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Olympus OmniScan MX, User Manual

The Olympus OmniScan MX is a state-of-the-art ultrasonic flaw detector used in various industries. Ensure optimal performance by referring to the User Manual available for free download at manualshive.com. Access detailed instructions and guidelines to maximize the capabilities of this powerful inspection tool.

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DMTA-20015-01EN [U8778402], Rev. M, February 2017

Chapter 6

 

72

Summary of Contents for OmniScan MX

Page 1: ...ector User s Manual This instruction manual contains essential information on how to use this Olympus product safely and effectively Before using this product thoroughly review this instruction manual...

Page 2: ...of the information contained therein and corresponds to the version of the product manufactured prior to the date appearing on the title page There could however be some differences between the manual...

Page 3: ...al 9 Instrument Compatibility 10 Repair and Modification 10 Safety Symbols 11 Safety Signal Words 11 Note Signal Words 12 Safety 12 Warnings 13 Battery Precautions 14 Equipment Disposal 15 CE European...

Page 4: ...n 35 2 1 Turning On and Off the OmniScan MX2 35 2 2 Automatic Start Up Mode 37 2 3 Power Supply Management 37 2 3 1 DC Power Adaptor 38 2 3 2 Lithium Ion Batteries 39 2 3 3 Battery Status Indicators 3...

Page 5: ...77 7 1 Front Panel of the OmniScan MX 77 7 1 1 Main Control Area 78 7 1 2 Function Keys 79 7 1 3 Power Key 80 7 1 4 Up and Down Keys 81 7 1 5 Menu Key 81 7 1 6 Submenu Keys 81 7 1 7 Help Key 81 7 1 8...

Page 6: ...ning 103 9 2 2 LCD Screen Protector Cleaning 104 10 Troubleshooting 105 10 1 Start Up Problems 105 10 2 Messages 105 10 3 Battery Charging Problems 106 10 4 Battery Life Problems 106 10 5 Memory Card...

Page 7: ...Acquisition Specifications 143 D 3 Data Specifications 143 Appendix E OMNI M PA1616M and OMNI M PA1664M Module Specifications 145 E 1 Acoustic Specifications 146 E 2 Acquisition Specifications 147 E 3...

Page 8: ...uisition Module Receptacles 173 L 3 Probe Connectors 174 L 4 4CH Connector References 175 L 5 ECT Acquisition Module Specifications 176 L 5 1 General Specifications 177 L 5 2 Generator and Receiver 17...

Page 9: ...20015 01EN U8778402 Rev M February 2017 Table of Contents ix O 1 Acoustic Specifications 197 O 2 Acquisition Specifications 198 O 3 Data Specifications 198 List of Figures 201 List of Tables 203 Index...

Page 10: ...DMTA 20015 01EN U8778402 Rev M February 2017 Table of Contents x...

Page 11: ...nt array ECT Eddy current testing EFUP environment friendly use period FS full speed HS high speed IP ingress protection NDT nondestructive testing PA phased array RH relative humidity SDHC Secure Dig...

Page 12: ...DMTA 20015 01EN U8778402 Rev M February 2017 List of Abbreviations xii...

Page 13: ...attached to the instrument at the locations shown in Figure i 1 on page 1 Figure i 2 on page 2 and Figure i 3 on page 2 If any or all of the labels or symbols are missing or illegible please contact O...

Page 14: ...A 20015 01EN U8778402 Rev M February 2017 Labels and Symbols 2 Figure i 2 The OmniScan MX Figure i 3 Module identification label Location of rating label see Table 1 on page 3 Module identification la...

Page 15: ...ndards and has been registered with the Australian Communications and Media Authority ACMA for placement on the Australian market The WEEE symbol indicates that the product must not be disposed of as...

Page 16: ...Regulations as stated in the California Code of Regulations Title 20 Sections 1601 through 1608 for Battery Charger Systems Seller and user shall be noticed that this equipment is suitable for electr...

Page 17: ...s produced on January 2011 Mfg Date OmniScan MX2 new label The manufacturing date in the following format yyyy mm dd where yyyy Production year mm Production month dd Production day a The OmniScan MX2...

Page 18: ...tertight integrity Do not puncture the membrane vent Puncturing of the membrane vent will result in the instrument s failure to comply with the IP rating Table 3 Content of a module identification lab...

Page 19: ...DMTA 20015 01EN U8778402 Rev M February 2017 Labels and Symbols 7 Figure i 4 The OmniScan MX2 membrane vent Membrane vent label...

Page 20: ...DMTA 20015 01EN U8778402 Rev M February 2017 Labels and Symbols 8...

Page 21: ...ials Do not use the OmniScan MX and OmniScan MX2 for any purpose other than their intended use They must never be used to inspect or examine human or animal body parts Instruction Manual This instruct...

Page 22: ...that the OmniScan MX or OmniScan MX2 are compatible with the ancillary equipment being used Always use equipment and accessories that meet Olympus specifications Using incompatible equipment could ca...

Page 23: ...arm Safety Signal Words The following safety symbols might appear in the documentation of the instrument The DANGER signal word indicates an imminently hazardous situation It calls attention to a proc...

Page 24: ...e IMPORTANT signal word calls attention to a note that provides important information or information essential to the completion of a task The NOTE signal word calls attention to an operating procedur...

Page 25: ...service personnel To avoid the risk of electric shock do not perform any work on the instrument unless qualified to do so For any problem or question regarding this instrument contact Olympus or an au...

Page 26: ...y the United Nations under the United Nations Recommendations on the Transport of Dangerous Goods It is expected that governments intergovernmental organizations and other international organizations...

Page 27: ...ge the batteries Only use batteries supplied by Olympus Do not store batteries that have less than 40 remaining charge Recharge batteries to between 40 and 80 capacity before storing them During stora...

Page 28: ...E this symbol indicates that the product must not be disposed of as unsorted municipal waste but should be collected separately Refer to your local Olympus distributor for return and or collection sys...

