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www.okinternational.com

 

7000-2250 

修订版

 1

 

PS-900 Soldering System 
Operations Manual & User Guide

 

 

Congratulations on your purchase of the PS-900 Soldering Station. It utilizes SmartHeat

® 

technology to ensure unsurpassed performance without the need for system calibration. It 
has been designed and manufactured to the highest quality standards to provide 
consistent good performance and reliability.  
 
This document has been prepared to guide you with the setup, operation, and user 
maintenance of your station. We recommend that you review it to optimize performance 
and operational consistency. 
 
 

Table of Contents 

1. Packing / Spares Lists .............................................1 

2. Initial Setup ..............................................................2 

3. Smartheat

®

..............................................................2 

4. Selecting Heater Tips...............................................3 

5. Replacing Heater Tips .............................................3 

6. Replacing the Coil Assembly ...................................4 

7. Troubleshooting .......................................................4 

8. Specifications...........................................................5 

9. Warranty ..................................................................6 

10. Safety Information..................................................7

 

 
 
 

1-a.

 

PACKING LIST 

(with part numbers for re-ordering):

 

a. 

PS-900 Power Supply  

 

 

(Part Number: PS-PW900) 

b. 

PS-900 Auto-sleep Workstand - Black 

 

(Part Number: WS2) 

c. 

Sponge 

    (Part 

Number: 

AC-YS4) 

d. 

PS-900 Soldering Handle / Coil Assembly 

(Part Number: PS-HC3) 

e. 

Cartridge Removal Pad 

 

 

(Part Number: AC-CP2) 

f. Power 

Cord 

g. Instruction 

Manual 

 
 

 
1-b. ADDITIONAL SPARE PART / CONSUMABLE ITEMS: 

a. 

Coil assembly, PS-900 system 

 

(Part Number: PS-CA3) 

b. 

Handpiece / power cord.  (NO Coil Assembly) 

(Part Number: PS-H3) 

c. 

PS-900 Auto-sleep Workstand  - Green   

(Part Number: WS2G) 

d. 

Heater 

Tips 

   (See 

section 

4) 

e. 

Net Power Meter for PS-900 system 

 

(part Number: PS-PM900) 

www.okinternational.com

 

7000-2250 

修订版

 1 

2. INITIAL SETUP 

 

The PS-900 Soldering System consists of a Power Supply, Workstand with Cradle and 
Sponge, and a Soldering Handle. The soldering handle also houses a replaceable Coil 
Assembly and replaceable heater tip. Both of these consumables are available from your 
authorized OK International distributor as needed. The power supply features a Power Switch, 
green “Power On” indicator light, power cord, and a connecting port for the solder handle cord.  

 

1. 

Mount the power supply in a convenient location in your workspace, such as on the 
workbench. 

 

2. 

Insert a heater tip onto the Coil Assembly and simply push the Heater Tip all the way 
until it seats. You should feel a slight “click” as it locks into place.  

 

 

 

 

 

 
Insert Tip

 

onto Coil Assembly

 

 

     

 

 

3. 

With the power “Off”, attach the solder handle cord to the power supply by inserting 
the cord connector into the power supply connecting port. To align the 3 pins, position 
the flat side of the cable connector toward the 9 o'clock position of the power supply. 

 

4. 

Wet the sponge with de-ionized water until it is moist but not soaked. Then place it in 
the workstand tray. 

 

5. 

Plug the power cord into a grounded wall socket of the appropriately rated input line 
voltage. To turn the unit on, push the switch (located on the front of the power supply) 
until it latches. The green indicator light should light up. If it does not, see the 
“Troubleshooting Guide” in this manual. 

 

CAUTION:  To provide continued protection against the risk of electric shock, connect 
only to properly grounded outlets. 

 
 
3. SMARTHEAT

®

: NO CALIBRATION REQUIRED 

 

The PS-900 System is comprised of an induction coil assembly and a heater tip. Each heater tip 
is equipped with a self-regulating heater which ‘senses’ its own temperature and tightly 
maintains its pre-set idle temperature for the life of the heater-tip; all controlled by OK 
International’s proprietary SmartHeat

®

 technology. The tip temperature is determined by the 

inherent metallurgical properties of the heater; no external adjustment or equipment is required. 
The power delivered to the tip automatically varies in direct response to the thermal load. This 
eliminates spikes and transients associated with electrically switched elements found in 
conventional soldering irons. Please feel free to contact your OK International representative 
with any questions.

 

 

Summary of Contents for PS-900

Page 1: ...7000 2250_1a PS 900 PS 900 PS 900 PS 900 PS 900 Soldering System...

Page 2: ...wer supply features a Power Switch green Power On indicator light power cord and a connecting port for the solder handle cord 1 Mount the power supply in a convenient location in your workspace such a...

