page 38: ... do the following 1 Set up the pump motor for pumping according to Chapter 3 2 Toggle the ON OFF switch to turn on the unit s power The display is in the STOPPED Display Mode Refer to Figure 6 1 3 Either set the tube ID for the tube you are using following Section 5 3 or calibrate the tubing following Section 5 5 before continuing 4 Press the RPM key The display flashes the current RPM setting xxx...

Page 39: ...from moving through the pump refer to Section 6 5 6 To stop pumping in the RPM Mode simply press the START STOP key again The pump stops running and the display returns to the STOPPED Display Mode Table 6 1 shows how other keys and buttons can be used while pumping in the RPM mode xxx RPM START STOP ACTION Pump s starts press again pump s stops Display Range 10 11 12 599 600 Range 600 599 12 11 10...

Page 40: ...START STOP key again to resume pumping 4 For detailed instructions on Defining the Direction of Pumping refer to Section 5 2 STOP to Prime Pumps fluid at current RPM setting as long as the key is pressed To prime a tube 1 Press the START STOP key to stop the pump The display returns to the STOPPED Display Mode 2 Press and hold down the PRIME key to prime the tube 3 Press the START STOP key again t...

Page 41: ...the display flashes the message CALIBRATED TUBE CALIBRATE CALIBRATED or not calibrated Displays calibration state 1 Press the CALIBRATE key If the red LED next to the CALIBRATE key is not lit the display shows not calibrat ed If the red LED next to the CALIBRATE key is lit the display shows CALIBRATED To calibrate a tube 2 Press the START STOP key to stop the pump The display returns to the STOPPE...

Page 42: ...apter 3 2 Toggle the ON OFF switch to turn on the unit s power The display is in the STOPPED Display Mode Refer to Figure 6 3 3 Either set the TUBE ID for the tube you are using following Section 5 3 or calibrate the tube following Section 5 5 before continuing 4 Press the FLOW RATE key The display flashes the current FLOW RATE setting xxx mL min or xxx L min xxx mL min FLOW RATE ACTION Displays c...

Page 43: ...n 1L min 1 7 L min 1 8 L min Range 1 4 tube ID 1 8 L min 1 7 L min 999 mL min 1L min 31 mL min 30 mL min Range 1 32 tube ID 1 mL min 2 mL min 15 mL min 16 mL min 29 mL min 30 mL min Range 1 32 tube ID 30 mL min 29 mL min 16 mL min 15 mL min 2 mL min 1 mL min Range 1 16 tube ID 3 mL min 4 mL min 79 mL min 80 mL min 131 mL min 132 mL min Range 1 16 tube ID 132 mL min 131 mL min 80 mL min 79 mL min 4...

Page 44: ...min 1607 mL min Range 6 0 mm tube ID 1607 mL min 1606 mL min 800 mL min 799 mL min 28 mL min 27 mL min Range 2 0 mm tube ID 4 mL min 5 mL min 199 mL min 200 mL min 209 mL min 210 mL min Range 2 0 mm tube ID 210 mL min 209 mL min 200 mL min 199 mL min 5 mL min 4 mL min Range 3 0 mm tube ID 8 mL min 9 mL min 199 mL min 200 mL min 481 mL min 482 mL min Range 3 0 mm tube ID 482 mL min 481 mL min 200 m...

Page 45: ...turns to the STOPPED Display Mode Table 6 2 shows how other keys and buttons can be used while pumping in the FLOW RATE mode xxx mL min START STOP ACTION Pump s starts press again pump s stops Display Range 7 0 mm tube ID 37 mL min 38 mL min 1999 mL min 2000 mL min 2186 mL min 2187 mL min Range 7 0 mm tube ID 2187 mL min 2186 mL min 2000 mL min 1999 mL min 38 mL min 37 mL min Range 8 0 mm tube ID ...