Page 29: ...is in strict accordance with the manufacturer s instructions may cause interference The OmniScan MX has been tested and found to comply with the limits for an industrial device in accordance with the...

Page 30: ...your own expense ICES 001 Canada Compliance This Class A digital apparatus complies with Canadian ICES 001 Cet appareil num rique de la classe A est conforme la norme NMB 001 du Canada Warranty Inform...

Page 31: ...r implied that the techniques examples or procedures described herein are consistent with industry standards nor that they meet the requirements of any particular application Olympus reserves the righ...

Page 32: ...DMTA 20015 01EN U8778402 Rev M February 2017 Important Information Please Read Before Use 20...

Page 33: ...OmniScan MX2 Model no OMNI MX2...

Page 34: ......

Page 35: ...igh end highly evolved platform delivers true next generation NDT testing The first part of this manual contains descriptions and instructions for using the OmniScan MX2 Information about compatible a...

Page 36: ...DMTA 20015 01EN U8778402 Rev M February 2017 Introduction 24...

Page 37: ...ind out which modules are compatible with the OmniScan MX2 see Compatibility Tables on page 125 Each module is also detailed in the appendices at the end of this manual 1 1 Front Panel of the OmniScan...

Page 38: ...en surface Refer to the OmniScan MXU Software User s Manual for advanced operating instructions for the touch screen 1 1 2 Main Control Area The main control area is shown in Figure 1 1 on page 26 You...

Page 39: ...step Table 4 Main control area Element Name Description Scroll knob Used to navigate through selections without the need for a keyboard mouse or touch screen Turning the scroll knob in a clockwise dir...

Page 40: ...can MX2 front panel power acquisition and alarm Each indicator light is described below 1 1 6 1 Power Indicator Light The power indicator light is located above the Power key The color of this light i...

Page 41: ...the upper right corner of the OmniScan MX2 These lights only flash one color red and indicate the trigger status of their respective alarms set within the software For more details about the alarm in...

Page 42: ...d slot Slot for inserting the Secure Digital High Capacity SDHC memory card Lexar brand memory cards are recommended for optimal results DC power adaptor plug Used to connect an external DC power adap...

Page 43: ...MX2 USB ports 3 The USB ports see Figure 1 3 on page 31 accommodate USB peripherals such as external keyboards mice storage devices or printers Ethernet RJ 45 port Used to connect to an Ethernet netwo...

Page 44: ...4 on page 32 Figure 1 4 Top panel of the OmniScan MX2 Scanner interface Used to connect a scanner device equipped with an encoder Alarm and I O Used as an alarm output and control input SVGA output An...

Page 45: ...currently connected to the OmniScan MX2 More information about each module s capabilities is available in the respective appendix Using incompatible equipment can result in a malfunction and or equipm...

Page 46: ...DMTA 20015 01EN U8778402 Rev M February 2017 Chapter 1 34...

Page 47: ...the OmniScan MX2 In order to prevent injury do not place your fingers between the acquisition module and the instrument s support stand when unfolded Press the Power key for one second The system sta...

Page 48: ...code for details see Power Indicator Light on page 28 To turn off the OmniScan MX2 1 Quickly press the Power key The Select a command message appears see Figure 2 1 on page 36 Figure 2 1 The Shut Down...

Page 49: ...the OmniScan MX2 The OmniScan MX2 starts up automatically when connected to a DC power adaptor This mode is disabled by default To activate the auto boot 1 Turn off the OmniScan MX2 instrument remove...

Page 50: ...AC to 240 VAC and at 50 Hz to 60 Hz line frequency To use AC power 1 Connect the AC power cord to the DC power adaptor P N OMNI A AC U8767093 and to an appropriate power outlet Use only the AC power c...

Page 51: ...power adaptor or second battery The OmniScan MX2 also includes a lithium coin battery that does not need to be removed or replaced by the user The coin battery keeps the instrument clock and masterboa...

Page 52: ...batteries has a higher charge level voltage than the other the battery A indicator displays the total remaining operating time However only the battery with a higher voltage discharges as shown by th...

Page 53: ...Outline Fill Meaning Dotted N A There is no battery in that compartment Blue Blue The battery is functioning properly Blue Orange The battery is too hot for use Yellow blinking Blue The battery is ch...

Page 54: ...e batteries can also be recharged using an optional external charger 2 3 5 Battery Charging To charge the OmniScan MX2 batteries Connect the OmniScan MX2 to a proper DC power adaptor Battery charging...

Page 55: ...ake up to 8 hours to charge each completely discharged battery For more information about battery charge status see Table 7 on page 41 2 3 6 Maximizing the Performance of Lithium Ion Batteries This se...

Page 56: ...zing battery life 3 Frequently switching from external DC power to battery power and vice versa may result in shorter battery life because the charge discharge cycles are limited approximately 300 cyc...

Page 57: ...not recharge a battery unless the indicators light up when the capacity check button on the battery is pressed Doing so could be dangerous Do not store batteries that have less than 40 remaining char...

Page 58: ...nternational and European electromagnetic emission specifications To attach the clamp filters Make sure that the cable is not clamped in between the pawls of the ferrite clamp filter Attach the ferrit...

Page 59: ...rite clamp filter to the scanner interface cable in close proximity to the connector LEMO for the OmniScan MX2 6 Attach the ferrite clamp filter to the alarm and I O cable in close proximity to the co...

Page 60: ...MX2 connection diagram ferrite clamp filters Table 8 Ferrite clamp filter locations ID Description 1 Scanner connection 2 Alarm and I O connector 3 SVGA output 4 Serial port 5 Probe connection dependi...

Page 61: ...llation is designed to be as trouble free as possible The software is stored on an SDHC card During upgrades to new versions a message appears on the screen to inform you that the upgrade is taking pl...

Page 62: ...DMTA 20015 01EN U8778402 Rev M February 2017 Chapter 2 50...

