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1808S20049CV

Walker, Michigan, U.S.A. 49534-7564

USER’S OPERATION AND MAINTENANCE MANUAL

1808-D

AUTOMATED PACKAGING SYSTEM

Summary of Contents for 1808-D

Page 1: ...1808S20049CV Walker Michigan U S A 49534 7564 USER S OPERATION AND MAINTENANCE MANUAL 1808 D AUTOMATED PACKAGING SYSTEM...

Page 2: ...same cutoff as previous set 7 2 Changing to a tray carrier set with a different cutoff length than the previous set 7 3 MAINTENANCE 1808S20058 8 1 RECOMMENDED SPARE PARTS 1808S20059 9 1 TROUBLESHOOTIN...

Page 3: ...1808 D 1808S20050 0 2 WARRANTY GEN 040225 WARRANTY PROCEDURE GEN 040226 RETURNED PARTS POLICY GEN 040227...

Page 4: ...and manufactured to meet your individual requirements and represents the quality innovation and attention to detail that Oliver provides as a continuing process of improving and expanding our product...

Page 5: ...follow all specifications of local electrical codes 3 Disconnect and lockout the machine from the power supply before cleaning or servicing 4 Check and secure all guards before starting the machine 5...

Page 6: ...place Circuit breaker is in reset condition Heater roll selector is in the I on position Temperature control output contact is closed Conveyor is started only when all these conditions are met Correct...

Page 7: ...operate until any of the following conditions are met Power supply interrupted Roll in raised position operating handle in idle position Emergency stop pushbutton depressed Discharge cover is opened I...

Page 8: ...1808 D 1808S20052 2 4 NAMEPLATES Continued...

Page 9: ...1808 D 1808S20052 2 5 NAMEPLATES...

Page 10: ...ee power requirements The machine consists of a continuous motion conveyor system a film feed station a heated sealing roll and a film cutter unit The machine is supplied with casters for ease of relo...

Page 11: ...1808 D 1808S20053 3 2 Standard Electrical Options Others consult factory 1 Phase 50 60Hz 208 240VAC 10 Amps Net Weight 154 kg 340 lbs approximate Shipping Weight 181 kg 400 lbs approximate...

Page 12: ...mmediately contact the Freight Carrier and notify them of the damage Have a freight claim filed This must be done at the Recipients location and not at the Shipper s location UNCRATING Remove the tie...

Page 13: ...er to heaters Under normal operating conditions conveyor is stopped by Lowering Operating Handle Before operating the machine make sure it is plugged into a grounded 208 240V A C outlet rated for 10 A...

Page 14: ...to the heater elements in the heat seal roll to bring it up to temperature You should turn the power on approximately 20 minutes prior to the time you want to begin production This will give the heat...

Page 15: ...nfeed gate back to its proper position close the discharge cover and make sure E Stop button is released turn anti clockwise If the infeed gate has been repositioned properly the discharge cover is cl...

Page 16: ...ich must be threaded onto the machine as illustrated on the Film Threading Diagram which is shown in the photo below Pull enough film so the film can be pushed down in the gap between the tray carrier...

Page 17: ...s in the seal area during and stopping Also when lowering the handle to stop the machine it should be done in swift manner as well CAUTION Avoid leaving the heater roll in the lowered position with th...

Page 18: ...ghten the thumb screw Then loosen the thumb screw on the other collar and move the film roll holder up against the film roll core and tighten the screw After getting the film centered on the trays che...

Page 19: ...r of these adjustments care must be taken to ensure that the discharge table does not get adjusted too close to the tray carriers Doing so can cause damage to the machine The purpose of this adjustmen...

Page 20: ...Heat Seal Roll this will cause damage to the sealing surface Also do not spray the Heat Seal Roll Use only damp rags or towels to remove the loosened debris from the rolls Tray carriers if heavily so...

Page 21: ...emoving all the tray carriers and advancing the conveyor can cause severe damage to the machine TRAY CARRIER CUTOFF SIZE CHANGE The machine is designed to run trays that require various cutoff lengths...

Page 22: ...he cutter assembly will be in time with the tray carriers and will not jam on the tray carriers Tray carrier removal is accomplished by grasping one tray carrier in each hand while pushing on one tray...

Page 23: ...cutoff length than the previous set Step 1 Remove the cutter assembly Do so by removing the hex bolt from the cutter assembly side plates on both sides of the machine Then remove the side plates by p...

Page 24: ...ay discharge end Remove the plastic discharge cover Remove the two knurled knobs for the plastic discharge cover Remove the two 5 16 threaded knobs one on each side of the cutter unit Remove the side...

Page 25: ...protect the cutter from damage Step 3 Replace the existing set of tray carriers with the new set of tray carriers Continued Hold the blade holder Caution The blades are sharp Remove the side plate opp...