Page 3: ...AS PLIERS TO REMOVE HEATER TIPS AS THIS CAN DAMAGE THE HEATER CAUTION THE HEATER TIP MAY BE HOT 1 Push a new heater tip into the solder handle with the supplied AC CP2 Cartridge Pad 2 Push the Power S...

Page 4: ...warranty period OK International will repair or replace it free of charge at its sole option The replacement item s will be shipped freight prepaid to the original purchaser The warranty period will...

Page 5: ...r surrounding objects Although the systems offer superior EOS Electrical Overstress protection periodic checks of the instrument cord should be incorporated into standard operator maintenance procedur...

Page 6: ...0 2250 1 2 PS 900 OK International 1 2 3 3 9 4 5 3 SMARTHEAT PS 900 OK International SmartHeat OK International 3 www okinternational com 7000 2250 1 4 OK International OK International 1 2 3 5 1 Off...

Page 7: ...ternational 5 www okinternational com 7000 2250 1 8 10 40 C 65 C 100 240 VAC 50 60 Hz 90 22 C 60 470 KHz 3 183 cm 18 3 SJT 80 mm 3 1 160 mm 6 3 115 mm 4 5 2 mV RMS 50 500 Hz 2 1 1 C 122 cm ESD 3 230 m...

Page 8: ...International OK International PS 900 OK International PS 900 OK International OK International PS CA3 OK International 30 OK International OK International OK International 7 www okinternational com...

Page 9: ...7 4 8 5 9 6 10 7 1 a a PS 900 PS PW900 b PS 900 WS2 c AC YS4 d PS 900 PS HC3 e AC CP2 f g 1 b a PS 900 PS CA3 b PS H3 c PS 900 WS2G d 4 e PS 900 PS PM900 2 www okinternational com 7000 2250 1 2 PS 90...

Page 10: ...ernational com 7000 2250 1 4 OK International OK International 1 2 3 5 1 Off On 2 AC CP2 3 AC CP2 4 On 20 4 www okinternational com 7000 2250 1 6 1 Off 2 3 4 7 a ON b PS CA3 PS H3 PS CA3 PS CA3 OK Int...

Page 11: ...122 cm ESD 3 230 mm 9 06 13 mm 0 51 58 mm 2 28 8 0 mm 0 31 82 mm 3 23 93mm 3 66 105 mm 4 1 175 mm 6 9 90 mm 3 5 6 www okinternational com 7000 2250 1 9 OK International www okinternational com OK Inte...

Page 12: ...S WEEE 2002 96 EC OK International www okinternational com 1 www okinternational com 7000 2250 JAP1 PS 900 SmartHeat 1 1 2 2 3 Smartheat 2 4 3 5 3 6 4 7 4 8 5 9 6 10 7 1 a a PS 900 PS PW900 b PS 900 A...

Page 13: ...2 www okinternational com 7000 2250 Rev1 1 b a PS CA3 b PS H 3 c PS 900 Auto sleep WS2 d 4 2 1 2 3 OFF 4 5 ON Power 3 www okinternational com 7000 2250 Rev1 3 SMARTHEAT SmartHeat ON OFF 4 Web 1 2 3...

Page 14: ...4 www okinternational com 7000 2250 Rev1 5 1 Power OFF ON 2 3 4 Power ON 6 1 Power OFF 2 3 4 5 www okinternational com 7000 2250 Rev1 7 a Power LED Power ON b LED...

Page 15: ...SJT W 80 mm 3 1 D 165 mm 6 5 H 115 mm 4 5 mV 50 500 Hz ohms DC ON 1 1 C 1360 mm ESD 3P 175 mm 6 8 15 mm 0 59 8mm 0 31 82 93 mm 3 23 3 66 W 105 mm 4 1 D 175 mm 6 9 H 95 mm 3 7 7 www okinternational co...

Page 16: ...Electrical Overstress 1 www okinternational com 7000 2250 1 PS 900 PS 900 SmartHeat 1 1 2 2 3 Smartheat 2 4 3 5 3 6 4 7 4 8 5 9 6 10 7 1 a a PS 900 PS PW900 b PS 900 WS2 c AC YS4 d PS 900 PS HC3 e AC...

Page 17: ...7000 2250 1 2 PS 900 OK International 1 2 3 3 4 5 3 SMARTHEAT PS 900 OK International Smartheat OK International 3 www okinternational com 7000 2250 1 4 OK International OK International 1 2 3 5 1 OFF...

Page 18: ...kinternational com 7000 2250 1 8 10 40 C 65 C 100 240 VAC 50 60 Hz 90 22 C 60 470 KHz 3 183 cm 18 3 SJT W 80 mm 3 1 D 160 mm 6 3 H 115 mm 4 5 2 mV True RMS 50 500 Hz 2 ohms DC unit on 1 1 C in still a...

Page 19: ...ernational OK International 1 PS 900 OK International OK International 1 1 PS 900 OK International PS CA3 OK International 30 OK International OK International OK International 7 www okinternational c...

Page 20: ...8 www okinternational com 7000 2250 1...

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