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14

Maintenance

The following indicates the interventions for the breaks or damages search and moving elements unblocking 

which can be performed by maintenance personnel.

EXTRAORDINARY MAINTENANCE

In the event of breaks, revisions, mechanical and electrical damages, it is necessary to directly contact Omcan. 

The instructions for extraordinary maintenance does not appear in the instruction manual and must be explicitly 

requested to the manufacturer.

CLEANING

PLEASE UNPLUG THE UNIT BEFORE CLEANING

Warning:

 It is forbidden to clean the machine while the grater or any grating part is working. Please make sure 

to empty and unplug the grater before starting the cleansing procedure.

Cleansing frequency:

 Please clean the grater at the end of each food processing cycle or on a daily basis.

Cleansing procedure:

 Please make sure you follow the below-mentioned cleansing procedure when cleaning 

all those parts that come in contact with food (i.e. pressure handle, cheese grater mouth and grating roll) and 

the grater case.

•  Use a hard-bristled brush to remove any cheese residual from the roll teeth.

•  Peel off all the cheese leftovers with scrapers.

•  Dip a clean cloth in hot water mixed with neutral soap, and wring it out. Clean with this damp cloth the 

grater case and the grating parts (i.e. cheese grater mouth and grating roll). You can also use some dish-

washing soap. To take off greasy use denatured alcohol. When using specific products for stainless steel 

cleansing, please make sure they are liquids. 

DO NOT USE

 creamy or abrasive products. 

DO NOT USE

 

products that contain 

CHLORINE

. 

DO NOT USE

 any type of water jet to clean this unit.

The machine, electrical equipment and machine board components must never be washed using water or with 

any kind of jets. Do not ever put the machine directly in the sink or under water. The machine hygiene level and 

the associated equipment is in conformance with applicable international standards requirements, but requires 

disassembly for the cleaning.

Summary of Contents for FGM

Page 1: ...eese Cutters and Graters Models FGS FGM Instruction Manual Version 1 1 800 465 0234 www omcan com 3115 Pepper Mill Court Mississauga ON L5L 4X5 4450 Witmer Industrial Estates Unit 4 Niagara Falls NY 14305 ...

Page 2: ...s Section General Information Safety and Warranty Technical Specifications Installation and Operation Maintenance Troubleshooting Parts Breakdowns Electrical Schematics Warranty Registration Model FGSM15 Model FGSM10 Model FGS101 Model FGS121 Model FGM111 Model FGM111M ...

Page 3: ... call Omcan RECEIVERS The instruction manual which accompanies the machine is an integral part of the machine and is intended both for its operators and for skilled technicians qualified for the installation use and maintenance of the machine RESPONSIBILITY If the manual endures damages or is lost request a copy from Omcan The manual reflects the technical state during the machine s manufacturing ...

Page 4: ... used to show that an operation should be performed with attention to avoid damage to the machine The grater machine is designed to 1 Grate tough cheese bread and biscuits The machine is constituted from an electric motor inserted in a unique fusion basic machine body In any versions the fusion can be recovered from a bonnet hulled machine body The product is loaded manually inside the grater mout...

Page 5: ...s dangerous to use the machine with a damaged power cable or with the control devices 6 It is dangerous to leave the machine off with the power cable still connected 7 It is dangerous to leave the loaded machine unsupervised 8 It is dangerous to insert any type of object inside the motor ventilation cap 9 It is dangerous to use flammable substances corrosive or harmful cleaning agents 10 It is dan...

Page 6: ...dual risks as foreseen in the manual WARNINGS ON THE RESIDUAL RISKS RESIDUAL RISK DUE TO THE FIXED PROTECTIONS REMOVAL INTERVENTIONS ON BROKEN WORN PARTS The operator must not try to open or remove a protection measure or tamper a safety device In the phase of maintenance and cleaning and during all further manual operations that happens to introduce the hands or other body parts in the machine s ...

Page 7: ...group a micro switch is placed which stops the grater roll rotation so it is possible to access the grater mouth 3 Fingers are prevented from accessing the grater roll as there is a fixed protection piece to stop this ONE YEAR WARRANTY Technical Specifications TECHNICAL DATA MODEL GS G8D GSM G1 GD GG Motor Power kW HP 0 75 1 0 75 1 1 1 1 5 0 75 1 0 75 1 3 4 Grater Mouth Internal Size mm 140 x 75 1...

