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Service Manual - OKIPAGE10i

Chapter 3 Parts Replacement

This section explains how to change parts and assemblies listed in the disassembly diagram below.

In the parts replacement procedure, those parts marked with the part number inside (1) with white letters
are RSPL parts.

3.3.1 Upper Cover Assy

3.3.2 IC Card Cover

3.3.3 LED Head

3.3.4 Operator Panel Assy

3.3.5 Lower Base Unit

3.3.6 Pulse Motor (Main/Drum)

3.3.7 Pulse Motor (Registration)

3.3.8 Face Up Stacker Assy

3.3.9 Eject Roller Assy

3.3.10 Motor Assy

Summary of Contents for 10i

Page 1: ...Manual 03 20 98 Note This Adobe Acrobat version of the Okidata Service Training Manual was built with the pictures rendered at 300 dpi which is ideal for printing but does not display well on most di...

Page 2: ...rocess Mechanism 15 2 3 2 Electrophotographic Process 16 2 3 3 Process Operation Descriptions 17 2 4 Paper Jam Detection 18 2 5 Cover Open 19 2 6 Toner Low Detection 20 3 Parts Replacement 3 0 Parts R...

Page 3: ...ment When Replacing a Part 57 4 2 1 Setting of LED Head Drive Time 58 4 2 2 Uploading Downloading EEPROM data 59 5 Periodical Maintenance 5 1 Periodical Replacement Parts 60 5 2 Cleaning 61 5 2 1 Clea...

Page 4: ...g 94 6 5 3 8 White vertical lines or streaks 95 7 Wiring Diagram 7 1 Interconnect Signal Diagram 96 7 2 PCB Layout and Connector Signal List 97 7 3 Resistance Check 98 7 4 Short Plug Setting 99 8 Part...

Page 5: ...Method 133 4 3 1 LCD Status Message List 134 5 0 CONNECTION DIAGRAM 135 5 1 Interconnection Diagram 136 5 2 PCB Layout 137 6 0 Parts List 138 F High Capacity Second Paper Feeder M M Preface 139 1 0 Ou...

Page 6: ...Page 5 0 CONNECTION DIAGRAM 158 5 1 Interconnection Diagram 159 5 2 PCB Layout 160 6 PARTS LIST 161 High Capacity Second Paper Feeder 162 2nd Tray Assembly 163 G Network Interface Option Network Inte...

Page 7: ...beyond its control Copyright 1997 OKIDATA All rights reserved Edited by Okidata Training and Publications Please address any comments on this publication to Mailing Address OKIDATA 532 Fellowship Roa...

Page 8: ...changes to this documentation Customer performed service of equipment or modules components or parts of such equipment may affect the warranty offered by Okidata with respect to such equipment You sho...

Page 9: ...gine blocks in the standard configuration as shown in Figure 1 1 In addition the options marked with asterisk are available Copyright 1997 Okidata Division of OKI America Inc All rights reserved See t...

Page 10: ...nts Electrophotographic Processor Paper Feeder Controller Operator Panel Power Supply Unit The printer unit configuration is shown in Figure 1 2 Copyright 1997 Okidata Division of OKI America Inc All...

Page 11: ...iguration The options shown below are available for use with OKIPAGE 10i These are available separately from the printer unit 1 High Capacity Second Paper Feeder 2 Power Envelope Feeder 3 1MB Memory E...

Page 12: ...min to 16MB max on each SIMM The access time of SIMM memories are 60ns 70ns 80ns and 100ns 7 PostScript program SIMM Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKI...

Page 13: ...electrophotography LED stationary head 5 Paper used Type Standard paper Xerox 4200 20 lbs Application paper manual face up feed Label Envelope OHP paper transparency Size Standard sizes Letter Legal...

Page 14: ...pprox 215W Idle Approx 61W Power save mode Approx 18W 12 Temperature and humidity In operation Power off mode During Storage Unit Temperature 50 90 10 320 32 110 0 43 14 110 10 43 o F o C Humidity 2 8...

Page 16: ...tion 1 5 1 Certification Label 1 5 2 Warning Label 1 5 3 Warning Caution Marking Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX fo...

Page 17: ...he safety certification label is affixed to the printer in the position described below Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange...

Page 18: ...ixed to the sections which may cause bodily injury Follow the instructions on warning labels during maintenance Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA B...

Page 19: ...manipuler SPANISH Las disipadores de color el n cel del transformador pueden producir un choque el ctrico Compruebe antes de tocar PORTUGUESE O dissipador de calor e o n cleo do fransiormador apresent...

Page 21: ...mory After completing the editing of a single page of data it references the font memory and generates bit image data which is transferred to the LED head in one dot line units Through the electrophot...

Page 22: ...output port Parallel interface controller Control of Centronics parallel interface Serial interface controller Control of RS 232C serial interface Video output port LED STB output port Control of LED...

Page 23: ...LED head drive time print start position paper feed length 5 Parallel Interface Parallel data is received from a host system via parallel interface which conforms to the IEEE1284 specification Copyri...

Page 24: ...y Circuit This circuit generates the following voltages required for electrophotographic process from 5 V according to the control sequence from the main control board When cover open state is detecte...