Page 63: ...al preventative maintenance Simply perform regular inspections to keep the OmniScan MX2 in proper working order 3 2 Instrument Cleaning The OmniScan MX2 external surfaces which includes the casing the...

Page 64: ...6 Make sure the left side panel is closed 7 To restore the instrument s original finish clean the casing and module with a soft cloth 8 To remove persistent stains use a damp cloth with a mild soapy...

Page 65: ...cloth 9 To remove persistent stains use a damp cloth with a mild soapy solution Do not use abrasive products or powerful solvents which could damage the finish 10 Once the connector protectors are rem...

Page 66: ...ause bubbles to appear on the protective film See Screen and Screen Protector Cleaning on page 53 2 Simply remove the label marked No 1 and peel away the protective film on the back Avoid touching the...

Page 67: ...re those provided and documented by Olympus 4 1 Start Up Problems The OmniScan MX2 does not start Possible solutions Check that the DC power adaptor is connected to both the OmniScan MX2 and a power o...

Page 68: ...d wait for it to cool Battery charging is disabled when the battery temperature or the system s internal temperature is too high This status will be indicated on the battery status indicator see Table...

Page 69: ...y 2017 Troubleshooting 57 Verify your current configuration There may be an option or combination of options that are causing the batteries to drain too quickly Such options could include the brightne...

Page 70: ...DMTA 20015 01EN U8778402 Rev M February 2017 Chapter 4 58...

Page 71: ...please refer to the respective appendices at the end of this manual Table 10 OmniScan MX2 general specifications Housing Size 325 mm 235 mm 130 mm 12 8 in 9 3 in 5 1 in Weight 3 2 kg 7 lb no module a...

Page 72: ...nal charger or an optional battery charger Battery life Minimum 6 hours with two batteries under normal operating conditions OMNI M2 modules minimum 7 hours with two batteries under normal operating c...

Page 73: ...402 Rev M February 2017 Specifications 61 Storage devices SDHC card most standard USB storage devices or through optional Fast Ethernet Maximum data file size 300 MB Table 10 OmniScan MX2 general spec...

Page 74: ...er second FS 12 Mbps LS 1 5 Mbps Video output Video out SVGA Ethernet 10 100 Mbps I O lines Encoder 2 axis encoder line quadrature or clock direction Digital input 4 digital inputs TTL 5 V Digital out...

Page 75: ...ts 12 bit resolution 5 V nominal in 10 k maximum 10 mA per output Pace input 5 V TTL pace input a At this time OTG is available in host mode only Table 11 OmniScan MX2 alarms Alarms Number of alarm zo...

Page 76: ...DMTA 20015 01EN U8778402 Rev M February 2017 Chapter 5 64...

Page 77: ...nnector on page 66 Scanner Interface Connector on page 67 Alarm and I O Connector on page 70 Alarm and I O Connector on page 70 The following information is provided for each of these connectors a bri...

Page 78: ...Kycon KMDLA 8P Figure 6 1 The serial connector Table 12 Pinout for the serial connector Pin I O Signal Description Level 1 In Video in Video input 1 Vp p 2 5 V 500 mA max Note This power is shared wit...

Page 79: ...circular connector Manufacturer number LEMO EEG 1K 316 CLL Suggested cable connector LEMO FGG 1K 316 CLAC65Z Figure 6 2 The scanner interface LEMO connector contact view 7 10 V to 12 6 V 500 mA max sh...

Page 80: ...unctionalities By default this input is disabled Refer to the OmniScan MXU Software User s Manual Configuring the Digital Input for information on programming this input To activate the input you must...

Page 81: ...gured for different functionalities By default this input is disabled Refer to the OmniScan MXU Software User s Manual Configuring the Digital Input for information on programming this input To activa...

Page 82: ...e connector ITT Cannon DE 9P Figure 6 3 The alarm and I O connector 12 In PhA axis 2 Encoder 2 phase A clock up down N A TTL 13 Out DOUT3 Digital output 3 25 mA TTL 14 In RRX RX N A RS 232 15 Out RTX...

Page 83: ...and is at 0 V When active it is at 5 V 15 mA TTL 4 Out AOUT1 Analog output 1 10 mA 5 V 5 Out AOUT2 Analog output 2 10 mA 5 V 6 GND Ground N A N A 7 Out DOUT4 Digital output 4 15 mA TTL 8 Out DOUT3 Di...

Page 84: ...DMTA 20015 01EN U8778402 Rev M February 2017 Chapter 6 72...

Page 85: ...OmniScan MX Model no OMNI MX...

Page 86: ......

Page 87: ...testing ECA Each of these technologies offers unique capabilities and a level of performance previously unseen in an instrument of this size The OmniScan MX also doubles as an all in one instrument b...

Page 88: ...oduction 76 The illustrations in this manual were prepared with the instrument version available at the time of publication they may differ slightly from what you see on the OmniScan MX according to t...

Page 89: ...e OmniScan MX which features a modular design Each acquisition module is presented in its respective appendix at the end of this manual 7 1 Front Panel of the OmniScan MX The front panel of the OmniSc...

Page 90: ...e 78 You can control the OmniScan MX completely from this area if you wish The main control area contains three elements which are described in Table 15 on page 79 Main control area Function keys Para...

Page 91: ...be selected This will cause the function keys to switch to alphanumeric mode and the keypad indicator light to flash orange see Keypad Indicator Light on page 82 You can then use the Start Stop and Ac...

Page 92: ...ll first cycle through the yellow characters and next through the green characters before returning back to yellow To proceed to the next character press another function key or simply wait one second...

Page 93: ...the Accept key in the main control area 7 1 5 Menu Key The blue Menu key is located on the upper left side of the OmniScan MX front panel Menu key Used to automatically display all available menus fro...

Page 94: ...hts on the OmniScan MX front panel keypad power acquisition and alarm Each indicator light is described below 7 1 9 1 Keypad Indicator Light The keypad indicator light is located to the right of the A...