Page 26: ...derneath the center of the cut out in the side frame see photo above Insert the cutter assembly into the frame with the blade in the gap between the tray carriers Replace the side plates and secure wi...

Page 27: ...1808 D 1808S20057 7 7 Continued Run the tray carriers until they are lined up with slot in the side frame as shown Space Between...

Page 28: ...1808 D 1808S20057 7 8 Continued Install new cutter unit with the cutter blade between the slot in the tray carrier Caution The blades are sharp Cutter Blades Between tray...

Page 29: ...the sprocket is in the tray carrier chain Install the side plate on the sprocket side Note How the bushing is pressed in the plate Install the side plate on the opposite side of the sprocket Note How...

Page 30: ...wo knurled Knobs for the plastic discharge cover NOTE AFTER INSTALLING THE NEW CUTTER UNIT OR JUST INSTALLING THE ORIGINAL CUTTER UNIT RUN THE TRAY CARRIERS IN SLOW SPEED TO CHECK THAT THE CUTTER BLAD...

Page 31: ...ains on the drive train should be coated with a good heavy duty FOOD CONTACT APPROVED chain lube Check chains monthly for lubrication CHAIN TENSION The chains should be checked for proper tension week...

Page 32: ...n the chains Turn the adjusting nut turn on one side of the machine and then turn on the other side of the machine and check chain for tension Proper tension is when the return tray carriers on the bo...

Page 33: ...en the two setscrews remove the old blade insert the new blade and tighten setscrews Should the cutter get out of time with the tray carriers it can be re timed by loosening the two setscrews in the d...

Page 34: ...ne how far the heat seal roll can go down see photo below These bolts are there to prevent the roll from going down too far in the gap between the tray carriers or when there are no tray carriers in t...

Page 35: ...eat seal roll is set to 215 degrees Celsius at the factory Only an authorized Service Technician can adjust the temperature of the heat seal roll WARNING NEVER ADJUST THE TEMPERATURE OF THE HEAT SEAL...

Page 36: ...ENDED SPARE PARTS Description Part No Suggested Qty Fuse 2 5 Amp 5 x 20mm 5725 9569 2 Fuse 5 Amp 5 x 20mm 5725 9572 2 Cartridge Heater 5730 1564 4 Thermocouple 5712 0527 1 Cutter Blade 7107 7200 2 Sle...

Page 37: ...s in the I on position Check to see if the heat seal roll is dirty if so clean as detailed in the CLEANING PROCEDURES Check the fuses in the electrical enclosure to see if any fuse is open no continui...

Page 38: ...position Check the E stop button must be in released position Check that Infeed gate is in place Check that Discharge cover is closed Check to see if heat seal roll is up to temperature Compare set t...

Page 39: ...d electrical outlet Verify that there is power at the electrical outlet Check the E stop button must be in released position Check that Infeed gate is in place Check that Discharge cover is closed Che...

Page 40: ...1808 D 1808S20061 11 1 FRAME AND DRIVE ASSEMBLY...

Page 41: ...1808 D 1808S20061 11 2 FRAME AND DRIVE ASSEMBLY...

Page 42: ...1808 D 1808S20062 12 1 LEG ASSEMBLY...

Page 43: ...1808 D 1808S20062 12 2 LEG ASSEMBLY...

Page 44: ...1808 D 1808S20063 13 1 HEAT SEAL FRAME ASSEMBLY...

Page 45: ...1808 D 1808S20063 13 2 HEAT SEAL FRAME ASSEMBLY...

Page 46: ...1808 D 1808S20064 14 1 HEAT SEAL ROLL ASSEMBLY...

Page 47: ...1808 D 1808S20064 14 2 HEAT SEAL ROLL ASSEMBLY...

Page 48: ...1808 D 1808S20065 15 1 DISCHARGE ASSEMBLY...

Page 49: ...1808 D 1808S20065 15 2 DISCHARGE ASSEMBLY...

Page 50: ...1808 D 1808S20066 16 1 FILM MANDREL ASSEMBLY...

Page 51: ...1808 D 1808S20066 16 1 FILM MANDREL ASSEMBLY...

Page 52: ...1808 D 1808S20067 17 1 ELECTRICAL ASSEMBLY...

Page 53: ...1808 D 1808S20067 17 2 ELECTRICAL ASSEMBLY...

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Page 57: ...ly impairs the value of the equipment to Buyer Oliver Packaging Equipment has no obligation as to parts or components not manufactured by Oliver Packaging Equipment but Oliver Packaging Equipment assi...

Page 58: ...ar problem 3 If the Parts and Service Manager approves a Work Authorization Number will be generated and the appropriate service agency will perform the service 4 The service dealer will then complete...

Page 59: ...before returning any part This number should appear on the shipping label and inside the shipping carton as well All parts are to be returned prepaid Following this procedure will insure prompt handli...

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