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7

5.

ADJUSTMENTS AND CHECKS BEFORE USE

5-1.

Checking the  model number of the main body

Check if the machine has the parts which match the nominal diameter of 
the screws to be loaded. Check the model number of the rail, escaper, 
stopper assembly, escaper guide-right, 
and passing plate by referring to the following table.

Before delivery, each section of the machine is checked and adjusted 
with panhead screws matching the nominal diameters of the model 
ordered. Operate the machine with the screws loaded to check that the 
pick up is smooth. If the height or or shape of the screw head is different 
or if the operation is regarded as abnormal, each section must be 
readjusted.
If this is the case, make the following checks and adjustments:

Identification stamp

This photo shows removal of the bit guide.

Stopper assembly

Escaper

Escaper guide-right

If the rail, escaper, stopper assembly, escaper guide-right and passing plate are replaced, screws with a different nominal 

diameter can be accepted. After these parts are replaced, fine adjusting is required. 

The respective adjusting procedures will be described elsewhere. Please read these procedures.

The rail identification 
seal can be located 
after removing the front 
cover.

 ○ Check the screw load amount

 

   

 ○ Check and adjust the passing plate 
 ○ Check and adjust the holding plate 

 

      

 ○ Check and adjust the timer 

 

○ Check and adjust the brush

 

 ○ Check and adjust the rail vibration 
 ○ Check and adjust the front and rear sides of the rail

P a s s i n g   p l a t e 

identification seal

㻾㼑㼒㼑㼞㼑㼚㼏㼑㻌㼠㼍㼎㼘㼑㻌㼛㼒㻌㼠㼔㼑㻌㼟㼜㼑㼏㼕㼒㼕㼑㼐㻌㼟㼏㼞㼑㼣㼟

㻿㼏㼞㼑㼣
㼒㼑㼑㼐㼑㼞

㼟㼑㼞㼕㼑㼟

㻿㼏㼞㼑㼣
㼒㼑㼑㼐㼑㼞

㼙㼛㼐㼑㼘

㻿㼏㼞㼑㼣

㼟㼕㼦㼑

㻱㼤㼏㼔㼍㼚㼓㼑㻌㼗㼕㼠

㻺㼛㻚

㻾㼍㼕㼘㻌㼙㼛㼐㼑㼘

㻺㼛㻚

㻱㼟㼏㼍㼜㼑㼞

㼙㼛㼐㼑㼘㻌㻺㼛㻚

㻿㼠㼛㼜㼜㼑㼞

㼍㼟㼟㼑㼙㼎㼘㼥

㼙㼛㼐㼑㼘㻌㻺㼛㻚

㻱㼟㼏㼍㼜㼑㼞

㻌㼓㼡㼕㼐㼑㻙㼞㼕㼓㼔㼠

㼙㼛㼐㼑㼘㻌㻺㼛㻚

㻼㼍㼟㼟㼕㼚㼓

㼜㼘㼍㼠㼑

㼙㼛㼐㼑㼘㻌㻺㼛㻚

㻿㼏㼞㼑㼣

㼟㼕㼦㼑

㻿㼏㼞㼑㼣㻌㼟㼔㼍㼒㼠

diameter(

φ

㻿㼏㼞㼑㼣

㼔㼑㼍㼐

㼐㼕㼍㼙㼑㼠㼑㼞

φ

㼃㼍㼟㼔㼑㼞

㼐㼕㼍㼙㼑㼠㼑㼞

φ

㻿㼏㼞㼑㼣

㼔㼑㼍㼐

㼠㼔㼕㼏㼗㼚㼑㼟㼟

(mm)

㻿㼏㼞㼑㼣

㼟㼔㼍㼒㼠

㼘㼑㼚㼓㼠㼔

(mm)