Page 95: ...ights flash red for a few seconds and then the unit automatically shuts down to prevent damage to the internal circuits Table 17 Power indicator light statuses Off The OmniScan MX is turned off Green...

Page 96: ...t corner of the OmniScan MX These lights only flash one color red and indicate the trigger status of their respective alarms set by the software For more details about the alarm indicator lights refer...

Page 97: ...ed to connect a set of headphones or external speakers to the OmniScan MX for greater audio capacity than the internal speaker Memory card slot Slot for inserting a CompactFlash memory card Battery co...

Page 98: ...for expanded connectivity Figure 7 4 Left side panel of the OmniScan MX USB 1 1 ports 3 Each one of the three USB 1 1 ports can accommodate USB peripherals such as external keyboards mouses storage de...

Page 99: ...ed to connect a mechanical scanner Alarm and I O Used as an alarm output and control input SVGA output An external VGA or SVGA monitor that mirrors the OmniScan MX display may be connected to this DB...

Page 100: ...bruary 2017 Chapter 7 88 Using incompatible equipment can result in a malfunction and or equipment damage For more information about installing or removing acquisition modules refer to the appendices...

Page 101: ...the acquisition module and the instrument s support stand when unfolded Press and hold the Power key for one second The system starts up performs a memory check and displays the OmniScan logo and soft...

Page 102: ...can MX is a portable instrument that can draw power from either lithium ion batteries or a DC power adaptor 8 2 1 DC Power Adaptor You can operate the OmniScan MX with AC power using the DC power adap...

Page 103: ...OmniScan MX DC power adaptor plug see Figure 8 1 on page 91 4 Press the Power key to start the OmniScan MX 8 2 2 Lithium Ion Batteries The OmniScan MX holds up to two lithium ion batteries but will op...

Page 104: ...ure 8 2 on page 92 The remaining operation time is displayed on the battery status indicator The OmniScan MX must be operated for approximately 15 minutes before it is able to accurately display this...

Page 105: ...e 94 Table 19 Battery status indicator variations Indicator Outline Fill Meaning Dotted N A There is no battery in that compartment Blue Blue The battery is functioning properly Blue Orange The batter...

Page 106: ...tomatically starts the recharging process The batteries can also be recharged using an optional external charger 8 2 5 Battery Charging To charge the OmniScan MX batteries Connect the OmniScan MX to a...

Page 107: ...mpletely discharged battery For more information about battery charge status see Table 19 on page 93 8 2 6 Maximizing the Performance of Lithium Ion Batteries This section describes lithium ion batter...

Page 108: ...ximizing battery life 3 Frequently switching from external DC power to battery power and vice versa may result in shorter battery life because the charge discharge cycles are limited approximately 300...

Page 109: ...to charge the batteries Do not recharge a battery unless the indicators light up when the capacity check button on the battery is pressed Doing so could be dangerous Do not store batteries that have l...

Page 110: ...dy current 19 pin eddy current probe USB Ethernet network Scanner interface Alarm and I O If the ferrite clamp filters are not attached the OmniScan MX will fail to comply with the international and E...

Page 111: ...ctor for the OmniScan MX 4 Attach the ferrite clamp filter to the Ethernet cable in close proximity to the connector RJ 45 for the OmniScan MX 5 Attach the ferrite clamp filter to the scanner interfac...

Page 112: ...urrent testing eddy current arrays it is possible to obtain a single CompactFlash card containing all the software programs During upgrades to new versions a message appears on the screen to inform yo...

Page 113: ...r to 1 7 the OmniScan software update overwrites the User folder You must follow the software installation procedure applicable to your software version before proceeding with the software update Fail...

Page 114: ...DMTA 20015 01EN U8778402 Rev M February 2017 Chapter 8 102...

Page 115: ...therefore only requires minimal preventative maintenance Simply perform regular inspections to keep the OmniScan MX in proper working order 9 2 Instrument Cleaning The OmniScan MX external surfaces wh...

Page 116: ...cts or powerful solvents which could damage the finish 6 Once the connector protectors are removed make sure the connectors are dry before connecting anything else to them If they are wet dry them wit...

Page 117: ...those provided and documented by Olympus 10 1 Start Up Problems The OmniScan MX does not start Possible solutions Check that the DC power adaptor is connected to both the OmniScan MX and a power outl...

Page 118: ...is too high Shut down the OmniScan MX and wait for it to cool The internal charger is equipped with a temperature monitor to prevent batteries from being recharged when the internal temperature is to...

Page 119: ...rd was removed while the OmniScan MX was active especially if data was being read or written at the time data corruption may have occurred There is a slight possibility that removing the memory card w...

Page 120: ...es before reformatting any memory cards Reformatting causes all data on the memory card to be lost 10 6 Headphone or Speaker Problems 10 6 1 Internal Speaker The internal speaker does not work Possibl...

Page 121: ...the VGA standard The VGA standard requires the removal of pin 9 from the video connector While the OmniScan MX meets this requirement some monitors do not If pin 9 has not been removed from your monit...

Page 122: ...n used is probably greater than 1 04B but the fix for the old BIOS command BIOS 1 04 Rev B cmd has been executed Solution 1 Correct the BIOS version as follows 1 Insert a CompactFlash memory card with...

Page 123: ...oftware into a memory card reader connected to a computer 2 On the memory card search for a directory named Run the Fix for old BIOS 3 Run the Reset CMOS cmd program to create the necessary files on t...

Page 124: ...DMTA 20015 01EN U8778402 Rev M February 2017 Chapter 10 112...

Page 125: ...sition modules please refer to the respective appendices at the end of this manual Table 21 OmniScan MX general specifications Housing Size 321 mm 209 mm 125 mm 12 6 in 8 2 in 5 in Weight 2 8 kg 6 2 l...

Page 126: ...C to 18 VDC min 50 W Connector Circular 2 5 mm pin diameter center positive Suggested model OMNI A AC U8767093 Display Display size diagonal 213 mm 8 4 in Resolution 800 600 pixels Number of colors 16...