Page 46: ...rection of pumping 1 Press the START STOP key The display returns to the STOPPED Display Mode 2 Press the INLET SELECT key to reverse the direction of pumping 3 Press the START STOP key again to resume pumping 4 For detailed instructions on Defining the Direction of Pumping refer to Section 5 2 INLET SELECT STOP to Prime Pumps fluid at current flow rate setting as long as the key is pressed To pri...

Page 47: ...red LED next to the CALIBRATE key is not lit the display flashes the current TUBE ID setting If the red LED next to the CALIBRATE key is lit the display flashes the message CALIBRATED TUBE CALIBRATE CALIBRATED or not calibrated Displays calibration state 1 Press the CALIBRATE key If the red LED next to the CALIBRATE key is not lit the display shows not calibrated If the red LED next to the CALIBRA...

Page 48: ... switch to turn on the unit s power The display is in the STOPPED Display Mode Refer to Figure 6 5 3 Using the procedure outlined in Sections 6 1 1 and 6 2 1 adjust either the RPM or FLOW RATE setting STOPPED DISPLAY MODE OR TUBE ID SETTING TO BE USED IN PUMPING OR CURRENT TUBE ID SETTING CURRENT RPM SETTING OR OR FLOW RATE CURRENT FLOW RATE SETTING FLOW RATE SETTING TO BE USED IN PUMPING Optional...

Page 49: ...ting you desire Figure 6 6 shows the Time range Figure 6 6 TIME Range 6 To change the MINUTES setting press the TIME key repeatedly until the MINUTES flash Use the UP and DOWN ARROW keys to enter the MINUTES setting you desire Range 00 00 00 00 00 01 00 00 59 00 01 00 00 58 59 00 59 00 00 59 59 01 00 00 01 00 01 12 59 59 Range 12 59 59 12 59 58 12 59 00 12 58 59 12 00 00 11 59 59 00 00 01 00 00 00...

Page 50: ...running after it counts up to the TIME setting To stop pumping before that time press the START STOP key The pump stops running and the display returns to the STOPPED Display Mode Table 6 3 shows how other keys and buttons can be used while pumping in the TIME mode xx xx xx START STOP ACTION Pump s starts press again pump s stops Display xx xx xx ACTION TIME setting scrolls down Display shows ACTI...

Page 51: ...lay returns to the STOPPED Display Mode 2 Press the INLET SELECT key to reverse the direction of pumping 3 Press the START STOP key again to resume pumping 4 For detailed instructions on Defining the Direction of Pumping refer to Section 5 2 START STOP INLET SELECT STOP to Prime Pumps fluid at current rpm or flow rate setting as long as the key is pressed To prime a tube 1 Press the START STOP key...

Page 52: ...r xxx Liters TUBE ID CALIBRATE TUBE ID xxx Displays current TUBE ID Press the TUBE ID key If the red LED next to the CALIBRATE key is not lit the display flashes the current TUBE ID setting If the red LED next to the CALIBRATE key is lit the display flashes the message CALIBRATED TUBE CALIBRATED or not calibrated Displays calibration state 1 Press the CALIBRATE key If the red LED next to the CALIB...

Page 53: ...OPPED DISPLAY MODE OR START STOP RUNNING DISPLAY MODE CALCULATED VOLUME DISPENSED CURRENT TOTAL VOLUME SETTING TOTAL VOLUME SETTING TO BE USED IN PUMPING START STOP Stop before Total Volume is Dispensed Total Volume is Dispensed TOTAL VOLUME OR TUBE ID SETTING TO BE USED IN PUMPING OR CURRENT TUBE ID SETTING CURRENT RPM SETTING OR FLOW RATE CURRENT FLOW RATE SETTING FLOW RATE SETTING TO BE USED IN...

