background image

1

D

escription of the measuring principle

M

easuring principle

E

xtremely short microwave pulses with low emitted power are

transmitted by the antenna system to the measured product

,

re

-

ected by the product surface and received back by the antenna

system

.

R

adar waves travel at the speed of light

.

T

he time from

emission to reception of the signals is proportional to the level in

the vessel

.

A

special time stretching procedure ensures reliable

and precise measurement of the extremely short transmission

periods

.

T

he latest microprocessor technology and the proven software

ECHOFOX

select the level echo from among a large number of

false echoes and measure it precisely

.

B

y simply entering the vessel dimensions

,

a level

-

proportional

signal is generated out of the distance

.

F

illing the vessel is not

necessary for the adjustment

.

W

ide application range

VEGAPULS

67

and

68

radar sensors are particularly suitable for

level measurement of bulk solids

.

T

he mechanical construction

as well as the electronics were optimized for this application

.

T

hrough the special horn and parabolic antennas and the im

-

proved dynamic range of the receiver

,

levels in measuringranges

up to

70

m

(

230

ft

)

can be measured

.

A

reliable measurement is

possible with dielectric values from

1

.

6

.

V

ersions for real

-

world applications

A

daptable sensors are required for the widely varying product

characteristics and mounting situations

.

T

hat is why

VEGAPULS

67

and

68

radar sensors are available with

ange

ttings

,

mount

-

ing strap as well as swivelling holder

.

A

n integratedconnectionfor

air rinsing is also available with

VEGAPULS

68

.

A

n optional tem

-

perature adapter extends the application range to product tem

-

peratures up to

200

°

C

(

392

°

F

).

M

ounting is very easy and re

-

quires no additional work on the measurement loop

.

I

ndependent of product characteristics

F

luctuations in product composition or even complete product

changes do not in

uence the measuring result

.

A

fresh adjust

-

ment is not necessary

.

D

evice selection

VEGAPULS

67

and

68

radar sensors are available with di

erent

horn and parabolic antennas

.

T

his yields a variety of instrument

-

speci

c beam angles and measurement characteristics

.

S

elec

-

tion of a suitable antenna depends on the respective application

.

F

or detailed selection you can use the tools

"

F

inder

"

and

"

C

on

-

gurator

"

on our website or contact our respective agency

.

1

.

1

A

pplication examples

P

lastic granules

F

ig

.

1

:

L

evel measurement in a plastic granules silo with

VEGAPULS

67

P

lastic granules and powder are often stored in high

,

narrow silos

which are

lled pneumatically

.

T

ypical conditions are

lling noise

,

material cones and poor re

ective properties

.

T

he high sensitivity of the

VEGAPULS

67

sensor provides su

-

cient power reserves for a reliable level measurement even with

widely varying product surface geometries

.

C

linker silo

F

ig

.

2

:

L

evel measurement in a clinker silo with

VEGAPULS

68

C

linker is an additive for concrete and is stored in large silos or

bunkers

.

I

ts abrasive properties as well as extreme dust gener

-

ation during

lling place heavy demands on the level measure

-

ment

.

T

he

VEGAPULS

68

sensor is the optimum solution for level

measurement

.

I

ts parabolic antenna powerfully focuses the mi

-

crowaves

,

generating a strong useful signal

.

I

nterference from

struts or installations is excluded

.

D

escription of the measuring principle

4

R

adar

L

evel measurement of bulk solids

31488

-

EN

-

070320

Summary of Contents for VEGAPULS 67

Page 1: ...Level measurement of bulk solids Radar VEGAPULS 67 VEGAPULS 68 Product Information...

Page 2: ...prerequisites 11 4 2 Voltage supply 11 4 3 Connection cable 11 4 4 Connection of the cable screen and grounding 11 4 5 Wiring plan 12 5 Operation 5 1 Overview 13 5 2 Adjustment with the indicating and...

Page 3: ...comes with every instrument In hazardous areas you should take note of the appropriate regulations conformity and type approval certi cates of the sensors and power supply units The sensors must only...

Page 4: ...68 An optional tem perature adapter extends the application range to product tem peratures up to 200 C 392 F Mounting is very easy and re quires no additional work on the measurement loop Independent...

Page 5: ...ess temperature 40 80 C 40 392 F 40 200 C 40 176 F Process pressure 1 3 bar 100 300 kPa 14 5 43 51 psi 1 6 bar 100 600 kPa 14 5 87 02 psi Signal output 4 20 mA HART in two wire four wire Pro bus PA Fo...

Page 6: ...er Electronics 4 20 mA HART 4 20 mA HART four wire Pro bus PA Foundation Field bus Process tting Thread Flange Flange with swivel ling holder Sensors Plastic horn anten na Stainless steel horn antenna...

Page 7: ...ge operating range max measuring distance and reference plane 1 full 2 empty max measuring distance 3 Measuring range 4 Reference plane Installation position Mount the sensor 200 mm 7 874 in away from...