Page 127: ...or RS 485 Acquisition on off switch Remote acquisition enable TTL 5 V Power output line 5 V nominal 500 mA nominal power output line short circuit protected Alarms 3 TTL 5 V 15 mA maximum Analog outpu...

Page 128: ...DMTA 20015 01EN U8778402 Rev M February 2017 Chapter 11 116...

Page 129: ...n page 118 Scanner Interface Connector on page 119 Alarm and I O Connector on page 122 The following information is provided for each of these connectors a brief description the manufacturer s number...

Page 130: ...ycon KMDG 8S BS Suggested cable connector Kycon KMDLA 8P Figure 12 1 The serial connector Table 23 Pinout for the serial connector Pin I O Signal Description Level 1 In Video in Video input 1 V p p 2...

Page 131: ...nnector Table 24 Pinout for the scanner interface connector Pin I O Signal Description Current Level 1 In DIN1 Preset1 Digital input 1 preset axis 1 Programmable input Can be configured as generic inp...

Page 132: ...mum signal length of 50 ms TTL 3 Out 5 V External power supply 500 mA 4 In AIN Analog input 5 V 5 In DIN3 AcqEn Digital input 3 acquisition enable Programmable input Can be configured as generic input...

Page 133: ...1 Encoder 1 phase A clock up down TTL 10 In PhB axis 1 Encoder 1 phase B direction N U N U a TTL 11 In PhA axis 2 Encoder 2 phase A clock up down TTL 12 In PhB axis 2 Encoder 2 phase B direction N U...

Page 134: ...t for the alarm and I O connector Pin I O Signal Description Current Level 1 Out Al1 Alarm output 1 Disabled on reset and is at 0 V When active it is at 5 V 15 mA TTL 2 Out Al2 Alarm output 2 Disabled...

Page 135: ...input Programmable input Can be configured as generic input 4 or as external pace input high level with a minimum signal length of 50 ms when used as DIN4 or 21 s as ExtPace Refer to the OmniScan sof...

Page 136: ...DMTA 20015 01EN U8778402 Rev M February 2017 Chapter 12 124...

Page 137: ...he OmniScan MX2 and the OmniScan MX see Table 26 on page 125 to Table 30 on page 127 Table 26 Module compatibility Module Model Part Number OMNI MX2 OMNI MX OMNI M PA1616M U8100019 No Yes OMNI M PA166...

Page 138: ...s No OMNI M2 UT 2C U8100131 Yes No Table 27 OmniScan MX2 software compatibility Module Acquisition Analysis UT MXU 3 1R3a TomoView 2 10R5 with OSTV 3 0 a Not compatible with version later than 3 1 Omn...

Page 139: ...Scan connector adaptor U8767014 Using E128P extension cables yes Yes OMNI A ADP05 PA Y Adaptor U8767016 Using E128P extension cables yes Yes OMNI A ADP11 8UT to OmniScan connector adaptor U8767019 Usi...

Page 140: ...DMTA 20015 01EN U8778402 Rev M February 2017 Appendix A 128...

Page 141: ...odule used with the OmniScan MX and OmniScan MX2 units and the procedure for cleaning a module fan filter B 1 General Specifications Table 31 on page 130 lists the general specifications common to all...

Page 142: ...mm 9 62 in 7 17 in 2 15 in 250 mm 190 mm 57 mm 9 84 in 7 48 in 2 15 in Weight 1 2 kg 2 6 lb 1 38 kg 3 lb Probe recognition Automatic probe recognition and setup Operating temperature 0 C to 40 C 32 F...

Page 143: ...A connector UT connector LEMO 00 Table 33 General specifications OMNI M2 UT 2C Specifications Module OMNI M2 UT 2C Overall dimensions 226 mm 183 mm 40 mm 8 9 in 7 2 in 1 6 in Weight 1 6 kg 3 5 lb Prob...

Page 144: ...OMNI M2 PA16128 OMNI M2 PA32128 OMNI M2 PA32128PR and OMNI M2 UT 2C R1 BNC or LEMO connector used for the reception of ultrasonic signals when using the pitch catch inspection technique P1 BNC or LEM...

Page 145: ...sition module and the instrument s stand when unfolded To replace an acquisition module 1 Shut down the OmniScan 2 Remove all batteries and disconnect the DC adaptor if applicable 3 Place the instrume...

Page 146: ...be connector as follows a Align the phased array probe connector correctly by matching its guide pins with the PHASED ARRAY module connector see Figure B 2 on page 134 Figure B 2 The phased array modu...

Page 147: ...the screw securing the grill to the module see Figure B 3 on page 135 Figure B 3 The grill and filter of the OMNI M PA32nn model 2 Remove the filter 3 Clean the filter using soap and water 4 Rinse th...

Page 148: ...DMTA 20015 01EN U8778402 Rev M February 2017 Appendix B 136...

Page 149: ...Module Specifications 137 Appendix C OMNI M PA32128 Module Specifications This appendix outlines the technical specifications for OmniScan PA acquisition module model OMNI M PA32128 see Figure C 1 on...

Page 150: ...justable from 30 ns to 500 ns resolution of 2 5 ns Fall time 5 ns Pulse shape Negative square pulse Output impedance 30 Receiver Gain range 0 dB to 74 dB in steps of 0 1 dB maximum input signal 1 25 V...

Page 151: ...s A scan acquisition mode Up to 6000 A scans per second 512 point 8 bit A scan Maximum pulsing rate Up to 10 kHz C scan Depth in material 59 8 meters in steel longitudinal wave 10 ms with compression...

Page 152: ...e frequency range Programmable TCG Number of points 16 One TCG time corrected gain curve per channel for focal laws Storage A scan recording 6000 A scans per second 512 point 8 bit A scan C scan recor...

Page 153: ...ns 141 Appendix D OMNI M UT 2C OMNI M UT 4C and OMNI M UT 8C Module Specifications This appendix presents the technical specifications for OmniScan UT acquisition module models OMNI M UT 2C OMNI M UT...