Page 54: ...y flashes the RPM or FLOW RATE setting you desire press the TOTAL VOLUME key The display flashes the current TOTAL VOLUME setting xxx mL or xxx Liters 5 Use the UP and DOWN ARROW keys to enter the TOTAL VOLUME setting you desire Refer to Figure 6 8 for the TOTAL VOLUME range Figure 6 8 TOTAL VOLUME Range Range 1 mL 2 mL 999 mL 1 000 mL 1 L 9 999 L 10 000 L Range 10 000 L 9 999 L 1 000 mL 1L 999 mL...

Page 55: ... key The pump stops running and the display returns to the STOPPED DISPLAY Mode When the pump stops the display shows the calculated volume of fluid dispensed Do not be alarmed if this number is slightly larger than the TOTAL VOLUME you requested Since the pump motor can not stop instantaneously this number includes any small amount of fluid that escapes while the pump is in the process of stoppin...

Page 56: ...ay Mode 2 Press the INLET SELECT key to reverse the direction of pumping 3 Press the START STOP key again to resume pumping 4 For detailed instructions on Defining the Direction of Pumping refer to Section 5 2 STOP to Prime Pumps fluid at current rpm or flow rate setting as long as the key is pressed To prime a tube 1 Press the START STOP key to stop the pump The display returns to the STOPPED Dis...

Page 57: ...he display flashes the current TUBE ID setting If the red LED next to the CALIBRATE key is lit the display flashes the message CALIBRATED TUBE CALIBRATED or not calibrated Displays calibration state 1 Press the CALIBRATE key If the red LED next to the CALIBRATE key is not lit the display shows not calibrated If the red LED next to the CALIBRATE key is lit the display shows CALIBRATED To calibrate ...

Page 58: ... restart the pump Observe the tubing If the tubing has not stopped creeping go back to Step 1 Otherwise continue pumping 6 6 Other Pumping Options The pump motor is equipped with two features that allow limited remote control and monitoring capability These features are described in Sections 6 6 1 and 6 6 2 The features are independent Either one or both may be used at any time 6 6 1 Auxiliary Out...

Page 59: ...p motor The Auxiliary In terminals are located near the bottom on the back of the pump motor next to the Auxiliary Out terminals 1 Momentarily short the Auxiliary In V terminal to the Auxiliary In Ground terminal The pump starts The display enters the RUNNING Display Mode 2 Momentarily short the Auxiliary In V terminal to the Auxiliary In Ground terminal The pump stops The display enters the STOPP...

Page 60: ...ART appears 2 Repeat calibration but only allow the motor to run for a minute or two NOTE Make sure that you measure the volume of the dispensed fluid accurately Illegal Op Code A A The line voltage may 1 Use a multimeter to measure be bad the line voltage used by the pump motor 2 Compare the voltage rating on the unit s label on the back of the pump motor with the line voltage to make sure that y...

Page 61: ...ommand 1 Press the START STOP key that requires the pump motor to start the motor to be running 2 Verify that the display is in the RUNNING Display Mode and try to select the command again Locked Rotor The motor should be running but no pulse interrupts are occurring so it is not running To recover from a locked rotor condition first turn the power switch off and then back on Then attempt a soluti...

Page 62: ...he START STOP key to start the pump B B 1 Press the RPM key 2 Use the UP and DOWN ARROW keys to adjust the RPM setting 3 Press the CALIBRATE key to restart the calibration Must SET TIME 1 Press the TIME key 2 Toggle from SECONDS to MINUTES to HOURS with the TIME key 3 Use the UP and DOWN ARROW keys to adjust the TIME setting 4 Press the START STOP key to start the pump Troubleshooting Guide 7 7 3 ...

Page 63: ... at this time and proceed OVERCURRENT The motor driver board has 1 The tubing may be causing a sensed an overcurrent jam Observe how the tubing is loaded in the pump s and if necessary reload it 2 Detach the pump s and check for a mechanical jam Substitute another pump if necessary 3 Check to see if the fuse is blown Replace if necessary Refer to Chapter 9 for fuse rat ings and chapter 8 for instr...

