background image

EMD Installation and operating manual 

24 

 

www.omega-air.si 

Troubleshooting 

After powering EMD, it enters overload mode and afterwards, it enters alarm mode.  

During power down, large amount of condensed water has collected in compressed air system. Hold the 
test button until all the water is drained. 

EMD  enters  alarm  mode  occasionally.  But,  it  gets  back  to  normal  mode  immediately  after  all  the  water  is 
drained by holding the test button.  

The reason might be extremely hot and moist day. 

EMD is undersized and it should be replaced by bigger drain. 

Pressing test button does not open the valve.  

Check electric power and cable connections.  

Check the fuse.  

There is no LED signal although the valve could be opened by pressing test button.  

The LED is not bright enough to be seen in daylight.  

Fuse is blown.  

Check integrity of electronics. Replace the fuse if there is no visible damage on electronics. 

Air leaks through the drain pipe even when EMD is disconnected from power.  

There might be debris in valve or valve may be damaged. Check integrity of strainer. The valve assembly 
should be cleaned or replaced by authorized person.  

Long flashes of green LED indicate full tank although the tank is empty.  

Clean the water level sensor surface.  

EMD is in alarm and there is no water drained, only air.  

Clean the water level sensor surface.  

EMD is in alarm and valve opens, but there is no water or air drained.  

Path  between  EMD’s  tank  and  valve  is  clogged.  Clean  the  tank,  strainer  and  valve  assembly.  Replace 
strainer or valve assembly when they are damaged. 

Condensed water is not drained automatically. Instead, it is drained only when test button is pressed.  

If the amount of drained water is small, then the water in tank hasn’t reached the threshold, yet.  

If  water  is  drained  during  pressing  the  test  button,  then  we  should  check  the  piping  in  front  of  EMD. 
Pipe’s inclination is too small or there may be debris in the pipe so that air in the EMD’s tank is trapped. 
When  the  test  button  is  pressed,  this  air  escapes  through  drainage  and  makes  place  for  condensed 
water. Solution: clean pipe, build venting. Switch timer function on. 

Red LED is flashing.  

EMD  is  in  one  of  production  modes  or  there  is  some  other  error.  First,  check  supply  voltage.  Then, 
contact supplier. 

 

 

 

Summary of Contents for EMD12A

Page 1: ...free and safe operating of the product can only be guaranteed if recommendations and conditions stated in this manual are respected 3403276 Omega_Air_User_Manual_Condensate_Drain_EMD_serija_eng_280120...

Page 2: ...valve is operated by electronics It opens the valve when a button on the electronics cover is pressed or when water level in the tank reaches threshold Occasionally a timed venting mode that combines...

Page 3: ...charging current water level in the tank and other data that could help to supervise and troubleshoot the system Through the service network some operating parameters of EMD like venting period in tim...

Page 4: ...ter tank 9 Sealing O Ring 100 x 1 5 2 Water level sensor 10 Electronics 3 Sealing O Ring 42 x 2 5 11 Strainer Insert 4 Electronic housing 12 Bolt M5x50 DIN 912 5 Screw M5x12 DIN 912 13 Washer 5 3 DIN...

Page 5: ...ner Insert 3 Sealing O Ring 42 x 2 5 12 Bolt M5x50 DIN 912 4 Electronic housing 13 Washer 5 3 DIN 125A 5 Washer 5 3 DIN 125A 14 Valve connector 6 Screw M5x12 DIN 912 15 Connector sealing 7 Screw M3x16...

Page 6: ...3 Nut M5 DIN 934 13 Washer 3 2 DIN 125A 4 Sealing O Ring fi 7x2 5 14 Sealing O Ring 100 x 1 5 5 Screw M5x16 DIN 912 15 3 x 0 75 cable 6 Sealing O Ring fi 95x2 16 Strainer Insert 7 Sealing O Ring 42 x...

Page 7: ...3 Nut M5 DIN 934 13 Washer 3 2 DIN 125A 4 Sealing O Ring fi 7x2 5 14 Sealing O Ring 100 x 1 5 5 Screw M5x16 DIN 912 15 3 x 0 75 cable 6 Sealing O Ring fi 95x2 16 Strainer Insert 7 Sealing O Ring 42 x...