Page 154: ...e echo mode 2 channels OMNI M UT 2C 4 channels OMNI M UT 4C 8 channels OMNI M UT 8C Pitch catch mode 1 pulser and 1 receiver OMNI M UT 2C 2 pulsers and 2 receivers OMNI M UT 4C 4 pulsers and 4 receive...

Page 155: ...M UT nC Frequency Digitizing frequency 100 MHz 10 bits A scan acquisition mode Up to 6000 A scans per second 512 point 8 bit A scan Maximum pulsing rate Up to 10 kHz C scan Depth in material 59 8 met...

Page 156: ...mmable TCG Number of points 16 One TCG time corrected gain curve per channel Maximum gain 40 dB Maximum slope 20 dB s Step 0 1 dB Synchronization Pulser or gate I Storage A scan recording TOFD 6000 A...

Page 157: ...hing the inner conductor of the BNC or LEMO connectors Up to 200 V can be present on the inner conductor The warning symbol near the BNC connectors signals this electric shock risk The OMNI M PA1616M...

Page 158: ...tic specifications for the pulser receiver and beam formation see Table 40 on page 146 Table 40 Acoustic specifications OMNI M PA16nnM Pulser Voltage Low 40 V High 80 V Pulse width Adjustable from 30...

Page 159: ...ments 16 elements for the OMNI M PA1616M 64 elements for the OMNI M PA1664M Number of focal laws 128 Delay range transmission 0 s to 10 s in 2 5 ns increments Delay range reception 0 s to 10 s in 2 5...

Page 160: ...Rectification RF full wave half wave half wave Filtering Low pass adjusted to probe frequency digital filtering bandwidth frequency range Video filtering Smoothing adjusted to the probe frequency ran...

Page 161: ...onnectors to reduce the risk of electric shock Up to 200 V can be present on the inner conductor The warning symbol near the BNC connectors signals this electric shock risk The OMNI M PA1616 module is...

Page 162: ...ser receiver and beam formation see Table 43 on page 150 Table 43 Acoustic specifications OMNI M PA1616 Pulser Voltage Low 40 V High 80 V Pulse width Adjustable from 30 ns to 500 ns resolution of 2 5...

Page 163: ...5 ns increments Table 44 Acquisition specifications OMNI M PA1616 Frequency Digitizing frequency 100 MHz 10 bits A scan acquisition mode Up to 6000 A scans per second 512 point 8 bit A scan Maximum pu...

Page 164: ...on RF full wave half wave half wave Filtering Low pass adjusted to probe frequency digital filtering bandwidth frequency range Video filtering Smoothing adjusted to the probe frequency range Programma...

Page 165: ...touching the inner conductor of the BNC or LEMO connectors Up to 200 V can be present on the inner conductor The warning symbol near the BNC connectors signals this electric shock risk This appendix l...

Page 166: ...width Adjustable from 30 ns to 500 ns resolution of 2 5 ns Fall time 10 ns Pulse shape Negative square pulse Output impedance 25 Receiver Gain range 0 dB to 74 dB maximum input signal 1 32 Vp p Input...

Page 167: ...s A scan acquisition mode Up to 6000 A scans per second 512 point 8 bit A scan Maximum pulsing rate Up to 10 kHz C scan Depth in material 59 8 meters in steel longitudinal wave 10 ms with compression...

Page 168: ...e frequency range Programmable TCG Number of points 16 One TCG time corrected gain curve per channel for focal laws Storage A scan recording 6000 A scans per second 512 point 8 bit A scan C scan recor...

Page 169: ...inner conductor of the BNC or LEMO connectors Up to 200 V can be present on the inner conductor The warning symbol near the BNC connectors signals this electric shock risk The OMNI M PA16128PR module...

Page 170: ...er receiver and beam formation see Table 49 on page 158 Table 49 Acoustic specifications OMNI M PA16128PR Pulser Voltage Low 40 V High 80 V Pulse width Adjustable from 30 ns to 500 ns resolution of 2...

Page 171: ...n 0 s to 10 s in 2 5 ns increments Table 50 Acquisition specifications OMNI M PA16128PR Frequency Digitizing frequency 100 MHz 10 bits A scan acquisition mode Up to 6000 A scans per second 512 point 8...

Page 172: ...4 8 and 16 Rectification RF full wave half wave half wave Filtering Low pass adjusted to probe frequency digital filtering bandwidth frequency range Video filtering N A Programmable TCG Number of poi...

Page 173: ...dule Specifications 161 Appendix I OMNI M PA32128PR Module Specifications This appendix presents the technical specifications for OmniScan PA acquisition module model OMNI M PA32128PR see Figure I 1 o...

Page 174: ...Fall time 5 ns Pulse shape Negative square pulse Output impedance 30 Receiver Gain range 0 dB to 74 dB in steps of 0 1 dB maximum input signal 1 3 Vp p pulse echo channel and 0 9 Vp p pitch catch cha...

Page 175: ...A scan acquisition mode Up to 6000 A scans per second 512 point 8 bit A scan Maximum pulsing rate Up to 10 kHz C scan Depth in material 59 8 meters in steel longitudinal wave 10 ms with compression 0...

Page 176: ...frequency range Programmable TCG Number of points 16 One TCG time corrected gain curve per channel for focal laws Storage A scan recording 6000 A scans per second 512 point 8 bit A scan C scan record...

Page 177: ...2 Module Specifications 165 Appendix J OMNI M PA3232 Module Specifications This appendix lists the technical specifications for OmniScan PA acquisition module model OMNI M PA3232 see Figure J 1 on pag...

Page 178: ...dth Adjustable from 30 ns to 500 ns resolution of 2 5 ns Fall time 5 ns Pulse shape Negative square pulse Output impedance 30 Receiver Gain range 0 dB to 74 dB in steps of 0 1 dB maximum input signal...