Page 8: ...DC 24V Mass and Neutral TT e TN Protection Degree IP X3 Use Place Inside Machine Positioning Working ground used in the food field of height included between 900 1100mm from the trampling level of adequate capacity with a free circulation space of at least 800mm Max Environment Air Temperature 40 C Requested Minimum Illumination 500 lux Product Directive Conformance 98 37 CE 73 32 CEE and successi...

Page 9: ...chnical experience Before switching on the machine perform the following operations Read with attention the technical documentation Know what protections and emergency devices are available on the machine their location and functioning The non authorized use of commercial parts and accessories altering the protections and safety devices can cause some malfunctions and danger for the operators The ...

Page 10: ...h continual movements without pulls or repeated impulses PACKING REMOVAL OPENING MODALITY PACKING DESCRIPTION HOW TO GET RID OF THE PACKING MATERIAL The machines are package so that the liquids inside and organic matters are not present There is a polyethylene cover around the machine which is then inserted in a cardboard box of adequate size The empty spaces within the box are occupied with fill ...

Page 11: ...If the machine is under stress or is exposed to long functioning times or overload the thermal protection function will stop the machine In this case wait until it is completely cooled before proceeding to the starting function VOLTAGE LACKING In the case of the electric feeding breaking off of the machine and being disconnected the machine will only restarted after the electric feeding is back or...

Page 12: ... surface The parts must be replaced at first sight of erosion or breaking Check the functionality Of control system parts control about the safety Of the control devices All devices must perform desired function The actuators and all parts must be changed at first sight of erosion or breaking Check the presence Of strange noises Of oil trails on the ground and on the Archimedean screw If there are...

Page 13: ...n To be able to resume normal function the blocked food product must be removed manually or the power cable is restored MAINTENANCE PERSONNEL REQUIREMENTS The term maintenance is not only periodic checks but also the analysis of all problems that put the machine out of service It is essential that for the maintenance cleaning parts change and breaks research these actions are to be entrusted to a ...

Page 14: ...all those parts that come in contact with food i e pressure handle cheese grater mouth and grating roll and the grater case Use a hard bristled brush to remove any cheese residual from the roll teeth Peel off all the cheese leftovers with scrapers Dip a clean cloth in hot water mixed with neutral soap and wring it out Clean with this damp cloth the grater case and the grating parts i e cheese grat...

Page 15: ... or alloys or tools that have previously cleaned other metals or alloys Detergents in abrasive dust Fuel solvents or flammable and or corrosive fluids Substances used to clean silver Troubleshooting TYPE POTENTIAL CAUSES MODALITY AND COMPARISONS Net voltage lacking General black out Contact the electric distributor Fuses or magneto thermals intervention place upstream of the machine feeding line A...

Page 16: ...ectioning device to the ON position Intervened fuses or non functioning magento thermals Change the intervened fuses check the magneto thermal switches state Start button is not responding Check the START button efficiently and if problem persists contact Omcan Thermal intervention due to overheating Wait until completely cooled before restarting the machine Damaged micro switch Directly contact O...

Page 17: ...17 Parts Breakdown Model FGM111 11401 ...

Page 18: ...tection 30 Roller Grattugia Mignon 6 Rotor 18 Screw 3 5 x9 5 2 pcs 30 Roller Grattugia Miniature Steel 7 Stator V 230 50Hz 19 Clamp for Condenser 31 Roller Flat Flange 7 Stator with Thermal V 230 50Hz 20 Screw 8x20 2 pcs 32 Washer 8x32x2 5 8 Motor Housing 21 Switch 33 Screw 8x20 9 Bearing 6202 ZZ 22 Aluminum Base 34 Disc Locking ABS DA 80 mm 10 Disc Locking ABS DA 80 mm 23 Nut DA 8x15 2 pcs 35 Scr...

Page 19: ...19 Parts Breakdown Model FGM111M 21719 ...

Page 20: ...0Hz 22 Screw 8x20 2 pcs 37 Screw 6x12 2 pcs 7 Stator with Thermal V 230 50Hz 23 Switch 38 Roller Flange Burglary 8 Motor Housing 24 Aluminum Base 39 Screw 5x40 9 Bearing 6202 ZZ 24 Base ABS 40 Roller Grattugia Mignon 10 Disc Locking ABS DA 80 mm 25 Magnet Holder 40 Roller Grattugia Miniature Steel 11 Screw 3 5 x9 5 2 pcs 26 Wheat 5x6 41 Flangia Rullo Piatta 12 Rubber Feet 4 pcs 27 Gasket Base 42 W...

