OMC AD10 Series Installation, Operation And Maintenance Manual Download Page 8

Installa on, Opera on and Maintenance Manual TD10/…‐en Rev.03/2018 

Page  8   

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OMC s.r.l.  Via G. Galilei, 18 - 20060 - Cassina de Pecchi (MI) - ITALY - www.omcsrl.com - Tel.: (+39) 02.95.28.468                

ENGLISH

 

4.02 REPLACEMENT OF THE SEATS/PLUGS OF THE DIVERTER VALVE 

By referring to Pic. 7 perform the following operations: 

 



Unscrew the actuator from the valve body as described in the previous paragraph.

 

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Loosen the nut (1) and fully unscrew the bolts (3).

 

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Fully unscrew the bolts (4) by keeping the stem blocked (2)

 

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Separate the bonnet group (5) from the valve body (6).

 

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Remove the stem (2) provided with the upper plug (9) from the bonnet (5).

 

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Unscrew the seats (7) and (8) by using the specific wrenches

 

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Remove the lower plug (10)

 

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If required, replace the seats (7) and (8)

 

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Insert in the bonnet (5) the new plug group by paying attention to grease the stem with the silicone oil.

 

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Always replace the body gasket (11) by carefully cleaning the supporting surfaces.

 



Re-assemble everything by repeating the operations in the reverse order by consequently paying attention 

to the re-alignment of stems, seat and plug.

 



Gradually tighten the nuts (3) in criss-cross sequence, as indicated in the example in Pic.2 paragraph 2.01 

by applying the torques indicated in chapter 5 

 

 

Attention:

 when the plug is being replaced it is required to replace also the packing gland (see next paragraphs).

 

Pic. 7 Diverter valve

 

10 

11 

13 

14 

Summary of Contents for AD10 Series

Page 1: ...lity Assurance System approved by CSQ certified under no 9190 OMC2 FIRST ISSUE 1994 08 04 OMC s r l Via G Galilei 18 20060 Cassina de Pecchi MI ITALY www omcsrl com Tel 39 02 95 28 468 ENGLISH INSTALL...

Page 2: ...CATION OF OPERATORS IN CHARGE OF THE WORKS 1 12 HANDLING 1 13 FREEZING 1 14 OTHER RISKS 1 15 DISPOSAL 1 16 RISK OF CORROSION AND OR EROSION 2 0 INSTALLATION 2 01 ASSEMBLY OF THE VALVE ON THE PIPE 3 0...

Page 3: ...ng means if required 1 03 LIGHTING Ensure a lighting which is suitable to the required type of work 1 04 HAZARDOUS FLUIDS IN THE PIPE Take account of the content of the pipe or anything it may have pr...

Page 4: ...performed and supervised by some skilled trained and competent personnel 1 12 HANDLING Use suitable lifting means for the handling of the products by assessing all the risks concerning the lifting the...

Page 5: ...three way valve The three shut off valves must have the same internal diameter of the control valve During the installation of the valve make sure that the flow in the pipe goes in the same direction...

Page 6: ...PNEUMATIC ACTUATOR CONNECTION The pneumatic actuator is provided with two 1 4 NPT connections one of which is closed by a filter Connect the control air pipe to the connection which has remained free...

Page 7: ...bove mentioned number During the operation the valve is pressurized Before performing any maintenance operation or action on the flanges and closing caps make sure that the line is depressurized 0 bar...

Page 8: ...valve body 6 Remove the stem 2 provided with the upper plug 9 from the bonnet 5 Unscrew the seats 7 and 8 by using the specific wrenches Remove the lower plug 10 If required replace the seats 7 and 8...

Page 9: ...e valve body 6 Remove the stem 2 provided with the plugs 9 and 10 from the bonnet 5 Unscrew and replace the seats 7 and 8 by using the specific wrenches Insert in the bonnet 5 the new plug by paying a...

Page 10: ...he valve body 6 Separate the plug 9 from the stem 13 by removing the pin located on the stem 14 by unscrewing the pin Unscrew the seats 7 and 8 by using the specific wrenches Remove the lower plug 10...

Page 11: ...of the bellows 12 Separate the bonnet group 5 from the valve body 6 Unscrew the seat 7 by using the specific wrenches Remove the lower plugs 9 and 10 If required replace the seats 7 and 8 If required...

Page 12: ...screw 1 Remove the upper packing gland 2 Remove the spring 3 Remove the lower packing gland 4 Replace the O ring 5 if present Carefully clean the housing chamber and grease it with silicone oil Insert...

Page 13: ...60 Cassina de Pecchi MI ITALY www omcsrl com Tel 39 02 95 28 468 ENGLISH 5 0 TIGHTENING TORQUES VALVE DIAMETER SEAT 1 5 Nm 10 BONNET NUTS 2 Nm 10 SCREWS 3 Nm 10 NUT 4 Nm 10 DN15 1 2 190 30 190 DN20 3...

Page 14: ...20060 Cassina de Pecchi MI ITALY www omcsrl com Tel 39 02 95 28 468 ENGLISH 8 9 Pic 21 Valves DN125 200 6 8 1 5 7 Pic 20 Valves DN15 100 1 2 4 6 VALVE DIAMETER NUTS 9 Nm 10 NUTS 6 Nm 10 RING NUT 7 Nm...

Page 15: ...stem approved by CSQ certified under no 9190 OMC2 FIRST ISSUE 1994 08 04 OMC s r l Via G Galilei 18 20060 Cassina de Pecchi MI ITALY www omcsrl com Tel 39 02 95 28 468 ENGLISH 6 0 SIZES OF THE ACTUATO...

Page 16: ...0 AVAILABLE SPARE PARTS DESCRIPTION PICTURE POSITION Upper and lower seats of the diverter mixing valve 7 8 7 8 Plug of the diverter valve provided with stem 7 4 10 14 9 13 Plug of the mixing valve p...

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