Page 179: ...scan acquisition mode Up to 6000 A scans per second 512 point 8 bit A scan Maximum pulsing rate Up to 10 kHz C scan Depth in material 59 8 meters in steel longitudinal wave 10 ms with compression 0 4...

Page 180: ...be frequency range Programmable TCG Number of points 16 One TCG time corrected gain curve per channel for focal laws Storage A scan recording 6000 A scans per second 512 point 8 bit A scan C scan reco...

Page 181: ...inner conductor of the BNC or LEMO connectors Up to 200 V can be present on the inner conductor The warning symbol near the BNC connectors signals this electric shock risk The OMNI M PA1664 module is...

Page 182: ...ser receiver and beam formation see Table 58 on page 170 Table 58 Acoustic specifications OMNI M PA1664 Pulser Voltage Low 40 V High 80 V Pulse width Adjustable from 30 ns to 500 ns resolution of 2 5...

Page 183: ...ns increments Table 59 Acquisition specifications OMNI M PA1664 Frequency Digitizing frequency 100 MHz 10 bits A scan acquisition mode Up to 6000 A scans per second 512 point 8 bit A scan Maximum pul...

Page 184: ...2 4 8 and 16 Rectification RF full wave half wave half wave Filtering Low pass adjusted to probe frequency digital filtering bandwidth frequency range Video filtering Smoothing adjusted to the probe...

Page 185: ...tion Module Description The OMNI M ECT4 acquisition module See Figure L 1 on page 174 is designed for durability and simplicity Any conventional eddy current probe with up to four channels can be conn...

Page 186: ...two types of connectors The first type is a 19 pin connector see Figure L 2 on page 174 used in multiple coil eddy current technology probes Figure L 2 The 4CH 19 pin eddy current probe connector The...

Page 187: ...4 4CH Connector References Description 19 pin connector Manufacturer number Fischer 1031 A019 130 Figure L 4 The 4CH connector Table 61 Pinout for the 4CH connector OMNI M ECT4 module Pin Signal Descr...

Page 188: ...GEN50_2 Main generator 50 100 Termination 2 8 GEN0 Main generator 1 direct output 9 GEN180 Main generator 2 direct output 10 VDC_DRV_P External MUX power supply 8 10 V 500 mA 11 IN1 Input 1 positive...

Page 189: ...mber of channels 1 BNC connector 4 19 pin connector Generator Number of generators 2 Gen 2 used as internal reference Supported voltage 12 Vp p Operational frequency 20 Hz to 6 MHz Number of frequenci...

Page 190: ...1 Filtering FIR low pass adjustable cutoff frequency FIR high pass adjustable cutoff frequency FIR band pass adjustable cutoff frequency FIR band stop adjustable cutoff frequency Median filter variabl...

Page 191: ...mniScan MX only This appendix presents eddy current array ECA acquisition module model OMNI M ECA4 32 which can be used with the OmniScan MX unit M 1 ECA Acquisition Module Description The ECA acquisi...

Page 192: ...es The ECA acquisition module is equipped with three receptacles on the left side 1CH BNC receptacle for one single coil eddy current probe using conventional eddy current technique 4CH A 19 pin recep...

Page 193: ...e receptacle see Figure M 2 on page 181 2 Gently press the ECA probe connector into the EC ARRAY module receptacle until completely inserted and maintain pressure on the probe connector 3 Tighten the...

Page 194: ...n multiple coil eddy current technology probes Figure M 4 The 19 pin eddy current probe connector The references for this connector are found in 4CH Connector References on page 183 4CH Connector Refe...

Page 195: ...re M 6 The 4CH connector Table 65 Pinout for the 4CH connector OMNI M ECA4 32 module Pin Signal Description Current 1 PROBEDATA_P Probe ID Data 2 GEN50_1 Main generator 50 100 Termination 1 3 HSWAP1 A...

Page 196: ...supply 8 10 V 500 mA 11 IN1 Input 1 positive 12 IN1 Input 1 negative 13 IN2 Input 2 positive 14 IN2 Input 2 negative 15 IN3 Input 3 positive 16 IN3 Input 3 negative 17 IN4 Input 4 positive 18 IN4 Inp...

Page 197: ...0 Hz to 6 MHz Bandwidth 8 Hz to 5 KHz single coil inversely proportional to the time slot duration and set by the instrument multiplexed Maximum load 10 Receiver Number of receivers 1 to 4 Operation f...

Page 198: ...ts of 0 1 Filtering FIR low pass adjustable cutoff frequency FIR high pass adjustable cutoff frequency FIR band pass adjustable cutoff frequency FIR band stop adjustable cutoff frequency Median filter...

Page 199: ...r of the LEMO connectors Up to 340 V can be present on the inner conductor of the UT connectors and up to 115 V can be present on the PA connector The warning symbol near the LEMO connectors signals t...

Page 200: ...re N 2 Phased array module model OMNI M2 PA1664 16128 32128 32128PR By default these acquisition modules come with an anchor base see Figure N 3 on page 188 which allows the usage of EZ Latch probe co...

Page 201: ...ure N 4 Module with PA connector cap Before using a phased array probe that is not equipped with an EZ Latch connector remove the anchor base which is secured by two screws You can also attach accesso...

Page 202: ...pulser receiver and beam formation for both UT and PA modes see Table 69 on page 190 and Table 70 on page 191 Table 69 Acoustic specifications UT channel using UT connector Pulser Voltage 95 V 175 V a...

Page 203: ...ive mode System bandwidth 0 25 MHz to 28 MHz 3 dB Table 70 Acoustic specifications PA channel Pulser Voltage 40 V 80 V and 115 V Pulse width Adjustable from 30 ns to 500 ns resolution of 2 5 ns Fall t...

Page 204: ...er of focal laws 256 Delay range transmission 0 s to 10 s in 2 5 ns increments Delay range reception 0 s to 6 4 s in 2 5 ns increments Table 71 Acquisition specifications OMNI M2 PAnn Frequency Digiti...