Page 8: ...50 60Hz 24V dc Fuse inside EMD 5x20 1A T 2A 2A Power 10VA 10VA 8 5W Operating pressure range 1 16 bar 14 232 psi 0 8 bar 0 116 psi Drain capacity 7 bar 101 psi 12 l h 0 007 cfm Operating temperature r...

Page 9: ...z Fuse inside EMD 5x20 1A T Power 22 VA Operating pressure range 1 16 bar 14 232 psi Drain capacity 7 bar 101 psi 25 l h 0 014 cfm Operating temperature range 1 5 C 65 C Protection class 54 Inlet conn...

Page 10: ...60Hz Fuse inside EMD 5x20 1A T Power 22 VA Operating pressure range 1 16 bar 14 232 psi Drain capacity 7 bar 101 psi 75 l h 0 044 cfm Operating temperature range 1 5 C 65 C Protection class 54 Inlet c...

Page 11: ...60Hz Fuse inside EMD 5x20 1A T Power 22 VA Operating pressure range 1 16 bar 14 232 psi Drain capacity 7 bar 101 psi 150 l h 0 088 cfm Operating temperature range 1 5 C 65 C Protection class 54 Inlet...

Page 12: ...es EMD 12C Yes Yes EMD 25 No No EMD 25A No Yes EMD 25C Yes Yes EMD 75 No No EMD 75A No Yes EMD 75C Yes Yes EMD 150 No No EMD 150A No Yes EMD 150C Yes Yes EMD 12 24V ac only available in normal and ala...

Page 13: ...and maintenance work may only be carried out when electrical power supply is disconnected Electrical work must always be carried out by qualified electrician Do not exceed maximal operating pressure o...

Page 14: ...ally right But it must not be rolled aside more than 15 The horizontal position is preferred in case of a lot of debris in condensed water Do not connect several condensed water sources to one drain d...

Page 15: ...to pressure equipment e g pressure vessel Venting line prevents creation of air bubbles assuring constant flow of condensate into the drain Venting is made by T piece The T piece should be located ju...

Page 16: ...riate ferrules Make sure that all strands of a wire are fitted inside the ferrule Make sure that all wires are fitted into terminals firmly Provide means for full disconnection of electric power from...

Page 17: ...ine 6 Power line Alarm output EMDA 7 Alarm Warning 9 GND Umax at high impedance 39V Imax at low impedance 200mA U reverse 0 7V Only EMD12 is currently available in 24Vac version Power Connection 1 24V...

Page 18: ...ts valve longer and more frequently and its capacity is doubled When EMD is still not able to discharge all the water in 5min it enters alarm mode In alarm mode EMD opens its valve so that it would di...

Page 19: ...could be a Service Network Reader SN 10 200 It s a handheld device that allows user to send command messages manually It also comprises a display where answer to command are read In the table in next...

Page 20: ...counter 0xBC Water level sensor adjustment data 0xC0 Current working parameters 0xE0 0xF0 Settings 0xE4 Timed Venting valve opened period Values 0 6s 0 8s 1 2s 1 7s 2 4s Timed venting off default 0xE8...

Page 21: ...alve assembly could be ordered as spare part Strainer cleaning procedure Keep to the safety rules when working with pressure equipment First close the valve then press the test button to depressurize...

Page 22: ...ected to the electronics as we are only replacing valve assembly Make sure that the electrical power supply is disconnected during the procedure Unscrew four screws and carefully remove complete valve...

Page 23: ...ible technical parameters Unauthorized constructional changes were made to the unit or if the unit has been opened disassembled by an unauthorized person Spare parts EMD 12 Service kit EMD12 230V 3400...

Page 24: ...Check integrity of strainer The valve assembly should be cleaned or replaced by authorized person Long flashes of green LED indicate full tank although the tank is empty Clean the water level sensor...

Page 25: ...ion and operating manual www omega air si 25 OMEGA AIR d o o Ljubljana Cesta Dolomitskega odreda 10 SI 1000 Ljubljana Slovenia Tel 386 0 1 200 68 00 Fax 386 0 1 200 68 50 E mail info omega air si www...

Reviews: