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Omcan VP-NL-0040-MS, Instruction Manual

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Table of Contents

Section

General Information

Safety and Warranty

Technical Specifications

Installation

Operation

Maintenance

Troubleshooting

Parts Breakdown

Electrical Schematics

Warranty Registration

Model VP-NL-0040-MS

Summary of Contents for VP-NL-0040-MS

Page 1: ...Revised 09 01 2021 Toll Free 1 800 465 0234 Fax 905 607 0234 Email service omcan com www omcan com Vacuum Packaging Machine Model VP NL 0040 MS Item 42924 Instruction Manual ...

Page 2: ...22 23 25 26 27 Table of Contents Section General Information Safety and Warranty Technical Specifications Installation Operation Maintenance Troubleshooting Parts Breakdown Electrical Schematics Warranty Registration Model VP NL 0040 MS ...

Page 3: ...utmost importance to save these instructions for future reference Also save the original box and packaging for shipping the equipment if servicing or returning of the machine is required Omcan Fabrication et distribution Companie Limité et Food Machinery d Amerique dba Omcan et Omcan Inc ne sont pas responsables de tout dommage ou blessure causé du fait que toute personne ait utilisé cet équipemen...

Page 4: ...rior Habra el carton para asegurararse que todos los articulos solicitados ésten dentro de la caja y no encuentre daños ocultos en la máquina Si el paquete ha sufrido un manejo de poco cuidado golpes o daños visible o oculto por favor anote en la factura antes de aceptar la entrega y contacte Omcan dentro de las 24 horas de modo que podamos iniciar una reclamación con la compañia Un informe detall...

Page 5: ...aging of food or other products for 8 hours a day 5 days a week Any other or extended use is not in accordance with this purpose and the manufacturer accepts no liability for any resulting damage or injury Only use this machine while in perfect technical condition in accordance with the above mentioned purpose TECHNICAL SPECIFICATIONS The specifications outlined in this manual may not be altered M...

Page 6: ...1 YEAR PARTS AND LABOUR WARRANTY Within the warranty period contact Omcan Inc at 1 800 465 0234 to schedule an Omcan authorized service technician to repair the equipment locally Unauthorized maintenance will void the warranty Warranty covers electrical and part failures not improper use Please see https omcan com disclaimer for complete info WARNING The packaging components are classified as norm...

Page 7: ...erate the machine when the oil level is low TURNING ON MACHINE If so equipped like some mobile and double chamber models turn on the main power switch on the back of the machine Push the on off button on the control panel of the machine GAS CONNECTION FOR MAP APPLICATIONS MODIFIED ATMOSPHERE PACKAGING Connect the gas supply line to the inlet on the back of the machine Maximum pressure 1 bar Anchor...

Page 8: ...conds of vacuum time remaining is shown on the LCD display PLUG PLAY When turning on a time based machine for the first time it will start up in the PA program This is a pre set factory program with 30 40 seconds vacuum time and 2 seconds of sealing time When turning on the machine after that it will start up in the most recently used program OPTIONAL INSTALLATION OF A SENSOR OR SOFT AIR A machine...

Page 9: ...hamber Reset function While programming resets the program value to its original setting Press the menu button to return to the Home menu Back function While reviewing programmed values returns to the previous selection Stops the active function and initiates the next step in the cycle While the machine is running exits the active function and jumps to the next step in the cycle While packing sauc...

Page 10: ... by turning certain functions on or off and by adjusting the function values PA Automatic Program with factory settings for vacuum and sealing functions which is activated when turning on the machine for the first time P H2O Program To be used when packing liquids or semi liquids like sauces and soups Program jumps to the sealing function as soon as product boiling is detected this prevents produc...

Page 11: ...creasing the pressure during the vacuum cycle Red meat program optional Fresh meat such as steak will be put under vacuum and sealed and aired immediately after This avoids extraction of moisture from the meat that would otherwise accumulate around the product PROGRAMMING THE MACHINE TEN PROGRAM CONTROL SYSTEM The Ten Program control system is standard time based on the machines Sensor based opera...

Page 12: ... Push the button to select the blinking function to be adjusted 5 Adjust the value of the selected function with the button 6 Press the button to reset all functions to their original values 7 Select the next function with the button 8 Press the menu button to save the entered values and to return to the Home menu TURNING PROGRAM FUNCTIONS ON OFF The following functions can be turned ON OFF for ea...

Page 13: ...led machines is indicated by the analog vacuum gauge TIME BASED CONTROL The standard control of a One Program machine as well as a Ten Program machine is time based The Ten Program time based machine can be converted into sensor based operation by ordering the optional sensor kit A time controlled machine is programmed with a time value in seconds according to which a desired vacuum is reached The...

Page 14: ... additional air pressure to the sealing beam may be beneficial maximum of 1 bar for instance during MAP gassing above 500 mbar The models with the option Gas MAP are standard equipped with a compressed air inlet Otherwise it can be easily retrofitted Extra sealing pressure is not necessary and not available for the Table Top models SOFT AIR OPTION Only for Ten Program machines with sensor based co...