Page 205: ...wave half wave Filtering PA channel 3 low pass 6 band pass and 4 high pass filters UT channel 3 low pass 6 band pass and 4 high pass filters 3 low pass filters when configured in TOFD Video filtering...

Page 206: ...DMTA 20015 01EN U8778402 Rev M February 2017 Appendix N 194...

Page 207: ...id touching the inner conductor of the LEMO connectors Up to 340 V can be present on the inner conductor of the UT connectors The warning symbol near the LEMO connectors signals this electric shock ri...

Page 208: ...cquisition module model OMNI M2 UT 2C see Figure O 2 on page 196 Figure O 2 Module model OMNI M2 UT 2C You can also attach accessories to these acquisition modules using the fastening holes see Figure...

Page 209: ...r to connect the probe Table 73 Acoustic specifications OMNI M2 UT 2C Pulser Voltage 95 V 175 V and 340 V UT channel quantity 2 Pulse echo mode Pulser 1 to pulser 1 Pulser 2 to pulser 2 Pitch and catc...

Page 210: ...00 MHz A scan acquisition mode Up to 6000 A scans per second 512 point 8 bit A scan Maximum pulsing rate Up to 10 kHz C scan Depth in material 59 8 meters in steel longitudinal wave 10 ms with compres...

Page 211: ...deo filtering Smoothing adjusted to the probe frequency range Programmable TCG Number of points 32 One TCG time corrected gain curve per focal law Range 100 dB per step of 0 1 dB Maximum slope 40 dB 1...

Page 212: ...DMTA 20015 01EN U8778402 Rev M February 2017 Appendix O 200...

Page 213: ...gure 2 6 Attaching a ferrite clamp filter to a cable example shown with the scanner interface cable 47 Figure 2 7 OmniScan MX2 connection diagram ferrite clamp filters 48 Figure 3 1 Module with PA con...

Page 214: ...Figure I 1 Phased array module model OMNI M PA32128PR 161 Figure J 1 Phased array module model OMNI M PA3232 165 Figure K 1 Phased array module model OMNI M PA1664 170 Figure L 1 The ECT module with t...

Page 215: ...Table 13 Pinout for the scanner interface LEMO connector 68 Table 14 Pinout for the alarm and I O connector 71 Table 15 Main control area 79 Table 16 Keypad indicator light statuses 82 Table 17 Power...

Page 216: ...oustic specifications OMNI M PA16128PR 158 Table 50 Acquisition specifications OMNI M PA16128PR 159 Table 51 Data specifications OMNI M PA16128PR 160 Table 52 Acoustic specifications OMNI M PA32128PR...

Page 217: ...February 2017 List of Tables 205 Table 72 Data specifications OMNI M2 PAnn 193 Table 73 Acoustic specifications OMNI M2 UT 2C 197 Table 74 Acquisition specifications OMNI M2 UT 2C 198 Table 75 Data sp...

Page 218: ...DMTA 20015 01EN U8778402 Rev M February 2017 List of Tables 206...

Page 219: ...channels 142 OmniScan MX 87 OmniScan MX2 33 removal caution 133 note 29 83 replacement 129 activating auto boot 37 adaptor DC power 38 90 alarm indicator lights OmniScan MX 84 OmniScan MX2 29 specifi...

Page 220: ...3 used disposal 44 using new 44 battery compartment door 30 85 OmniScan MX 85 OmniScan MX2 30 use warning OmniScan MX 97 OmniScan MX2 45 beam formation OMNI M2 PA 16128 191 1664 191 32128 191 32128PR...

Page 221: ...17 FCC USA 17 ICES 001 Canada 18 RCM Australia 3 compliance emission specifications important note 45 conditions environmental OmniScan MX 113 OmniScan MX2 59 connection diagram OmniScan MX 100 OmniSc...

Page 222: ...shock caution note 145 149 153 157 169 187 195 EMC directive 45 97 EMC directive compliance 17 environmental conditions OmniScan MX 113 OmniScan MX2 59 equipment disposal 15 Ethernet communication tro...

Page 223: ...I M PA1616 compatibility 149 OMNI M PA1616M compatibility 145 OMNI M PA1664 compatibility 169 rubber protectors 52 IMPORTANT signal word 12 incompatible equipment caution 33 88 indicator lights acquis...

Page 224: ...attery performance 43 95 membrane vent caution note 6 memory card caution insertion 107 reformatting 108 OmniScan MX 114 OmniScan MX2 60 problems 107 removal caution 107 slot OmniScan MX 85 OmniScan M...

Page 225: ...OmniScan MX 122 OmniScan MX2 71 OMNI M ECA4 32 183 OMNI M ECT4 175 scanner interface connector OmniScan MX 119 OmniScan MX2 68 serial connector OmniScan MX 118 OmniScan MX2 66 plug DC power adaptor 3...

Page 226: ...3 receiver OMNI M2 PA 16128 191 197 1664 191 197 32128 191 197 32128PR 191 OMNI M ECA4 32 185 OMNI M ECT4 177 OMNI M PA 16128 154 16128PR 158 1616 150 1616M 146 1664 170 1664M 146 32128 138 32128PR 16...

Page 227: ...batteries OmniScan MX2 60 display 60 environmental conditions 59 external DC supply 60 general 59 I O lines 62 ports 62 module note 59 touch screen 60 start up mode automatic 37 problems 55 A scan di...

Page 228: ...8C 144 technical support 19 temperature acquisition module operating 130 131 storage 130 131 TIP signal word 12 tip dust particles 54 top panel OmniScan MX 87 OmniScan MX2 32 touch screen 26 cleaning...

Page 229: ...109 USB ports 31 86 use intended 9 used battery disposal 44 96 V VGA output 32 87 video input problems 108 output problems 109 W warning notes battery use 45 97 WARNING signal word 11 warning symbol 5...

Page 230: ...DMTA 20015 01EN U8778402 Rev M February 2017 Index 218...

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