Page 25: ...Paper sensor Detects the leading portion of the paper Monitors the paper feeding situation ON Paper exists OFF No paper exists Outlet sensor Monitors the paper feeding and size according to the time o...

Page 26: ...trophotographic Process Mechanism 2 3 2 Electrophotographic Process 2 3 3 Process Operation Descriptions Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business...

Page 27: ...mage Drum Unit The image drum unit consists of a sensitive drum a charger and a developer The unit forms a toner image on the sensitive drum using a electrostatic latent image formed by the LED head 2...

Page 28: ...perature via the thermistor and regulates the heater roller to keep it at a designated temperature in the menu depending on the thickness of the paper tray 1 2 light 165 C medium light 170 C medium 17...

Page 29: ...ectrostatic latent image by static electricity making the image visible At the same time the residual toner on the image drum is attracted to the developing roller by static electricity 4 Transfer Whe...

Page 30: ......

Page 32: ...ot transmit the motion to the corresponding roller a Hopping 1 For hopping the registration motor turns in direction a clockwise direction and drives the hopping roller to advance the paper until the...

Page 33: ...actuated by the application of the DC voltage to the charge roller that is in contact with the image drum surface The charge roller is composed of two layers a conductive layer and a surface protectiv...

Page 34: ...rge roller When the light from the LED head irradiates the image drum surface the light energy generates positive and negative carriers in the CGL The positive carriers are moved to the CTL by an elec...

Page 35: ...is generated between the developing roller and the toner allowing the toner to be attracted to the developing roller the developing roller surface is charged positive and the toner negative 2 The tone...

Page 36: ...ct Paper is placed over the image drum surface and the positive charge opposite in polarity to that of the toner is applied to the paper from the reverse side The application of a high positive voltag...

Page 37: ...ickness of the paper tray 1 2 light 165 C medium light 170 C medium 175 C medium heavy and heavy 195 C manual feeding and power envelope feeder light 175 C medium light 180 C medium 185 C medium heavy...

Page 38: ...hen the number of sheets accumulated reaches 10 or more and the printout operation ends Changes in bias voltage applied to each roller move the attaching toner off the roller to the image drum and ret...

Page 39: ...he paper has reached the inlet sensor The trailing edge of the paper does not pass over the paper sensor within a predetermined feeding distance after the same has passed over the inlet sensor The lea...

Page 40: ...sensor on to Out sensor off Depends on the paper length 45 0 45 0 Paper feed jam In sensor off to Write sensor Off 22 2 22 0 Note Hyphen in the table represents not checked Paper Length List Check ran...

Page 41: ...e 110 1 355 6 65 0 400 6 Unit mm Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata...

Page 42: ...supply circuit This results in the interruption of all high voltage outputs At the same time the CVOPN signal is sent to the main control board to notify that the microswitch is off and the main cont...

Page 43: ...tion Toner Low is detected by monitoring the time interval of the encounter of the magnet set on the sensor plate and the magnet on the stirring bar Operation during Toner Full State The stirring bar...

Page 44: ...FULL state TONER LOW state When the Toner Low state is detected 2 times consecutively Toner Low is established When the Toner Full state is detected 2 times consecutively Toner Low is canceled When t...

Page 45: ...of parts assemblies and units in the field Only the disassembly procedures are explained here For reassembly reverse the disassembly procedure Copyright 1997 Okidata Division of OKI America Inc All ri...

Page 46: ...Turn on I the power switch of the printer 2 Do not disassemble the printer as long as it is operating normally 3 Do not remove parts which do not have to be touched try to keep the disassembly to a m...

Page 47: ...of printed circuit boards assemblies and units are listed in Table 3 1 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any upda...

Page 48: ...Page 23 Service Manual OKIPAGE10i Chapter 3 Parts Replacement This section explains the layout of main components of the equipment Lower base unit Figure 3 1 Upper cover unit...

Page 49: ...Base unit Figure 3 3...

Page 51: ...low In the parts replacement procedure those parts marked with the part number inside 1 with white letters are RSPL parts 3 3 1 Upper Cover Assy 3 3 2 IC Card Cover 3 3 3 LED Head 3 3 4 Operator Panel...

Page 52: ...et 3 3 19 Manual Feed Guide Assy 3 3 20 Sensor Plate Paper Supply 3 3 21 M5B PCB 3 3 22 Transformer 3 3 23 Power Supply Sensor Board and Contact Assy 3 3 24 Cassette Guide L Assy 3 3 25 Cassette Guide...

Page 53: ...eed guide assy 6 Lift the front side of the upper cover 7 up and unlock the latches at two locations on the back side Lift and remove the upper cover assy 7 Notes 1 When removing or reinstalling the u...

Page 54: ...card cover 1 press it from both sides at the hinges in the directions of arrows shown below and remove it Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Busines...

Page 55: ...h on the SLA part of the LED head Do not remove the LED cable 3 from the connector Remove connector 4 and cable 3 together as an assembly from the LED head After mounting the new LED head and reinstal...

Page 56: ...Sumi card operator panel 2 from the connector CN1 3 Note You can remove the operator panel assy while the upper cover installed on the unit However it is much easier to remove the panel assy after re...