㻿㼑㼙㼟

㻰㼛㼡㼎㼘㼑

㼟㼑㼙㼟

㼃㼍㼟㼔㼑㼞

㼔㼑㼍㼐

㻻㻹㻙㻞㻢㻹㻞㻜

φ

㻞㻚㻜

㻻㻹㻹㻞㻜㻿㻱㼀

㻻㻹㻹㻞㻜

㻿㻵㻱㻞㻜

㻿㻵㻱㻿㻞㻜

㻿㻵㻱㻹㻞㻜

φ

㻞㻚㻜

1.9~2.1

2.4~6

2.4~10

0.35~6

2.6~25

㻻㻹㻙㻞㻢㻹㻞㻟

φ

㻞㻚㻟

㻻㻹㻹㻞㻟㻿㻱㼀

㻻㻹㻹㻞㻟

㻿㻵㻱㻞㻟

㻿㻵㻱㻿㻞㻟

㻿㻵㻱㻹㻞㻟

φ

㻞㻚㻟

2.2~2.4

2.7~6

2.7~10

0.35~6

2.9~25

㻻㻹㻙㻞㻢㻹㻞㻢

φ

㻞㻚㻢

㻻㻹㻹㻞㻢㻿㻱㼀

㻻㻹㻹㻞㻢

㻿㻵㻱㻞㻢

㻿㻵㻱㻿㻞㻢

㻿㻵㻱㻹㻞㻢

φ

㻞㻚㻢

2.5~2.7

3.0~6

3.0~10

0.35~6

3.2~25

㻻㻹㻙㻞㻢㻹㻟㻜

φ

㻟㻚㻜

㻻㻹㻹㻟㻜㻿㻱㼀

㻻㻹㻹㻟㻜

㻿㻵㻱㻟㻜

㻿㻵㻱㻿㻟㻜

㻿㻵㻱㻹㻟㻜

φ

㻟㻚㻜

2.9~3.2

3.5~6

3.5~11

0.35~6

3.6~25

㻻㻹㻙㻞㻢㻹㻟㻡

φ

㻟㻚㻡

㻻㻹㻹㻟㻡㻿㻱㼀

㻻㻹㻹㻟㻡

㻿㻵㻱㻟㻡

㻿㻵㻱㻿㻟㻡

㻿㻵㻱㻹㻟㻡

φ

㻟㻚㻡

3.4~3.7

4.0~8

4.0~11

0.35~6.5 4.1~25

㻻㻹㻙㻞㻢㻹㻠㻜

φ

㻠㻚㻜

㻻㻹㻹㻠㻜㻿㻱㼀

㻻㻹㻹㻠㻜

㻿㻵㻱㻠㻜

㻿㻵㻱㻿㻠㻜

㻿㻵㻱㻹㻠㻜

φ

㻠㻚㻜

3.8~4.2

4.5~8

4.5~12

0.35~6.5 4.6~25

㻻㻹㻙㻞㻢㻹㻡㻜

φ

㻡㻚㻜

㻻㻹㻹㻡㻜㻿㻱㼀

㻻㻹㻹㻡㻜

㻿㻵㻱㻡㻜

㻿㻵㻱㻿㻡㻜

㻿㻵㻱㻹㻡㻜

㻻㻹㻡㻜

φ

㻡㻚㻜

4.8~5.2

5.5~10

5.5~12

0.35~7

5.6~25

㻻㻹㻙㻞㻢㻹㻢㻜

φ

㻢㻚㻜

㻻㻹㻹㻢㻜㻿㻱㼀

㻻㻹㻹㻢㻜

㻿㻵㻱㻢㻜

㻿㻵㻱㻿㻢㻜

㻿㻵㻱㻹㻢㻜

㻻㻹㻢㻜

φ

㻢㻚㻜

5.8~6.2

6.5~11

6.5~12

0.35~7.5 6.6~25

㻌㻌㻌㻌㻌

 

㻻㻹㻙㻞㻢㻹

㻻㻹㻞㻜㻙㻟㻜

㻻㻹㻟㻡㻙㻠㻜

㻿㼔㼍㼜㼑㻌㼛㼒㻌㼟㼏㼞㼑㼣㻌㼔㼑㼍㼐

㻼㼍㼚㻌㼔㼑㼍㼐

㼎㼕㼚㼐

㻲㼘㼍㼠㻌㼔㼑㼍㼐

㼔㼑㼤㼍㼓㼛㼚

㼒㼘㼍㼚㼓㼑

㼎㼛㼘㼠

Summary of Contents for OM-26M

Page 1: ...w Feeder www ohtake root co jp HP www ohtake root co jp ATTENTION www ohtake root co jp is the only web site associated with our company We do not have any branches in China Operation Manual Read thes...

