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Trouble(Shooting(

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11

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Machine(Start(Up(Schedule(

Schedule for starting up an Oklin composting machine

(14-day Program to warm-up, wake-up, break-in and ramp-up)

Table of Food Waste to Input Per Day (kg)

Day 0

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Machine

Tons/Yr

KG/Day

Tons/Yr

KG/Day

(Warm-up) (Warm-up)

(Wake-up)

(Wake-up)

(Wake-up)

(Break-in)

(Break-in) (Break-in) (Break-in)

(Ramp-up) (Ramp-up) (Ramp-up) (Ramp-up) (Ramp-up) (Ramp-up)

GG-10s

10

27

7

20

0

0

4

6

8

10

10

12

12

14

14

16

18

18

20

GG-30s

30

82

22

60

0

0

12

18

24

30

30

36

36

42

42

48

54

54

60

GG-50s

50

137

37

100

0

0

20

30

40

50

50

60

60

70

70

80

90

90

100

GG-100s

100

274

73

200

0

0

40

60

80

100

100

120

120

140

140

160

180

180

200

GG-200s

200

500

150

450

0

0

90

135

180

225

225

270

270

315

315

360

405

405

450

GG-300s

300

822

219

600

0

0

120

180

240

300

300

360

360

420

420

480

540

540

600

GG-500s

500

1370

365

1000

0

0

200

300

400

500

500

600

600

700

700

800

900

900

1000

Percent of "minimum top capacity" to input

0%

0%

20%

30%

40%

50%

50%

60%

60%

70%

70%

80%

90%

90%

100%

Start0up3Notes

A,14.day,machine,start,up,period,can,be,followed,if,there,is,a,tight,timeline.,It,is,recommended,to,use,the,21.day,start,up,schedule,to,ensure,maximum,performance.

1303"Start0up"3occurs3whenever3a3machine3is3(a)3installed3and3started3up3for3the3first3time,3(b)3restarted3after3a3period3of3inactivity3greater3than3two3weeks,

or3(c)3ramped3up3from3a3low3level3of3use3(less3than3one0third3of3capacity)3to3a3much3higher3level3of3use.

2303"Day30"3is3installation3completion3day.33On3this3day,3the3machine3is3turned3on3and3starts3to3warm3up3for3the3first3time.
3303On3"Day30"3where3machine3is3warming3up,3sawdust3needs3to3be3emptied3into3machine,3and3water3needs3to3be3added3to3trigger3the3heater

GG10s

30L

GG200s

600L

GG30s

90L

GG300s

900L

GG50s

150L

GG500s

1500L

GG100s

300L

4303Each3period3of3time3serves3a3purpose:

5303After3the3two3week3start0up3period,3users3can3consider3whether3their3composting3situation3will3allow3them3to3ramp3up3to3"Maximum3Top3Capacity."
6303Maximum3Top3Capacity3can3be3achieved3by3users3who:

a303Put3in3a3wide3variety3of3food3waste
b303In3addition3to3food3waste,3also3add3high3carbon3(C)3materials3such3as3sawdust3or3paper
c303have3oil3temp3set3at3120C
d303Grind3the3bones3and3bulky3food3waste3prior,3to3input3to3reduce3size3of3material
e303Remove3compost3every3week

Maximum Top Capacity

Minimum Top Capacity

Warm&up

Wake&up

7303By3the3end3of3the3three3week3start0up3period,3it3may3be3necessary3to3remove3compost3from3the3machine.33The3distributor's3personnel3should3be3present3at3this3first3unloading.33It3should3not3be3necessary3during3the3
three3week3start0up3period,3and3if3it3is,3it3may3indicate3a3composting3problem.3By3three3weeks,3the3compost3should3have3changed3color3from3a3light3to3medium3brown3to3dark3brown,3with3a3rich,3sweet3musty3odor3when3
you3open3the3loading3door.