Page 57: ...ing cables 2 and 3 of the pulse motors from the connectors DM RM of the M5B PCB 1 5 Remove the LED head cables 4 and 5 from the connectors HEAD1 HEAD2 6 Open the manual feed guide assy remove six scre...

Page 58: ...1 2 Remove the lower base unit see 3 3 5 3 Remove two screws 1 and remove the pulse motor main drum 2 from the motor bracket 3 Copyright 1997 Okidata Division of OKI America Inc All rights reserved S...

Page 59: ...1 2 Remove the lower base unit see 3 3 5 3 Remove two screws 1 and remove the pulse motor registration 2 from the motor bracket 3 Copyright 1997 Okidata Division of OKI America Inc All rights reserved...

Page 60: ...Sumi card operator panel cable 2 off the latch section of face up stacker 4 Remove both the shield plate 3 and face up stacker 4 together 4 Unlock the latches at two locations and remove the face up...

Page 61: ...ve the lower base unit see 3 3 5 5 Disengage the eject roller assy 1 from the lower base 2 by pressing the latch section of the eject roller assy 1 in the direction of the arrow shown below and remove...

Page 62: ...ove the face up stacker assy see 3 3 8 4 Remove the lower base unit see 3 3 5 5 Stand the lower base unit on its side as shown and unlock two latches then remove the motor assy 1 Copyright 1997 Okidat...

Page 63: ...ssy see 3 3 4 3 Remove the face up stacker assy see 3 3 8 4 Remove the lower base unit see 3 3 5 5 Remove the motor assy see 3 3 10 6 With the lower base unit 1 standing on its side remove the one way...

Page 65: ...ow A until it stops and remove it in the direction of arrow B 6 Unlock two latches of the lower base unit 3 then remove the stacker cover assy 5 Note When reinstalling the reset lever L 4 fit it onto...

Page 66: ...he lower base unit standing on its side remove the one way clutch gear 2 7 Press the registration roller 2 in the direction of arrow A and lift up the left side of it then remove the registration roll...

Page 67: ...pply excessive force when unlocking the latch 4 Lift the right side of the roller transfer assy 1 and shift it to the right side then pull it out from the main unit at this time the bearings 2 of the...

Page 68: ...s 1 lift and remove the fusing unit 2 Caution Fusing unit may be hot Use care when handling Notes 1 When reinstalling or removing the fusing unit tighten or loosen the screws while holding the fusing...

Page 70: ...side of the back up roller 1 and pull it out to the left side at this time two bushings back up 2 and the bias springs back up 3 will also come off Copyright 1997 Okidata Division of OKI America Inc A...

Page 71: ...face up stacker assy see 3 3 8 4 Remove the lower base unit see 3 3 5 5 Press the clamps of three sensor plates inlet and paper 1 and remove them by pressing them upward from the bottom Copyright 199...

Page 72: ...Remove the face up stacker assy see 3 3 8 5 Remove the lower base unit see 3 3 5 6 Remove the fusing unit assy see 3 3 15 7 Press the clamps of the sensor plate outlet 1 and remove the sensor plate b...

Page 73: ...the engagement on both sides with the main unit by carefully bending the manual feed guide assy 1 Note When remounting verify the proper the engagements as shown in the diagram Copyright 1997 Okidata...

Page 74: ...the face up stacker assy see 3 3 8 4 Remove the lower base unit see 3 3 5 5 Press the clamps of the sensor plate paper supply 1 to unlock the latch and remove it from the base plate 2 Copyright 1997 O...

Page 75: ...the M5B PCB 2 in the direction of arrow to disconnect it from the power supply sensor board 3 8 Remove the connector FAN and disconnect the fan motor 4 9 Remove the M5B PCB 2 together with the PCB gu...

Page 77: ...ove the connectors CN1 and CN2 5 Remove two screws 1 and remove the transformer 2 Note When reinstalling the transformer be sure to lay the AC and transformer s primary side cables under the divider s...

Page 78: ...ire 4 7 Remove three screws 5 and remove the power supply sensor board 6 and contact assy 7 together 8 Unlock two latches 8 and remove contact assy 7 from the power supply sensor board 6 Notes 1 Be ca...

Page 80: ...3 21 5 Remove the transformer see 3 3 22 6 Remove the power supply sensor board see 3 3 23 7 Remove two screws 1 and remove the guide rails 2 8 Remove the screw 3 and remove the cassette guide L 9 by...

Page 82: ...M5B PCB see 3 3 21 5 Remove two screws 1 and remove the guide rails 2 6 Remove the screw 3 and remove the cassette guide R 4 by shifting it in the direction of arrow 7 Remove the cassette lock lever 5...

Page 84: ...Remove the back up roller see 3 3 16 2 Remove spacer bearing L R with a tip of screw driver Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exc...

Page 85: ...set in EEPROM on the main control board The parameter can be set by the key operation from the operator panel This printer has three kinds of maintenance modes and it is necessary to select one of the...

Page 86: ...enance Mode 4 1 2 System Maintenance Mode 4 1 3 Engine Maintenance Mode 4 1 4 EEPROM Initialization Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Part...