Page 2: ...ating the machine Instruction Manual 1 copy AC Adapter 1 unit Hexagonal Wrench 1 piece Screwdriver 1 piece Ground Wire 1 piece OVERVIEW OF THIS MACHINE Thank you very much for selecting our Automatic...

Page 3: ...f personal injury or damage to property if the instructions are not followed Symbols indicating type of danger and preventative measures This indicates to stop operations Unplug power supply from wall...

Page 4: ...of fire or explosion Stop operating the machine and unplug the AC adapter from the wall outlet when you detect overheating smoke a pungent odor or any other unusual condition as there may be a risk o...

Page 5: ...ck Do not install this machine in an unstable location otherwise it may fall causing damage or injury When moving the machine always disconnect the AC adapter from the wall outlet or it may result in...

Page 6: ...Sensor bracket Escaper assembly fixing bolts 1 left 1 right Holding plate adjusting bolt Holding plate fixing bolt Escaper guide right Holding plate Light emitting sensor Light receiving sensor Bit g...

Page 7: ...C 3 3 4 4 5 5 6 6 A B C D Passing plate Brush Scraper left Scraper right Rail assembly Rear cover Scooping hopper DC jack Signal line out Timer adjusting knob Amplitude adjusting knob Frequency adjus...

Page 8: ...ssembly Escaper Escaper guide right If the rail escaper stopper assembly escaper guide right and passing plate are replaced screws with a different nominal diameter can be accepted After these parts a...

Page 9: ...es and screws are scooped onto the rail The rail vibrates to deliver screws towards the end of the rail then the escaper rotates to deliver screws to the pick up spot When the screws come to the stopp...

Page 10: ...the screw is not picked up After the screw is picked up the machine starts operating again This time lapse can be varied by adjusting the timer When no screw is found at the pick up site after a cert...

Page 11: ...ent is necessary loosen the brush height adjusting bolt to adjust the brush height If the plastic portion at the front of the brush comes into contact with the passing plate loosen the brush assembly...

Page 12: ...st hole at the top in the back of the machine using the accompanying screwdriver Find the frequency at which the rail vibrates the most Turn the amplitude adjusting knob second hole from the top and f...

Page 13: ...l assembly either backward or forward After making an adjustment be sure to tighten the rail fixing bolt When the rail comes in contact with the escaper the escaper disk doesn t rotate properly When t...

Page 14: ...n the adjusting screw is turned counterclockwise the plate moves up Turn OFF the power switch before starting replacement and adjustment Up Down Passing plate Passing plate attaching bolt Loaded screw...

Page 15: ...he screws may be caught easily If any adjustment is required loosen the scraper attaching screw and move the scraper plate up or down After such adjustments if deformation on the plate has occurred so...

Page 16: ...does not contact the screw heads Use the screwdriver and Allen wrench that come with this machine Remember to tighten the bolts and screws after adjustment After adjustment check that the pick up of s...

Page 17: ...fully Before replacing any parts be sure to remove all the screws from the hopper MAINTENANCE A dirty rail groove may interfere with the screw transport speed Clean the dirty rail with a soft clean cl...

Page 18: ...passing plate escaper and rail assembly that correspond to the diameter of the screws to be used Remove the bit guide assembly Remove the bottom front cover Loosen the escaper assembly screws and pul...

Page 19: ...ON the power switch when adjustments are necessary Before replacing remove all the screws from the hopper the rail and the escaper Remove the escaper guide right Remove the escaper When using screws...

Page 20: ...ttach the escaper guide right escaper and stopper assembly that corresponds with the screw s nominal diameter First attach the stopper assembly It should be the position as pictured on the right 3 scr...

Page 21: ...sition Turn the power switch ON while covering the sensor light axis with a small piece of paper When the power is ON the screw sensor LED lights up and the escaper rotates around to the starting poin...

Page 22: ...ght and tighten the screw After adjustment turn the power switch ON in order to make a reference point run and check that an escaper notch and the rail groove align After remove the paper blocking the...