Page 15: ...only available with sensor control This program keeps the vacuum chamber under vacuum for a maximum of 500 seconds before the package is sealed This program was developed to quickly tenderize meat under the influence of enzymes patented in Japan Time and vacuum level are adjustable RED MEAT PROGRAM OPTION This option is only available with sensor control Depending on the moisture content of the me...

Page 16: ... Check the vents and clean as necessary before turning on the machine to assure proper cooling of the pump When the air filter is saturated with oil an oil mist may be expelled replacement of the filter is required Use the cool down dehumidification feature When turning off the machine and closing the cover the pump continues to run for some time Any moisture in the oil of the pump will evaporate ...

Page 17: ... tape on the seal beam if damaged and replace the sealing wire if kinked 3 Replace the silicone rubber seal if it is burned in Depending on the type of machine there are three seal beam versions 1 Single seal beam T2 2 Stainless steel seal beam 3 Aluminum seal beam SINGLE SEAL BEAM REMOVE THE SEALING WIRE AND TEFLON TAPE AS FOLLOWS 1 Grab the seal beam in the middle and pull it straight up and out...

Page 18: ...e seal beam by loosening the screws this releases the sealing wires B and or sealing and cutting wires 5 Clean the seal beam thoroughly NOTES After removal of the wires check the strips of fiber glass A for damage replace if necessary Check the condition of the tensioning springs D at both ends of the seal beam replace if necessary Using the seal beam without the springs may cause the sealing wire...

Page 19: ... C tighten the screws D 3 Position the wires across the beam 4 Fasten mounting plates C tighten screws D 5 Carefully clamp the beam in a bench vice 6 Pull the wires as tightly as possible with a pair of pliers 7 Secure the mounting plates C with the screws D NOTES Check the strip of fiber glass A for damage and replace if necessary Check the springs and replace if necessary Using the seal beam wit...

Page 20: ... COVER SEAL AS FOLLOWS 1 Copy the length of the original rubber seal 2 Pull the original rubber seal from the groove 3 Clean the groove 4 Evenly press the rubber seal into the groove position the ends of the seal tightly against each other to prevent leakage STRUTS DAMPERS AND SPRINGS Machines with transparent covers are equipped with gas struts to open the cover Machines with metal covers are equ...

Page 21: ...ogram The packaging material is of poor quality Select a better quality packaging material The product damages the bag Program a higher value for Soft Air The machine gases the package Turn off the gassing function The seal is leaking The package seam is poorly formed Increase the sealing time and or reduce the MAP gas pressure The package seam is burnt Decrease the sealing time The opening of the...

Page 22: ...hour Decrease the sealing time The electrical contacts of the seal beam have fouled Remove the seal beam and clean the pins and contacts with sand paper The service symbol appears when turning on the machine indicating the remaining production hours or cycles The service interval counters have reached their maximum programmed values To reset the service interval counters after the oil change Start...

Page 23: ...23 Parts Breakdown Model VP NL 0040 MS 42924 ...

Page 24: ...ew M5x8 DIN912 A2 for 42924 0470 35301 Castle Washer Red Copper M8 for 42924 1220 15756 Gascylinder 1000320 1X 450N for 42924 0130 35273 Hingepin for 42924 0480 35302 Mounting Plate 160x455x5 for 42924 2000 35244 Hexagon Screw M6x25 DIN933 A2 for 42924 0135 35274 Spring Collar for 42924 0490 15792 Combi Trafo P200 460V S24 32V for 42924 2020 35245 Hexagon Nut M6 DIN934 A2 for 42924 0140 35275 Safe...

Page 25: ...ac Pump 040 132 230 400 3 50 E for 42924 5010 35329 Pump Cord CM4 09 for 42924 2250 35355 Cable Clip 1x10mm DIN72571 for 42924 3360 35388 Hose Clip ABA 32 44mm for 42924 5040 35330 Valve Cord CC2 02 for 42924 2260 31554 Adj Screw Soc Head M6x6 DIN916 A2 for 42924 3430 15833 PVC Suction Hose HNA 32x42mm for 42924 5050 35331 Cable Channel 40x40 for 42924 2280 15842 Silicone T Profile 40 Shore One Me...

Page 26: ...26 Electrical Schematics Model VP NL 0040 MS 42924 ...

Page 27: ...gister online by visiting OMCAN PRODUCT WARRANTY REGISTRATION 3115 Pepper Mill Court Mississauga Ontario Canada L5L 4X5 https omcan com warranty registration or email to service omcan com Purchaser s Information Name Company Name Address Telephone City Province or State Postal or Zip Email Address Country Type of Company Restaurant Bakery Deli Dealer from which Purchased Butcher Supermarket Catere...

Page 28: ...s relations avec nos clients et les fabricants de valeur Aujourd hui avec des partenaires en Amérique du Nord Europe Asie et Amérique du Sud nous travaillons continuellement à améliorer et développer l entreprise Nous nous efforçons d offrir à nos clients une valeur exceptionnelle grâce à nos ventes locales qualifiées et des représentants de service qui offrent un accès facile à plus de 5000 produ...

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