Page 87: ...e five functions as follows Hex dump Drum counter reset Menu reset Operator panel menu disable X adjust Y adjust Detailed descriptions of these functions are provided in Appendix D DIAGNOSTICS TEST Co...

Page 88: ...ng the Recover key down Function There are six functions as follows Page count display Loop test Page count printing enable disable EEPROM reset Rolling ASCII continues printing Detailed descriptions...

Page 89: ...ion is displayed on the LCD e Drum count display The total image drum rotation count as counted by the engine section is displayed on the LCD f Standard tray paper feeding quantity setting Sets the am...

Page 90: ...art position setting is for shipping Do not change its default value Detailed descriptions of these functions are provided in Appendix D DIAGNOSTICS TEST Copyright 1997 Okidata Division of OKI America...

Page 91: ...e corresponding are of the EEPROM is initialized for each event as shown in Table 4 1 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange B...

Page 92: ...stment LED Head Set the LED head drive time Image Drum Cartridge Reset the image drum counter refer to User s manual Main Control Board EEPROM data Upload Download Copyright 1997 Okidata Division of O...

Page 93: ...he parameter of drive time of EEPROM according to the luminous intensity marking on the LED head a Corresponding table of luminous intensity marking and drive time parameter Luminous intensity marking...

Page 94: ...thod for setting the parameter to 19 for a case where the previous parameter setting was 8 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Excha...

Page 95: ...n the DIALOG of the Maintenance Utility The contents of the old EEPROM is now copied into the memory of the PC 5 Replace the controller P C B with a new one while it displays the above DIALOG 6 After...

Page 96: ...ng Remarks Toner cartridge Type 5 About 2 000 sheets of paper have been printed LED head Consumables Image drum cartridge Type 5 About 20 000 sheets of paper have been printed See 1 4 14 Consumables C...

Page 97: ...necessary Use the handy cleaner service tool to clean inside the printer Note Do not touch the image drum LED lens array or LED head connector block 5 2 1 Cleaning of LED Lens Array 5 2 2 Cleaning Pag...

Page 98: ...cleaned with an LED head cleaner included in the replacement toner kit 1 Set the LED head cleaner to the LED lens array as shown in the figure then slide the cleaner back and forth horizontally Note G...

Page 99: ...ower line scrolls the message the message on the upper line remains fixed in place When the above messages appear on the LCD the user can verify that the printer has entered the cleaning mode and that...

Page 100: ...ok 2 Gather as much information about the situation as possible 3 Inspect the equipment under the conditions close to those in which the problem had occurred Copyright 1997 Okidata Division of OKI Ame...

Page 101: ...and routine replacement part image drum cartridge being replaced properly 3 Is the printing paper normal acceptable quality 4 Is the image drum cartridge being loaded properly Copyright 1997 Okidata...

Page 102: ...ot expose the image drum to direct sunlight 3 Keep hands off the fuser unit as it heats up during operation 4 Do not expose the image drum to light for longer than 5 minutes at room temperature Copyri...

Page 103: ...is displayed by the liquid crystal display LCD of the operator panel Take proper corrective action as directed by messages which are being displayed on the LCD Copyright 1997 Okidata Division of OKI A...

Page 104: ...d there be a problem with the printer carry out troubleshooting according to the following procedure flow Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Busines...

Page 105: ...es The status and problems which may be displayed by messages on the LCD are listed in Table 6 1 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner...

Page 106: ...en back on to restart If normal operation is not recovered by this restart procedure replace the main control board 5 Address Error Exception Store command 6 Bus Error Exception command fetch 7 Bus Er...

Page 107: ...n control board 30 An error was detected by resident RAM check Replace the main control board 40 An error was detected by EEPROM check Replace the EEPROM or main control board 50 An error was detected...

Page 109: ...ensor board 77 A toner sensor fault has occurred when the TOTAL DRUM COUNT is 30 or less Check the installing of image drum unit Replace the power supply sensor board 80 I F timeout occurred between t...

Page 110: ...3 Optional status error Turn the power off then back on again Repair or replace the defective front feeder paper sensor cable and 2 pin connector on the main control board or reconnect the connectors...

Page 112: ...the cover When the cover is closed recovery printing is performed and the error display is released If this error occurs frequently see Section 6 5 2 2 2 Jam errors tray TRAY1 TRAY2 FEEDER MANUAL Open...

Page 114: ...ter so that the host can detect the busy status of the printer Resend the data from the host to the printer Replace the interface cable The page buffer is overflowing because it received too much data...

Page 116: ...d during self test The current menu setting is being printed Ready ON Executed by command entry Ready flashing Executed by key operation Message displayed when the power is turned on When the power is...

Page 117: ...Ready LED on Executed by command entry Ready LED blinking Executed by key operation When the number of copies being printed is two or more the number of copies being printed is displayed This message...

Page 118: ...en the job cancellation is completed The data which remained unprinted in the buffer is deleted and the printer is initialized to user default settings The temporary DLLs macros and user pattern are d...

Page 119: ...rmal operation can be continued Replace the image drum cartridge After replacing the drum cartridge reset the drum counter refer to the Printer Handbook Unavailable printer language was designated by...