Page 64: ...the START STOP key to start the pump Set RPM or RATE 1 Press the RPM or FLOW RATE key 2 Use the UP and DOWN ARROW keys to adjust the setting 3 Re enter the original command and proceed SET TOTAL VOLUME 1 Press the TOTAL VOLUME key 2 Use the UP and DOWN ARROW keys to adjust the TOTAL VOLUME setting 3 Press the START STOP key to start the pump Troubleshooting Guide 7 7 5 You have attempted to start ...

Page 65: ...nsed you must stop the pump before it reaches its upper limit of 10 000 liters 2 If you do not need to keep track of the amount of fluid dispensed you can ignore this message and let the pump continue to run 12 59 59 Your pumping has exceeded the 1 If you need to keep track maximum time of 12 59 59 of how long the pump has been running press the START STOP key to stop the pump NOTE In the future t...

Page 66: ...correct line voltage The pump motor requires line voltages of 90 to 130 Vac for 115 Vac units or 190 to 260 Vac for 220 Vac units 3 If the line voltage is inappropriate for the pump motor move it to another line voltage source C C There may be significant electrical Check the pumping environment noise affecting the pump motor for devices that could be creating electrical noise If possible shut off...

Page 67: ...play is in the STOPPED Display Mode and refer to Section 5 2 B 1 Check that the motor is rotating in the correct direction The pump motor rotates to drive fluid into the inlets and out of the outlets 2 Observe the green LEDs near the pump icons on the membrane key pad The lit LEDs point to the inlets 3 To change the direction in which the motor rotates make sure the display is in the STOPPED Displ...

Page 68: ...luid flows in the opposite 1 Check that the motor is rotating in the correct direction The pump direction of what is intended motor rotates to drive fluid into the inlets and out of the outlets 2 Observe the green LEDs near the pump icons on the membrane keypad The lit LEDs point to the inlets 3 To change the direction in which the motor rotates make sure the display is in the STOPPED Display Mode...

Page 69: ... necessary 7 Make sure no part of the tubing is being constricted by a clamp Loosen clamps if necessary 8 Turn the unit s power off and on adjust the settings and attempt to resume pumping 1 Make sure you have properly mounted the pump s to the motor 2 If the pump s are not properly mounted review Section 3 1 on how to attach pump s to the motor 3 Remove and properly attach the pump s to the motor...

Page 70: ...Troubleshooting Guide 7 7 11 Notes ...

Page 71: ...ith a user friendly piece of equipment 8 3 Design Solution The peristaltic pump motor satisfies today s diverse customer needs Its sophisticated software allows customers to calibrate the motor for use with a wide range of tubing materials sizes and durometers to obtain accurate flow rates It can accept two stacked pumps with fluid flowing in the same direction in both pumps or one pump on each si...

Page 72: ...Technical Details 8 8 2 Notes ...

Page 73: ...imensions H x W x D 152 x 254 x 254 mm 6 x 10 x 10 Weight 8 2 kg 18 lb Fuse 2 amp 110 Vac or 1 amp 220 Vac Table 9 1 Calibration Accuracy Tubing Wall Tubing Size Calibration Tubing Wall Tubing Size Calibration Thickness Inner Diameter Accuracy Thickness Inner Diameter Accuracy 1 16 1 32 4 1 5 mm 1 0 mm 4 1 16 1 16 2 1 5 mm 2 0 mm 2 1 16 1 8 2 1 5 mm 3 0 mm 2 1 16 3 16 2 1 5 mm 4 0 mm 2 1 16 1 4 2 ...

Page 74: ...257 1 5 mm 6 0 mm 2 7 27 1607 1 5 mm 7 0 mm 3 6 37 2187 1 5 mm 8 0 mm 3 9 39 2316 Metric mL per revolution numbers are rounded off To determine the chemical compatibility of a particular tubing material it is recommended that you test the tubing under actual conditions Tubing materials that can be used include Vinyl Viton Tygon Silicone Santoprene and Norprene Up to 68 durometer tubing can be used...