lasts3one0two3days,3and3during3this3period,3the3distributor's3personnel3thoroughly3checks3the3operation3of3the3machine3to3ensure3that3everything3works3flawlessly,3prior3to3when3food3waste3
is3added.
lasts3three3days,3and3is3the3period3during3which3the3Oklin's3microbes3emerge3from3dormancy3and3become3active.33During3this3time,3just3enough3food3waste3is3added3to3'wake3up'3and3feed3a3
healthy3microbe3population.3A320%3load3is3suggested3here,3increasing3to340%3by3the3end3of3the363day3period.
lasts3four3days,3and3is3the3period3in3which3there3is3a3significant3increase3in3food3waste3added,3and3the3capabilities3of3the3machine3and3its3microbe3population3are3first3seriously3tested.3From3
50%3to360%3of3'Minimum3Top3Capacity'3can3be3added3during3this3period.
lasts3one3week,3and3is3the3period3in3which3there3is3a3significant3increase3in3food3waste3added,3and3the3capabilities3of3the3machine3and3its3microbe3population3are3first3seriously3tested.3From3
50%3to360%3of3'Minimum3Top3Capacity'3can3be3added3during3this3period.

Break&in

Ramp&up

8303Refer3to3the3user3manual3for3more3information3on3operating3Oklin's3composters3properly3and3to3its3highest3potential,3or3consult3with3Oklin's3distributors.

Summary of Contents for GG10s

Page 1: ...Oklin Food Waste Composting Machine User Manual GG10s...

Page 2: ...www oklininternational com...

Page 3: ...MPOSTABLE GOODS 8 OKLIN FOOD WASTE COMPOSTING MACHINE OPERATION 9 MACHINE START UP 9 MACHINE OPERATION FOOD WASTE INPUT 9 MACHINE OPERATION HYGIENIZATION 9 MACHINE OPERATION COMPOST OFFLOAD 10 WHEN MA...

Page 4: ...ures of the Oklin Food Waste Composting Machine 1 AciduloTM Microorganisms Oklin uses longPlife AciduloTM microorganisms Unlike other microorganisms it can withstand and multiply under extreme conditi...

Page 5: ...nit is to be operated and serviced by trained and authorized personnel only Warning Do not touch moving parts can cause injury Read all safety instructions Lock out before servicing Safety Instruction...

Page 6: ...r before accessing Lock out before servicing Danger Keep off Lock out tag out before servicing Turn off and lock out machine before servicing Danger Crush Hazard Disconnect main power and lock out bef...

Page 7: ...of the composting machine should be completed by a certified electrician and or certified Oklin appointed technician 2 Oklin Food Waste Composting Machine must be installed on a level or hard floor t...

Page 8: ...Instructions 5 5 Do not spray water directly onto the machine to avoid causing electric shock 6 Avoid a large space between composting machine and the deodorizer for maximum effectiveness of the deod...

Page 9: ...P On Power Light and Heater Light P On Operating normally and heating up Power light and check light P On Check machine for problems eg Overloading Auto Manual Power Heater Energy save Check Hygieniz...

Page 10: ...ting Machine can handle all sorts of food products raw or cooked Fruit and Vegetables Meat Products i e Chicken Pork Fish Fish Bones Soft Bones Soft Shells i e Egg Shells Shrimp Shells Liquid Food i e...

Page 11: ...r oil blends hard shells like oyster or clam shells fruit pits like lychee peach fruit pits or any nonP organic materials like plastic or metal products into the machine Large Bones i e Steak Bones Sw...

Page 12: ...is activated when composting process is complete and humidity is at 20 sawdust mix is dry Machine Operation Food Waste Input 1 Open the loading lid 2 Empty food waste into composting machine GG10s ma...

Page 13: ...It can affect machine operation and damage motor 2 When offloading compost ensure there are no compost residual surrounding the offload door prior to shutting it Compost residual can affect offload do...

Page 14: ...hether3their3composting3situation3will3allow3them3to3ramp3up3to3 Maximum3Top3Capacity 6303Maximum3Top3Capacity3can3be3achieved3by3users3who a303Put3in3a3wide3variety3of3food3waste b303In3addition3to3f...

Page 15: ...ut machine is not operating Emergency switch is activated Pull emergency switch to deactivate it Input or offload door is not shut Completely shut input door and or offload door Power is shut off at m...

Page 16: ...nal representative or Oklin appointed distributor The Americas Rachel Wong info oklin ca Asia Rebecca Wong rebecca oklin com hk Oceania Rebecca Wong Rebecca oklin com hk Europe Michael Jiran Michael o...

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