Page 120: ...power is turned on 1 2 Jam alarm Paper input jam Paper feed jam Paper exit jam 3 Paper size error 3 4 Fusing unit error 4 5 SSIO Synchronous Serial Input Output error I F timeout no response between...

Page 121: ...Page 81 Service Manual OKIPAGE10i Chapter 6 Troubleshooting Procedures...

Page 123: ...Page 82 Service Manual OKIPAGE10i Chapter 6 Troubleshooting Procedures...

Page 124: ......

Page 126: ...l OKIPAGE10i Chapter 6 Troubleshooting Procedures Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material...

Page 127: ...l OKIPAGE10i Chapter 6 Troubleshooting Procedures Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material...

Page 128: ...5 2 5 Synchronous serial I O error ERROR 74 or I F timeout between printer and optional tray ERROR 81 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Pa...

Page 129: ...l OKIPAGE10i Chapter 6 Troubleshooting Procedures Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material...

Page 130: ...density Figure 6 3 B 2 Blank paper is output Figure 6 3 C 3 Black vertical belts or stripes Figure 6 3 D 4 Cyclical defect Figure 6 3 E 5 Missing print 6 Poor fusing images are blurred or peels off w...

Page 131: ...Page 88 Service Manual OKIPAGE10i Chapter 6 Troubleshooting Procedures...

Page 132: ...Figure 6 5 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com...

Page 133: ...PAGE10i Chapter 6 Troubleshooting Procedures Figure 6 4 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this mat...

Page 134: ...l OKIPAGE10i Chapter 6 Troubleshooting Procedures Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material...

Page 135: ...l OKIPAGE10i Chapter 6 Troubleshooting Procedures Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material...

Page 136: ...3 56mm Replace the image drum cartridge Transfer roller 2 01 51 0mm Replace the transfer roller Heat roller 2 47 62 8mm Replace the fusing unit assy Back up roller 2 72 69 08mm Replace the back up rol...

Page 137: ...Page 93 Service Manual OKIPAGE10i Chapter 6 Troubleshooting Procedures Figure 6 4...

Page 138: ...Figure 6 5 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com...

Page 139: ...ing images are blurred or peels off when the printed characters and images on the paper are touched by hand Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Busin...

Page 140: ...Page 95 Service Manual OKIPAGE10i Chapter 6 Troubleshooting Procedures...

Page 141: ...Figure 6 5 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com...

Page 142: ...Manual OKIPAGE10i Chapter 7 Wiring Diagram Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http b...

Page 143: ...Page 97 Service Manual OKIPAGE10i Chapter 7 Wiring Diagram 1 Main Control Boar M5B PCB 2 Power Supply Sensor Board...

Page 144: ...FAN Connector Pin Assignment To fan motor Drum Motor Connector Pin Assignment To main drum motor Excitation sequence RM Connector Pin Assignment To registration motor...

Page 145: ...Excitation sequence Head1 Connector Pin Assignment To LED head Head2 Connector Pin Assignment To LED Head...

Page 146: ...PANEL Connector Pin Assignment To operator panel 2ND Tray Connector Pin Assignment To option feeder I F POWER Connector Pin Assignment To power supply sensor board...

Page 147: ...ply 19 C SG Ground 20 C SG Ground 21 C SG Ground 22 C SG Ground 23 C SG Ground 24 C SG Ground 25 C SG Ground 26 C SG Ground 27 C SG Ground 28 C SG Ground 29 C SG Ground 30 C SG Ground 31 I IPRIME N In...

Page 148: ...er motor ground 23 C 0VP Power motor ground 25 C 0VP Power motor ground OPTION Connector Pin Assignment To option RAM or PS board Pin No I O Signal Description 01 O A0 OR write enable 02 C 0V Logic gr...

Page 149: ...N I O select 1 48 O RSTXD0 N RS232C send data 49 O 8V RS232C line voltage 50 I RSTXD0 P RS232C receive data 51 C D16 Data bit 16 52 C D0 Data bit 0 53 C D17 Data bit 17 54 C D1 Data bit 1 55 C D18 Dat...

Page 150: ...S0 N DCAS0 91 O RD N RD N 92 O WR N WR N 93 I INT1 N Interrupt request 1 94 I INT2 N Interrupt request 2 95 O EEPRMCS1 P EEPROM select 96 O EEPRMCLK P EEPROM clock 97 C SSTXD P EEPROM data 98 I DRDY N...

Page 151: ...en Pins 3 and 4 18 6 Ohms Main dru m motor Between Pins 1 and 2 2 9 Ohms Between Pins 3 and 4 2 9 Ohms Fusing unit Between Pins 1 and 2 120V 3 Ohms 240V 10 Ohms Between Pins 3 and 4 at room temperatur...

Page 153: ...provided Normal Not provided 2 3 Short 5 V is supplied to Pin 18 of Centronics parallel I F connector T2 1 2 Short 5 V is not supplied to Pin 18 Centronics parallel I F connector Pin 18 is High Level...

Page 154: ...ice Manual OKIPAGE10i Chapter 8 Parts List Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bp...

Page 155: ...17 Plate Sensor inlet 4PP4083 6083P1 3 51010701 18 Plate Sensor outlet 4PA4083 6025G1 1 51010802 19 Sensor toner 4PP4083 6086G1 1 50405501 20 Strip anti static 4PB4083 6979P1 1 51010903 21 Heat Assy...

