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3. Dirty air filters.  The air filters on the side of the machine are designed to screen dirt out of the air before it

enters the machine. If they become plugged, the fans cannot pull enough air through them to provide a prop-

er separation. They can be cleaned by removing them from the machine and gently tapping them on the floor.

A more effective cleaning may be obtained by removing the filters and using compressed air to blow the dirt

out.

4. Inadequate foundations.  Although Oliver Stoners are counterbalanced, they must be attached to a secure

foundation. A six inch concrete slab is best but is not absolutely essential. Many processors run Oliver

Stoners on wooden floors with no problems. If you can feel any vibration in the floor while the machine is run-

ning, you probably have too weak a foundation. Weak foundations lower the quality of separation, because

the foundation absorbs some of the oscillating action intended for separation.

5. Operating at too much capacity. Often merely lowering the operating capacity slightly will greatly improve

the separation. Capacity is usually dependent on the standards to be met and the quality of the material

being fed onto the stoner. Quality and capacity are inversely related, that is, increasing capacity usually low-

ers quality and decreasing capacity usually improves quality.

6. Loose clamps.  Loose clamps are not a common problem but they occur more often than people realize.

Loose clamps usually occur when an operator makes an adjustment and fails to tighten the clamps sufficient-

ly. The result of loose clamps is false vibrations. False vibrations absorb much of the oscillatory action of the

deck and produce results similar to weak foundations.

7. Using the wrong deck cover. Deck covers are the portion of the machine that actually makes the separa-

tion. Without friction between the deck cover and the material to be separated, no separation will result.

Therefore, a cover must be selected that will perform well with a specific product. Using the wrong cover will

result in poor separation, very low capacity and will sometimes cause sufficient damage to the deck that it

must be rebuilt. Generally, the cover should have a rough surface texture and the openings should be as

large as possible without allowing material to fall through. We make four types of standard decks: cloth for

small grasses and materials smaller than 1/16"; 30 mesh wire for seeds the size of alfalfa (between 1/16" and

1/8" in size); 16 mesh for materials between 1/8" and 1/4" (cereal grains); and 10 mesh wire for materials

larger than 1/4" (beans, for example). We can also supply a variety of special decks to meet your particular

needs.

8. Belts slipping. This is a common occurrence with new machinery. New belts have a tendency to stretch

slightly and should be checked frequently during the first couple weeks of operation. To check a belt, turn the

machine off. Then apply pressure to the back of the belt midway between the two pulleys. The belt should

deflect approximately 1/2 inch.

9. Attempting to separate commodities unsuitable for separation. This is a very rare problem, as normally a

stoner will make some improvement in any seed lot. However, a stoner is a specialized machine designed to

separate particles of varying density and similar sizes. If material does not fall into that classification, then it

probably cannot be separated on a stoner.

10. Wrong adjustment. This is most commonly a problem with new, inexperienced operators. The solution to

this problem is usually more experience. Do not be afraid to make adjustments on the machine. Make an

adjustment. Wait a couple of minutes to determine the effect. Then decide if it is good or bad. If the effect is

good, then try something else for further improvement.  If the effect is bad,  return to the original setting.

Allow a couple of minutes and then try another adjustment. Finally, remember to make all adjustments in

small increments. It is better to approach the final setting through several small steps than to make one

adjustment that may be too large.

-15-

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Summary of Contents for Stoner

Page 1: ...STONER OPERATING INSTRUCTIONS MANUAL Oliver Manufacturing Company Inc Box 512 Rocky Ford Colorado 81067 719 254 7814 Fax 719 254 6371...

Page 2: ...ng or worn parts Never operate with air chest boot removed Never operate with worn or damaged decks Never use deck as table or workstation Never stand on machine Always wear face and eye protection wh...

Page 3: ...ONER The Deck The Four Basic Adjustments Feed Rate Tilt Eccentric Speed Air Adjustment V START UP AND OPERATlON lnitial Starting Procedures Stoner Starting Procedures lncreasing Capacity VI IN CASE OF...

Page 4: ...all times that the stoner is not a cure all for the processor s problems The stoner is a spe cialized piece of machinery designed to do one job very well THE STONER SEPARATES PARTICLES OF A SlMlLAR S...

Page 5: ...lter screens and cutting the tie wires FOUNDATlON REQUlREMENTS A solid foundation is required for your Oliver Stoner False vibrations from flooring can ruin the separation quality of the machine A six...

Page 6: ...htly so the belt tension may have to be adjusted When your electrician wires the motor be sure that he connects it so that it will run in the proper direction All shafts motor shaft fan shaft and ecce...

Page 7: ...iffering weights is widened For this reason the stoner is a very sensitive machine and when operated correctly can produce a very precise separation THE PROCESS OF STRATlFlCATlON Air is used as the se...

Page 8: ...e difference in weight Higher capacities likewise require greater areas for strat ification Once the material is stratified the vibrating deck begins pushing the heavier layers in contact with the dec...

Page 9: ...gravity separators based on square feet of relative deck area there is a limit as to the amount of feed flowing to the deck As the feed is increased the stratifying area is also increased The stratif...

Page 10: ...ING TO THE SIZE OF THE PARTICLES Unlike the gravity separator a stoner produces a two way separation rather than a continuous grade at dis charge Due to this two way separation sizing is not done on a...

Page 11: ...NER SEPARATION AND THE PROPER USE OF THESE CONTROLS SHOULD BE UNDERSTOOD PRIOR TO ATTEMPTING AN ACTUAL SEPARATION THE DECK The most important part of the stoner is the deck because it is the main sepa...

Page 12: ...start at the minimum feed rate obtain your required separation then increase the feed rate to the desired capacity TILT Tilt is the difference in the elevation between the high end of the deck and th...

Page 13: ...nd mixing them with the lighter top layers Too little air will cause the material to appear sluggish and pile up on the high end of the deck With proper air regulation the bed of material will be almo...

Page 14: ...cross the deck Check the feeding mechanism to insure that you can control the feed rate Finally open and close the air gates Although this does not produce a visible effect on an empty deck changes in...

Page 15: ...ghter material at the lower edge of the bed will disappear While maintaining a continuous feed and keeping the heavy discharge closed adjust the eccentric speed tilt and air so that the bed is approxi...

Page 16: ...is shifted back to the proper pattern Continue increasing tilt and eccentric speed alternately until you have the tilt at the maximum amount where you can still maintain the correct bed depth by adju...

Page 17: ...e pattern across the deck Too much tilt is present when mate rial cannot be made to climb to the high end of the deck Too little tilt is present when you cannot float materi al to the low end of the d...

Page 18: ...er must be selected that will perform well with a specific product Using the wrong cover will result in poor separation very low capacity and will sometimes cause sufficient damage to the deck that it...

Page 19: ...adjustments to obtain an optimum separa tion As an additional aid in setting your stoner we have provided some examples of situations that can occur and have listed adjustments which help correct the...

Page 20: ...through it is time to repair the deck If the deck cover is worn com pletely through there is danger of ruining the undercover which develops the air pattern All Oliver decks with wire overcovers are...

Page 21: ...the pulleys Loosen the set screws and slip the vari speed pulley off the shaft Slip the new vari speed pulley onto the shaft and tighten the set screws Install the eccentric belt Turn the machine on a...

Page 22: ...e been built by Oliver Manufacturing Company All machines are serial numbered To insure that you receive the correct parts we must have the serial number of your machine The serial number is located o...

Page 23: ...clean product free of both heavy and light trash If you have problems with a small percentage of light trash we suggest you contact us about the use of a gravity separator We manufacture both stoners...

Page 24: ...return to index...

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