Oldham Denchi Power GL16 Instruction Manual Download Page 2

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GL9 / GL16 CAP LAMP SYSTEM

TABLE OF CONTENTS

Important

General description

Preparation for use

Battery charging

Battery Storage

Cap lamp system

Replacing battery

Replacing battery cover

Using GL9/GL16 cap lamp system

Repairing the headpiece

Replacing bulbs

Removing the bezel ring

Replacing main bulb

Replacing secondary bulb

Replacing the reflector

Replacing the cable

Reassembling the bezel ring

Replacing Lock Barrel

GL9/GL16 diagram – Item list

Expanded Parts Diagram

Troubleshooting

p10

Certification, equipment marking and instructions for

p11

compliance with ATEX standards

Use of Equipment

p12

Special Conditions for Safe Use

p12

Summary of Contents for Denchi Power GL16

Page 1: ...ion service or repair This cap lamp system will perform as designed only if used and maintained according to the instructions otherwise it could fail to perform as designed and persons who rely on this product could sustain serious personal injury or death GL9 GL16 CAP LAMP SYSTEM WITHOUT COMPROMISE INSTRUCTION MANUAL SIRA07Atex 9033 Ex I M2 Ex I EN62013 1 Ta 0o C to 40o C IECEx SIR 07 0018 Ex I I...

Page 2: ...pairing the headpiece p5 Replacing bulbs p5 Removing the bezel ring p5 Replacing main bulb p5 Replacing secondary bulb p5 Replacing the reflector p6 Replacing the cable p6 Reassembling the bezel ring p6 Replacing Lock Barrel p7 GL9 GL16 diagram Item list p8 Expanded Parts Diagram p9 Troubleshooting p10 Certification equipment marking and instructions for p11 compliance with ATEX standards Use of E...

Page 3: ...AMP FOR FIRST TIME USE The battery is packaged separately to the lamptop and needs to be connected before use Tool kit required is M614830 NOTE THE BATTERY IS TRANSPORTED IN A PARTIALLY CHARGED CONDITION EVERY BATTERY MUST BE FULLY CHARGED BEFORE FIRST USE Remove the battery from the shipping box and check for damage The battery is supplied with the encapsulated fuse fitted terminal nuts and washe...

Page 4: ...wn 2 Un clip the clamp and slide off the cover to cable end 3 Remove the positive cable lead red 4 Remove the fuse 5 Remove the negative lead black Replacing battery cover 1 Replace the fuse fit the nuts to hold the fuse in place 2 Connect the red cable to the positive battery terminal 3 Connect the black cable to the negative battery terminal to ensure correct polarity 4 Tighten the cable leads d...

Page 5: ... tight so that no electrical resistance is incurred which might increase the time necessary to obtain an efficient charge or possibly reduce the light output of the lamp In order to obtain the maximum light possible the outside of the lens glass should be cleaned thoroughly REPLACING BULBS MAIN AND SECONDARY BULB Removing the Bezel ring 1 Remove wax seal if applicable from lock screw 2 Unscrew loc...

Page 6: ... battery cover and gently pull the cable out of the battery cover gland 3 Unscrew the battery collar cable outlet gland from the headpiece 4 Remove the bezel ring see removing the bezel ring and glass from the headpiece 5 Use the spring screwdriver to remove the screws holding the cable terminals inside the headpiece and gently pull the cable out of the side aperture Note Take care to note the cor...

Page 7: ...nd remove the dome head screw that runs through the charging contact housing 2 The metal cap clip can be lifted off and set to one side take care not to lose the spring clip 3 Remove the lock barrel and ensure that the charging contact housing is clear of any debris before inserting the replacement lock barrel 4 Holding the lock spring in position refit the cap clip cover insert the dome head scre...

Page 8: ...g washer Charging contact screw Large bulb socket block Large bulb socket screw 201524 M205083 Cable Terminal Spares Kit D and G type Cable grip Sealing collar Small terminal tag Large terminal tag Terminal sleeving red Terminal sleeving black Terminal tag headpiece end 201520 M204683 D and G Lock Contact Spares kit Lock spring Lock barrel Lock contact Lock contact screw Lock contact sealing washe...

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Page 10: ...hen any of the preceding items are being checked that item should be repaired or replaced Battery appears dead and will not operate a Check that the fuse has not blown b Check the cross volts of the battery if no voltage is recorded the battery has been over discharged and must be recovered on a nursery charger c Detach the battery from the headpiece and reconnect to the nursery charger via the ri...

Page 11: ...mp Classification B2 201500 M259130 Prefocus Halogen 4 1v48L T2 B2 not available M259530 Prefocus Halogen 4v 1 5A T2 B3 201528 M259230 Prefocus Halogen 4v 0 75A T3 B4 201511 M201230 Prefocus Krypton 4v 1A T4 Lamp Type Reference The lamps can be assembled in a variety of combinations to satisfy customer requirements The assembly combination is stated on the certification label and this combination ...

Page 12: ...e rubber seals The performance of these materials with respect to attack by aggressive substances that may be present in the hazardous area shall be taken into account before the equipment is used 7 Plastic surfaces may cause propagating brush discharges Propagating brush discharges are caused by non conducting fluid flow over a non conducting plastic surface The cap lights shall not be used in ar...

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Summary of Contents for Denchi Power GL16

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Oldham Denchi Power GL16, Instruction Manual, Page: 2 / 12

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Summary of Contents for Denchi Power GL16

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