Page 156: ...1 1 50517201 44 Washer B 4PP4120 1209P1 1 50517001 45 Spacer Bearing R 1 40392801 46 Spacer Bearing R 1 40392801 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA...

Page 157: ...ice Manual OKIPAGE10i Chapter 8 Parts List Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bp...

Page 158: ...ODA Part No 1 Cover Upper 1PP4128 113P1 1 53070301 2 Cover IC card 2PP4128 1155P1 1 53069301 3 Cover Lid 1 40104801 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKID...

Page 159: ...ice Manual OKIPAGE10i Chapter 8 Parts List Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bp...

Page 160: ...0001 11 AC cord 120V 12 Plate Cassette sensor 51011501 13 Paper Cassette Assy 40473001 14 15 Plate Earth 51011601 16 Assy Face up stacker 50110301 17 Operator panel assy ODA 40104401 18 Cable Op panel...

Page 161: ...8 m max cable shall be shielded Note Cable is not provided Cable is not provided 3 Interface signal Pin No Signal name Abbreviation Signal direction Functions 1 Frame Ground FG Frame Ground 2 Transmit...

Page 162: ...ase where 3K Ohms x 15pF is connected to the terminal 6 Receive Margin 37 min at all reception rates 7 Communications Protocol a READY BUSY protocol b X ON X OFF protocol 8 Interface Parameter Setting...

Page 163: ......

Page 165: ...X05841A36AT made by Ougat or equivalent Cable side 36 pin plug Type 57 30360 made by Daiichi Denshi or equivalent Plug 552274 1 AMP 552073 1 AMP or equivalent 2 Cable Cable length 6 ft 1 8 m max A Shi...

Page 166: ...tibility mode Nibble mode ECP mode Data bit length 8 bits in the compatibility mode Input prime Valid Invalid Receive buffer 8K 20K 50K 100K 1M Bytes Control Handshaking control is performed in each m...

Page 167: ...e possible by pressing the ENTER key after selecting the display contents of the LCD of the operator panel by using the and keys Settings are retained even when the printer power is turned off By pres...

Page 168: ......

Page 170: ...ode The codes transmitted from the TD signals are comparatively checked with the data received from the RD signals If any error occurs the error message is displayed on the LCD Copyright 1997 Okidata...

Page 171: ...key to update each category The operation returns to the first category after updating the last category in a loop Press the Enter key to execute the function being displayed To exit from any of these...

Page 172: ...less than one page is possible by selecting the Auto Eject function on the menu The only way to exit from this mode is by turning the power off 2 Menu Reset All settings for Menu level 1 are reset to...

Page 174: ...p test is for testing the serial I F functions without connecting the printer to the host The data is sent and received by loop back in the loop test The loop test is performed even when another inter...

Page 175: ...updating the last category in a loop 6 System Maintenance Mode Menu System...

Page 177: ...ng start position 4 Drum Count Total Display Displays on the LCD the total number of drum revolutions of the unit counted at the engine block 5 Drum Count Display Displays on the LCD the total number...

Page 178: ...ine maintenance mode menu system Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata...

Page 179: ...ribes the field maintenance methods for Multi Purpose Feeder option of OKIPAGE 10i Series LED Page Printer Refer to the Printer Handbook for equipment handling and operation methods Copyright 1997 Oki...

Page 180: ...Purpose Feeder Maintenance 1 1 Functions 1 2 External View and Component Names Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for...

Page 181: ...eets for PPC label sheets PPC sheets Not guaranteed for OHP sheets with attachments on the edge or reverse side Cut sheet size Letter Executive A4 A5 B5 A6 Special size Width 87 to 216mm Length 148 to...

Page 182: ...OKIPAGE10i Chapter E Multi Purpose Feeder Maintenance Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this mater...

Page 183: ...ulti Purpose Feeder Maintenance 2 1 General Mechanism 2 2 Hopper Mechanism Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any...

Page 184: ...ose Feeder and this motion is transmitted to rotate roller A and B The envelope or paper is delivered from the separator into the printer Once delivered into the printer the envelope or paper is then...

Page 185: ...at a time After the envelope or paper is set in the Multi Purpose Feeder the pulse motor moves the envelope or paper and a single envelope or paper caught by the separator is fed into the printer Cop...

Page 186: ...bes the disassembly procedures and for reassembly procedures basically proceed with the disassembly procedures in the reverse order 3 1 Precautions Concerning Parts Replacement 3 2 Parts Layout 3 3 Pa...

Page 187: ...d service tools may be used 5 Disassembly must be carried out according to the prescribed procedures Parts may be damaged if such procedures are not followed 6 Small parts such as screws and collars c...

Page 188: ...rpose Feeder Maintenance This section describes the layout of the main components Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX f...

Page 189: ...ponents listed in the disassembly order diagram below Multi Purpose Feeder Link 3 3 1 Separator 3 3 2 OLEV 11 PCB 3 3 3 Pulse motor 3 3 4 Planet gear 3 3 5 Roller A 3 3 6 Copyright 1997 Okidata Divisi...

