OMEGA AIR RDP Series Installation And Operating Manual Download Page 1

Page: 1 / 40

Please read the instructions carefully before installation or use. The proper and safe operation of
the refrigeration air dryer is ensured only by following the recommendations and conditions
stated in the instructions.

For additional questions, contact the manufacturer and inform him of the information on the data
plate found on the front of the dryer.

3403165 - MANUAL for RDP 20-2600 - OMEGA AIR_EN_20200618

Installation and operating

manual

Refrigeration Dryer Series RDP 20 - 2600

Summary of Contents for RDP Series

Page 1: ...nly by following the recommendations and conditions stated in the instructions For additional questions contact the manufacturer and inform him of the information on the data plate found on the front...

Page 2: ...maintenance is limited to a few checks and cleanings as shown in the continuation of this manual These instructions must always be present at the unit and be available for the entire operating life o...

Page 3: ...14 5 4 2 RDC 2 MODBUS COMMUNICATION 15 5 5 EXPANSION VALVES 16 5 6 ELECTRONIC CONDENSATE DRAIN 16 5 7 SAFETY FUNCTIONS 18 5 7 1 LOW PRESSURE SWITCH 18 5 7 1 SAFETY FUNCTIONS OF RDC 2 18 5 8 FILTER DEH...

Page 4: ...e fill in the fields carefully Correct data enables proper and efficient maintenance of the device selection of suitable spare parts and technical support 1 2 Information on the supplier Model of refr...

Page 5: ...ryers 1 4 Refrigeration air dryers Refrigeration air dryers are the best choice in all standard applications where pressure dew point 3 C suffices Examples of such applications are process air in the...

Page 6: ...at the dryer is vented and not under pressure this also includes the closest components of the installation in front and behind the dryer and that the dryer is not connected to an electrical source Do...

Page 7: ...eck and follow the local regulations for lifting and transporting heavy objects In the event of fire do not use extinguishing water on the dryer and nearby objects Wear suitable protective equipment e...

Page 8: ...Components 1 Heat exchanger 3in1 7 Switch 2 Condenser 8 Capillary tube 3 Compressor 9 Sensor for fan operation 4 Electronic condensate drain 10 Filter dehydrator 5 Controller 6 Hot gas bypass valve F...

Page 9: ...4a 0 380 352 x 485 x 499 27 RDP 100 100 G 3 4 BSP F 0 2 1 230 50 230 60 0 45 0 32 400 0 8 R134a 0 585 352 x 485 x 499 32 RDP 140 140 G 1 BSP F 0 2 1 230 50 230 60 0 50 0 38 700 1 1 R134a 0 61 357 x 55...

Page 10: ...NAL FLOW CAPACITY x COP x CAT x CIN x CDP OPERATING PRESSURE DEW POINT bar 4 5 6 7 8 10 12 14 C 3 5 7 10 psi 58 72 87 100 115 145 174 203 F 37 4 41 44 6 50 COP 0 77 0 86 0 93 1 1 05 1 14 1 21 1 27 CDP...

Page 11: ...lower temperature than the input air Refrigeration circuit The refrigerant enters the compressor and then enters the condenser at high pressure where it transfers heat to the ambient air and condenses...

Page 12: ...he compressor cools condenses and changes the aggregate state from the gaseous to the liquid The condenser is a pipe in which the refrigerant is flowing and on which fins are placed The heat transfer...

Page 13: ...point temperature 2 Tcomp Compressor temperature 3 Tcond ali pcond Condensation temperature or pressure 4 20 mA b Regulated components 1 Fan ON OFF Fan symbol is displayed when in ON state 2 Compress...

Page 14: ...A Controller can also be turned OFF ON via In Remote When the current flows the controller goes to OFF state when the circuit is disconnected the controller is in ON state See the attached scheme abov...

Page 15: ...40022 T_Dew R_ONLY T_Dew X 200 10 C 40023 T_Comp R_ONLY T_Comp X 200 10 C 40024 T_Cond R_ONLY T_Cond X 200 10 C 40025 P_Cond R_ONLY P_Cond X 10 Bar 40026 Digital Input status R_ONLY 0 contact open 1 c...

Page 16: ...Rotate the screw until the following value is reached Hot gas setting R134 a pressure 2 0 barg 0 1 bar 5 6 Electronic condensate drain The separator consists of a condensate reservoir in which the cap...

Page 17: ...alve in front of the drain is closed open it The dryer is not pressurized set normal operating conditions The solenoid valve is defective replace the condensate separator The circuit board is damaged...

Page 18: ...rging check the hot gas bypass valve Lt Low dew point temperature Check that the temperature sensor is correctly inserted into its position check the cooling system sealing charging check the hot gas...

Page 19: ...o the interior components of the dryer the installation and use may result in injury or death Check the dryer for any visible damage after removing the packaging If the refrigeration air dryer is dama...

Page 20: ...vibration refers to the floor and pipes For maintenance and servicing provide sufficient space for uninhibited work around the unit 1 m The ventilation grilles of the device must not be covered for t...

Page 21: ...Pressure vessel 3 Condensate Separator 8 Filter 4 Pre filter min 5 micron 9 Condensate drain 5 Bypass air valve Type A installation is recommended when the compressor operates at a reduced interruptio...

Page 22: ...osition of the holes in the illustration is shown maximum size M8 The pipe connections for the compressed air in the front and back of the dryer must be fitted with suitable valves that allow the inde...

Page 23: ...e bypass air circuit is closed and that the dryer is insulated from the system Check and ensure that the condenser is clean free of impurities 10 2 Start up Connect the dryer to the power supply Conne...

Page 24: ...ese components until they completely cool down SYMPTOM POSSIBLE CAUSE PROPOSED ACTIVITY The dryer does not start Make sure that the system is connected to a power source Check the electrical installat...

Page 25: ...installation Dew point is too low the condensate is frozen and blocks the air flow The compressed air pressure is too low and the condensate is not removed establish normal operating conditions The el...

Page 26: ...ulation pressure switch 3001095 1 1 1 1 1 1 1 1 1 1 1 High pressure switch 3001154 1 1 1 1 1 1 Low pressure switch 3001111 1 1 1 1 1 1 RDC 2 Controller 2101826 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NTC...

Page 27: ...or property resulting from improper use or inadequate maintenance of the device and is limited solely to production errors When claiming a warranty you must provide information from the identification...

Page 28: ...28 16 Maintenance notebooks MAINTENANCE TYPE DATE SIGNATURE NOTES First installation...

Page 29: ...29...

Page 30: ...30 17 Drawings of RDP refrigeration air dryers RDP 20 100...

Page 31: ...31 RDP 140 235...

Page 32: ...32 RDP 300 480...

Page 33: ...33 RDP 600 950...

Page 34: ...34 RDP 1150 1900...

Page 35: ...35 RDP 2600...

Page 36: ...36 16 Electro schemes of RDP refrigeration air dryer RDP 20 180...

Page 37: ...37 RDP 235 600...

Page 38: ...38 RDP 750 1900...

Page 39: ...39 RDP 2600...

Page 40: ...00 Description Compressed air refrigeration dryer Is in conformity with the following directives Pressure Equipment Directive PED 2014 68 EU Electromagnetic Compatibility Directive EMC 2004 108 EC EN...

Search results

Summary of Contents for RDP Series

Reviews:

Related manuals for RDP Series

Brands by name

Popular brands

OMEGA AIR RDP Series, Installation And Operating Manual

Search results

Summary of Contents for RDP Series

Reviews:

Related manuals for RDP Series

Brands by name

Popular brands