Page 21: ...21 Model FGS101 11402 Parts Breakdown ...

Page 22: ...etta Stainless Steel 4x10 33 Screw 4x8 6 Grater Punched 19 Crankshaft 34 Gland PG9 11 6 Roller Grattugia Milled 20 Rotor 35 Bipolar Switch 6 Roller Scratched Steel with Flange 21 Stator V 230 50Hz 4 Poles 35 Switch Pole 7 X Flange Standard Roller 21 Stator V 400 50Hz 4 Poles 36 Condenser 16 uF 7 X Flange Steel Roller 22 Motor Housing Open 37 Screw 4 8 x12 4 pcs 8 Mouth Grattugia 23 Steel Band Shor...

Page 23: ...23 Model FGS121 11403 Parts Breakdown ...

Page 24: ...ed 19 Fan 34 Switch Pole 6 Roller Grattugia Milled 20 Spinetta Stainless Steel 4x10 35 Rubber Feet 4 pcs 6 Roller Scratched Steel with Flange 21 Gland PG9 11 36 Base 7 X Flange Standard Roller 22 Crankshaft 37 Screw 8x25 2 pcs 7 X Flange Steel Roller 23 Rotor 38 Condenser 25 uF 8 Screw 5x45 24 6 Pole Stator V 230 50Hz 39 ABS Seat 9 Pin from 8x57 24 6 Pole Stator V 400 50Hz 40 Screw 4 8 x12 4 pcs 1...

Page 25: ...25 Model FGSM10 11404 Parts Breakdown ...

Page 26: ...ratched Steel with Flange 24 Bearing 6205 2RS 43 Screw 8x25 2 pcs 7 X Flange Standard Roller 25 Spinetta Stainless Steel 4x10 44 Condenser 16 uF 7 X Flange Steel Roller 26 Crankshaft 45 Sheet Low Voltage 24V V 230 8 Screw 5x45 27 Rotor 45 Sheet Low Voltage 24V V 400 9 Pin from 8x57 28 Gland PG9 11 46 Screw 4x8 10 Lever Aluminum Grating 29 Stator V 230 50Hz 4 Poles 47 Cable with Plug Mod Schuko V 2...

Page 27: ...27 Model FGSM15 11405 Parts Breakdown ...

Page 28: ... Roller Scratched Steel with Flange 24 Bearing 6205 2RS 43 Base 7 X Flange Standard Roller 25 Fixing Ring Fan 44 Screw 8x25 2 pcs 7 X Flange Steel Roller 26 Fan 45 Condenser 25 uF 8 Screw 5x45 27 Spinetta Stainless Steel 4x10 46 ABS Seat 9 Pin from 8x57 28 Gland PG9 11 47 Feet Adhesive Sheet 4 pcs 10 Wheat 6x6 2 pcs 29 Crankshaft 48 Sheet Low Voltage 24V V 230 11 Lever Aluminum Grating 30 Rotor 48...

Page 29: ...29 Model FGM111 11401 Electrical Schematics ...

Page 30: ...30 Model FGM111M 21719 Electrical Schematics ...

Page 31: ...31 Model FGS101 11402 Electrical Schematics ...

Page 32: ...32 Model FGS121 11403 Electrical Schematics ...

Page 33: ...33 Model FGSM10 11404 Model FGSM15 11405 Electrical Schematics ...

Page 34: ...34 ...

Page 35: ...GISTRATION 1889 Maryland Avenue Niagara Falls New York USA 14305 www omcan com warrantyregistration html Thank you for choosing Omcan Purchaser s Information Name Company Name Address Telephone City Province or State Postal or Zip Email Address Country Type of Company Restaurant Bakery Deli Dealer from which Purchased Butcher Supermarket Caterer Dealer City Dealer Province or State Institution spe...

Page 36: ...en products Omcan continues to help our customers remain competitive With associates in North America Europe and Asia our global footprint continues to expand as we hold to the principle that clients benefit from the accessibility and familiarity of our sales team In 2013 as our geography and brand recognition continued to grow we changed to one name Omcan Food Machinery In over 200 000 sq ft of w...

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