Page 190: ...link 3 while lifting the paper hold 2 2 Remove the paper hold 2 off the arm 4 3 Disengage the link 3 from the arm 4 and remove it Be careful not to deform the link and arm Copyright 1997 Okidata Divi...

Page 191: ...frame 2 with a screwdriver and remove the upper frame 2 4 Remove 2 screws 3 and take out the separator assembly 4 5 Disengage the separator 7 from the separator bracket 6 while lifting the paper hold...

Page 192: ...connector 1 3 Remove 2 screws 2 and remove the OLEV 11 PCB 3 When reinstalling the printed circuit board be careful to make sure that the sensor plate is being set correctly Copyright 1997 Okidata Div...

Page 193: ...per frame see 3 3 2 steps 1 through 3 2 Remove the OLEV 11 PCB see 3 3 3 3 Remove 2 screws 1 and remove the pulse motor 2 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the...

Page 194: ...3 3 2 steps 1 through 3 2 Remove the OLEV 11 PCB see 3 3 3 3 Remove 2 screws 1 and remove the motor bracket assembly 2 and planet gear 3 Copyright 1997 Okidata Division of OKI America Inc All rights r...

Page 195: ...see 3 3 2 steps 1 through 3 2 Remove the separator assembly see 3 3 2 3 Remove the OLEV 11 PCB see 3 3 3 4 Remove the motor bracket see 3 3 5 5 Remove the gear 1 6 Shift the roller A 2 to the right li...

Page 196: ...Precautions Prior to the Troubleshooting 4 2 Preparations for the Troubleshooting 4 3 Troubleshooting Method Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Bus...

Page 197: ...ter Handbook 2 Obtain detailed information concerning the problem from the user 3 Go through checking in the conditions similar to that in which the problem occurred Copyright 1997 Okidata Division of...

Page 198: ...displayed on the LCD Liquid Crystal Display on the operator panel Go through the appropriate troubleshooting procedures according to the messages displayed on the LCD Copyright 1997 Okidata Division...

Page 199: ...ntenance When a problem occurs go through the troubleshooting according to the following procedure Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partn...

Page 200: ...Page 134 Service Manual OKIPAGE10i Chapter E Multi Purpose Feeder Maintenance The listing of the statuses and problems displayed in the form of messages on the LCD is provided in Table 4 1...

Page 202: ...ulti Purpose Feeder Maintenance 5 1 Interconnection Diagram 5 2 PCB Layout Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any...

Page 203: ...OKIPAGE10i Chapter E Multi Purpose Feeder Maintenance Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this mater...

Page 204: ...OKIPAGE10i Chapter E Multi Purpose Feeder Maintenance Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this mater...

Page 205: ...Roller B 3PB4083 5524P1 1 3 Planet gear 4PP4083 5520P1 1 4 Link 3PP4083 5540P1 1 5 Separator 4PP4083 5544G1 1 6 Pulse motor 4PB4083 6075P1 1 same as printer unit 7 OLEV 11 PCB 4YA4121 1014G1 1 1 8 Con...

Page 206: ...Partner Exchange BPX for any updates to this material http bpx okidata com...

Page 207: ...s the field maintenance methods for High Capacity Second Paper Feeder option of OKIPAGE 10i Series LED Page Printer Refer to the Printer Handbook for equipment handling and operation methods Copyright...

Page 208: ...acity Second Paper Feeder M M 1 1 Functions 1 2 External View and Component Names Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX f...

Page 209: ...r that can be used Paper Type Standard paper Xerox 4200 20 lb Special paper OHP sheets for PPC Label sheets PPC sheets use of envelopes or thick paper is not possible Cut sheet size A4 A5 B5 Letter Ex...

Page 210: ...PAGE10i Chapter F High Capacity Second Paper Feeder M M Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this mat...

Page 211: ...h Capacity Second Paper Feeder M M 2 1 General Mechanism 2 2 Hopper Mechanism Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for a...

Page 212: ...on is transmitted to rotate the one way clutch of the hopping frame assembly The paper is delivered from the hopper into the printer through the turning of the hopping roller and feed roller Once deli...

Page 213: ...PAGE10i Chapter F High Capacity Second Paper Feeder M M Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this mat...

Page 214: ...is section describes the disassembly procedures and for reassembly procedures basically proceed with the disassembly procedures in the reverse order 3 1 Precautions Concerning Parts Replacement 3 2 Pa...

Page 215: ...nly specified service tools may be used 5 Disassembly must be carried out according to the prescribed procedures Parts may be damaged if such procedures are not followed 6 Small parts such as screws a...

Page 216: ...ity Second Paper Feeder M M This section describes the layout of the main components Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BP...

Page 217: ...or the components listed in the disassembly order diagram below Stepping motor hopping 3 3 1 TSQN 2 PCB 3 3 2 Hopping roller shaft assy and One way clutch gear 3 3 3 Copyright 1997 Okidata Division of...

Page 218: ...g frame assy 6 4 Remove the front cover assy 4 off the guide boss on the guide L 2nd assy 7 by bending the guide L 2nd assy 7 in the direction of arrow shown in the magnified view below 5 Pull the she...

Page 219: ...and pull out the hinge stand 20 9 Remove three remaining screws 21 which are keeping the motor on the motor bracket 22 and remove the connector off the Stepping Motor 23 10 Remove two screws 24 on th...