Page 75: ... 0 Tygon 60 1 16 1 5 3 16 4 5 Tygon 30 1 16 1 5 1 4 6 0 Tygon 30 1 16 1 5 5 16 8 0 Tygon 30 1 16 1 5 1 16 1 5 Silicone 60 1 16 1 5 1 8 3 0 Silicone 60 1 16 1 5 3 16 4 5 Silicone 60 1 16 1 5 1 4 6 0 Silicone 50 1 16 1 5 5 16 8 0 Silicone 40 1 16 1 5 1 16 1 5 Santoprene 100 1 16 1 5 1 8 3 0 Santoprene 100 1 16 1 5 3 16 4 5 Santoprene 100 1 16 1 5 1 4 6 0 Santoprene 75 1 16 1 5 1 16 1 5 Vinyl 60 1 16...

Page 76: ... Required for Priming Tubing Size ID Minimum Motor Speed RPM 1 32 300 1 16 250 1 8 100 3 16 50 1 4 50 5 16 50 1mm 300 2mm 250 3mm 100 4mm 50 5mm 50 6mm 50 7mm 50 8mm 50 Tests are done using 20 C water 0 psi back pressure Specifications 9 9 4 ...

Page 77: ... 1 16 1 8 0 04 400 cps Mineral Oil 1 16 3 16 0 15 400 cps Mineral Oil 1 16 1 4 0 20 400 cps Mineral Oil 1 16 5 16 0 25 400 cps Molasses 1 16 1 32 0 8 000 cps Molasses 1 16 1 16 0 002 8 000 cps Molasses 1 16 1 8 0 01 8 000 cps Molasses 1 16 3 16 0 07 8 000 cps Molasses 1 16 1 4 0 08 8 000 cps Molasses 1 16 5 16 0 10 8 000 cps Flow Rate Tests were done with 20 C liquids at 0 psi back pressure Specif...

Page 78: ...Specifications 9 9 6 Notes ...

Page 79: ...ccessories Part Number Description PROBES WITH 36 TEFLON COATED LEAD WIRES KMTSS Series SMP Type K Thermocouple Stainless Steel Probe 1 8 Dia KMTSS Series SMP Type K Thermocouple Stainless Steel Probe 1 16 Dia KMTIN Series SMP Type K Thermocouple Inconel Probe 1 8 Dia KMTIN Series SMP Type K Thermocouple Inconel Probe 1 16 Dia When ordering your Type K thermocouple probe specify grounded or ungrou...

Page 80: ...YTY Series Tygon 5 16 x 3 16 55 TYTY Series Tygon 3 8 x 1 4 55 TYTY Series Tygon 7 16 x 5 16 55 TYSC Series Silicone 1 4 x 1 8 50 60 TYSC Series Silicone 5 16 x 3 16 50 60 TYSC Series Silicone 3 8 x 1 4 50 60 TYSC Series Silicone 7 16 x 5 16 50 60 TYNP Series Norprene 3 16 x 1 16 50 TYNP Series Norprene 1 4 x 1 8 50 TYNP Series Norprene 5 16 x 3 16 50 TYNP Series Norprene 3 8 x 1 4 50 TYNP Series ...

Page 81: ...Number FPU500 with the motor Figure 10 1 shows a pump You can attach one pump to each side of the motor or two pumps to either side Contact Sales for more information about the pumps Figure 10 1 Peristatic Pump Spare Parts and Accessories 10 10 3 ...

Page 82: ...Spare Parts and Accessories 10 10 4 Notes ...

Page 83: ...NY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED LIMITATION OF LIABILITY The remedies of purchaser set forth herein are exclusive and the total liability of OMEGA with respect to this order whether based on contract warranty negligence indemnification strict liability or otherwise shall not exceed the purchase price of the component upon which liability is ...

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