Page 8: ...se re ections from a vessel socket to a minimum the socket should be as short as possible The socket end should be rounded Fig 9 Recommended socket mounting If the medium has good re ective properties...

Page 9: ...unted at a large distance from the separating wall The optimal mounting position is the outer wall of the silo with the sensor directed towards the empty ing aperture in the silo center Fig 12 Install...

Page 10: ...Fig 14 Radar sensors on traverse crane Mounting instructions 10 Radar Level measurement of bulk solids 31488 EN 070320...

Page 11: ...tion Fieldbus Power supply via the H1 Fieldbus cable 4 3 Connection cable General The sensors are connected with standard cable without screen Anoutercablediameterof5 9mmensurestheseale ectofthe cable...

Page 12: ...ber housing two wire I2C 1 1 2 Fig 17 Connection HART two wire Pro bus PA Foundation Fieldbus 1 Voltage supply and signal output Double chamber housing 4 20 mA HART four wire 4 20 mA PE L N L1 N GND 1...

Page 13: ...ment keys Key functions l OK key move to the menu overview con rm selected menu Edit parameter Save value l key to select menu change list entry Select editing position l key Change value of a paramet...

Page 14: ...the signal cable 4 20 mA HART four wire 2 3 1 4 5 Power supply VEGACONNECT 3 PACTware TM Fig 22 Connecting the PC to the signal cable 1 RS232 connection 2 Sensor 3 HART adapter cable for VEGACONNECT...

Page 15: ...Seal ring between housing and housing cover NBR stainless steel housing silicone Alu plastic housing Inspection window in housing cover for PLICSCOM Polycarbonate UL 746 C listed Ground terminal 316T...

Page 16: ...e 0 999 s adjustable Input variable VEGAPULS 67 Parameter distance between process tting and product surface Min distance from antenna end 50 mm 2 in 3 Measuring range up to 15 m 49 213 ft Input varia...

Page 17: ...25 Accuracy VEGAPULS 68 with horn antenna in mm measuring range in m 3 280 ft 229 7 ft 1 180 in 0 590 in 0 590 in 1 180 in Fig 26 Accuracy VEGAPULS 68 with horn antenna in Inch measuring range in ft 2...

Page 18: ...00 kPa 14 5 87 psi with swivelling holder 1 1 bar 100 100 kPa 14 5 14 5 psi not sealing Process temperature measured on the process tting depending on the seal of the antenna system FKM Viton 40 130 C...

Page 19: ...ng and adjustment module10 Non Ex instrument 20 36 V DC EEx ia instrument 20 30 V DC EExd ia instrument 20 36 V DC Permissible residual ripple 100 Hz Uss 1 V 100 Hz 10 kHz Uss 10 mV Load see diagram 1...

Page 20: ...DEFG XP IS CL I II III DIV1 GP ABCDEFG CE conformity EMC 89 336 EWG Emission EN 61326 1997 class A susceptibility EN 61326 1997 A1 1998 R TTE directive R TTE directive I ETS 300 440 Expert Opinion No...

Page 21: ...th mounting strap 170 mm or 300 mm long VEGAPULS 67 version with compression ange 21mm 53 64 107mm 4 7 32 115mm 4 17 32 156mm 6 9 64 200mm 7 7 8 75mm 2 61 64 10 5mm 13 32 19mm 3 4 126mm 4 61 64 Fig 32...

Page 22: ...4 25 4 241 3 8x 22 4 y 48 120 75 216 95 430 95 430 48 120 x y 75 216 95 430 95 430 D inch b k d DN 50 PN 40 DN 40 PN 40 150 18 110 4x 18 40 100 DN 40PN 40 DN 80 PN 40 DN 100 PN 16 DN 150 PN 16 2 150...

Page 23: ...64 7 3 32 9 29 64 25 32 25 32 55 64 15 16 3 4 15 16 15 16 6 1 2 4x 45 64 4 21 64 45 64 5 29 32 7 7 8 8 21 32 11 7 32 7 1 2 7 1 2 9 1 2 6 6 9 11 1 d 244mm 9 39 64 Fig 38 VEGAPULS 68 parabolic antenna...

Page 24: ...III Div 1 IS Cl I III Div 1 Gr C G XP KX CSA Cl I Div2 NI Cl II III Div1 DIP KF CSA Cl I III Div 1 IS KG CSA Cl I III Div1 IS Cl I III Div1 Gr C G XP Version Material B with horn antenna 40 mm 316L C...

Page 25: ...Radar Level measurement of bulk solids 25 31488 EN 070320...

Page 26: ...26 Radar Level measurement of bulk solids 31488 EN 070320...

Page 27: ...Radar Level measurement of bulk solids 27 31488 EN 070320...

Page 28: ...0 0 Fax 49 7836 50 201 E Mail info de vega com www vega com You can nd at www vega com downloads of the following l operating instructions manuals l menu schematics l software l certi cates l approval...

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