Page 220: ...connector 25 from the TQSB 2 PCB 26 3 Remove the screw 27 and remove the TQSB 2 PCB 26 Note Refer to Detail A in the previous section of this chapter see 3 3 1 Copyright 1997 Okidata Division of OKI A...

Page 221: ...the ground plate 6 Remove the gear 3 and remove the metal bush 5 and hopping roller shaft assy 4 3 Remove the E ring 11 and remove the one way clutch gear 12 on the right side of the feed roller 10 N...

Page 222: ...Prior to the Troubleshooting 4 2 Preparations for the Troubleshooting 4 3 Troubleshooting Method 4 3 1 LCD Status Message List Copyright 1997 Okidata Division of OKI America Inc All rights reserved S...

Page 223: ...inter Handbook 2 Obtain detailed information concerning the problem from the user 3 Go through checking in the conditions similar to that in which the problem occurred Copyright 1997 Okidata Division...

Page 224: ...is displayed on the LCD Liquid Crystal Display on the Operator panel Go through the appropriate troubleshooting procedures according to the messages displayed on the LCD Copyright 1997 Okidata Divisio...

Page 225: ...Feeder M M When a problem occurs go through the troubleshooting according to the following procedure Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Par...

Page 226: ...the printer Check the paper in the printer Carry out the recovery printing by opening and closing the cover and turn the error display off Paper size error Notifies of incorrect size paper feeding fro...

Page 228: ...h Capacity Second Paper Feeder M M 5 1 Interconnection Diagram 5 2 PCB Layout Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for a...

Page 229: ...PAGE10i Chapter F High Capacity Second Paper Feeder M M Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this mat...

Page 230: ...0i Chapter F High Capacity Second Paper Feeder M M TQSB 2 PCB Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to th...

Page 231: ...acity Second Paper Feeder M M High Capacity Second Paper Feeder 2nd Tray Assembly Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX f...

Page 232: ...ssy 3PA4122 1367G1 1 2 One way clutch gear 4PB4122 1382P1 1 3 Stepping motor 3PB4122 1399P1 1 4 TQSB 2 PCB 4YA4046 1651G2 1 5 Cassette assy 2nd tray 1PA4122 1362G4 1 Copyright 1997 Okidata Division of...

Page 233: ...Page 163 Service Manual OKIPAGE10i Chapter F High Capacity Second Paper Feeder M M...

Page 234: ......

Page 235: ...1PA4122 1366G001 1 3 6 10 Bush metal ADF 4PP3522 3568P001 1 3 5 11 Gear z70 4PP4122 1207P001 1 3 5 12 Lever sensor p 3PP4122 1331P001 1 3 5 13 Feed roller assembly 3PA4122 1393G001 1 3 5 14 Cable con...

Page 236: ...QSB 2 PCB 4YA4046 1651G002 1 3 6 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata...

Page 237: ...Polarity 1 Power feeder3 2 Power feeder3 3 Send Receive 4 Receive Send 5 Receive Send 6 Send Receive 7 Power feeder2 Power feeder2 8 Power feeder2 Power feeder2 4 Appearance 5 Physical dimensions a Tr...

Page 238: ...nts Furthermore it provides multiple connections for one client Item Factory default Setup range Description Number of clients connected 1 to 4 clients 1 to 4 clients Indicates the number of clients w...

Page 239: ...f four clients Expiration of idle time 90 sec 1 to 3000 sec Indicates the time when the idle time of the connect clients expires d Telnet Telnet is an application to reference and change the menu of t...

Page 240: ...ation to process the print data The R printer of this system supports multiple print serves Furthermore it provides one connection for one printer server it does not allow multiple connections for one...

Page 241: ...eved only by starting the file server Number of connected queues 1 to 64 queues Indicates the number of queues which can be connected simultaneously Each queue is connected after having been registere...

Page 242: ...vides special processing which is beyond the scope of normal menu operation Item Description Initial recognition Executes the processing of finding out the printer by the setup utility when the printe...

Page 243: ...IP address IP subnet mask Default gateway Netware Netware valid invalid Netware valid invalid Netware mode X R Printer Q server Network address X X Q server print server name X Q server connection fil...

Page 244: ...ars in the lower part of LCD 5 And then when pressing and button the detailed SUB STATUS CODE from STATUS 1 to STATUS 18 will be indicated in numeric figure Address each of them by referring to Append...

Page 245: ...ppendix for details of SUB STATUS CODE NIC driver Status code Sub status Error type Contents Handling 01 01 06 Significant problem Program error there is possibility of program malfunction or RAM brea...

Page 246: ...lity of program malfunction or RAM breakage Update of Network Program or replacement of printer main PCB TCP Status code Sub status Error type Contents Handling 06 01 25 Significant problem Program er...

Page 247: ...e of Network Program or replacement of printer main PCB FTP Status code Sub status Error type Contents Handling 13 01 0E Significant problem Program error there is possibility of program malfunction o...

Page 248: ...ommon driver Status code Sub status Error type Contents Handling 18 01 2A Significant problem Program error there is possibility of program malfunction or RAM breakage Update of Network Program or rep...

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