Page 23: ...sensor bracket attaching bolts and do the following Pull the sensor bracket down and check if the voltage is over 4V and if the sensor light is ON At this time the escaper is stopped Next while checki...

Page 24: ...rn ON and OFF the power switch in order to set the brush bristles facing to the left and detach the brush assembly The brush assembly can be disassembled as shown in the figure on the right For assemb...

Page 25: ...the driving pulley then the magnetic pulley For assembly reverse the disassembling procedure After assembly check that the screws are scooped normally CAUTION The driving belt has very strong tension...

Page 26: ...e it Remove the driving belt from the pulley by using a screwdriver to pry it off CAUTION The driving belt has strong tension Take care not to pinch your fingers Lift and remove diagonally backward Re...

Page 27: ...the clip and remove the connector from the board For reassembly reverse the disassembling procedure When attaching the driving pulley one holding screw should be put in the straight side of the D cut...

Page 28: ...onsumable part When the stopper is worn off or damaged in shape replacement is necessary to ensure proper machine operations When stopper is being replaced the escaper guide does not need to be remove...

Page 29: ...ne from the outlet hole Remove the bottom front cover from the main body Remove the LED connector Remove the outside cover screws lift the main body cover up and diagonally backwards to remove it Pull...

Page 30: ...A External supply voltage 5 24VDC Max 27VDC note Please keep the length of output signal wire less than 3m The purple wire functions as signal output high Collector end with the gray wire as common Em...

Page 31: ...ctor at the top of the board Put the signal line out through the line out hole in the cover at the rear Function Screw empty signal high ON Incoming current shall be limited to less than 100mA CAUTION...

Page 32: ...e cause of the overload is not removed during the reverse rotation the driving motor repeats the sequence of reverse rotation normal rotation reverse rotation normal rotation to shut off the power to...

Page 33: ...Adjust the timer setting knob Reduce the quantity of screws in the scooping hopper to a proper load level Remove the foreign object Consult our service section Model number UI315 15 Screws do not flow...

Page 34: ...passing plate If a proper amount of screws are loaded into the scooping hopper the status may be improved Remove the abnormal screw and check and adjust the passing plate Remove the screw in the abnor...

Page 35: ...the head of the loaded screw is low Screws with a spring washer having one increment smaller than the specified nominal rail size were loaded The rail is oily or dirty The rail does not vibrate A scr...

Page 36: ...sferred smoothly from the rail to the escaper Adjust the position of the holding plate Adjust the distance between the end of the rail and the escaper The machine stops its operation suddenly The over...

Page 37: ...te The sensor does not detect a screw Readjust the voltage of the sensor A screw has fallen into the machine Take the cover off and remove the screw The noise of the machine has increased Adjustments...

Page 38: ...replacement is recommended Adjustment on front screw sensors The escaper rotates in the wrong direction When the escaper is operating some alien object is preventing the escaper from rotating smoothl...

Page 39: ...per guide right and passing plate are available separately for replacement The design performance and specifications are subject to change for the sake of improvement without prior notice Input AC V H...

Page 40: ...diameter m 1 9 2 1 2 4 6 2 4 10 0 3 2 2 2 4 2 7 6 2 7 10 0 3 2 5 2 7 3 0 6 3 0 10 0 3 2 9 3 2 3 5 6 3 5 11 0 3 3 4 3 7 4 0 8 4 0 11 0 35 3 8 4 2 4 5 8 4 5 12 0 35 4 8 5 2 5 5 10 5 5 12 0 3 5 8 6 2 6 5...

Page 41: ...40 Unit mm EXTERNAL DIMENSIONS Height to top of e scaper 100 DC jack...

Page 42: ...the purchaser shall pay for parts and labor regardless of the terms of warranty Failure due to improper handling Failure due to product modification or improper processing Failure due to causes beyon...

Page 43: ...42...

Page 44: ...ion in whole or in part of this manual without permission is strictly prohibited by copyright law Copyright OHTAKE ROOT KOGYO CO LTD 27 021 0902 Tel 0191 24 3144 Fax 0191 24 3145 27 Kangasaki Hagisyou...

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