Ohlins FKR 118 Mounting Instructions Download Page 8

Öhlins Racing AB

Box 722

S-194 27 Upplands Väsby, Sweden

Phone +46 8 590 025 00 

fax +46 8 590 025 80 

© Öhlins Racing AB. All rights 

reserved. Any reprinting or 

unauthorized use without the written 

permission of Öhlins Racing AB 

is prohibited. 

Öhlins products are subject to 

continuous improvement and 

development, therefore, although 

these instructions include the most 

up-to-date information available at 

the time of printing, minor updates 

may occur. 

To find the latest information 

contact an Öhlins distributor. 

Please contact Öhlins if you have 

any questions regarding the 

contents in this document.

Part no. MI_FKR118_0

Issued 2017-05-02

0

50

100

150

200

250

300

350

400

450

500

550

0

10

20

30

40

50

60

70

80

90

100

110

120

130

Force [N

]

Stroke [mm]

130

140

150

160

170

180

190

200

Level

SETUP DATA

Recommended setup

MAI  SPRI G GUIDE

Compression adjustment

14

clicks

Rebound adjustment

14

clicks

Suspension fluid level

180

mm

Minimum suspension fluid level 200

mm

Suspension fluid part number

01309-xx

Front fork leg position

Standard

Make sure you choose the correct main spring for 
your rider weight, driving style and preferences. 
Below you find a general recommendation of main 
spring rate for your weight. Contact an authorized 
Öhlins service center for advice.

Air spring force diagram

Rider weight [kg]

50

60

70

80

90

100

110

Spring rate [N/mm]

9

9

9,5

10

10,5

10,5

11

Preload [mm]

3

5

5

4

4

6

5

Part number (pair)

08790-90 08790-90 08790-95 08790-10 08790-05 08790-05 08790-11

Part number (single) 04744-90 04744-90 04744-95 04744-10 04744-05 04744-05 04744-11

  otee!

1

Only 8790-xx main springs are packed in pairs.

Summary of Contents for FKR 118

Page 1: ...roduct wipe off the excessive oil or grease with a cloth 1 Note 1 Before you install this product check the kit contents If anything is missing please contact an Öhlins dealer Warning Before you install this product read the Öhlins Owner s manual This product is an important part of the vehicle and the vehicle stability Kit Contents Description Part No Pcs Cartridge kit FKR 118 1 O ring 40x2 5 005...

Page 2: ...1765 03 Seal head tool 01797 07 Clip 02810 01 Top cap tool 00797 08 Inner tube tool 00786 05 43 mm Warning We strongly recommend to let an Öhlins dealer install this product Warning If you work with a lifted vehicle make sure that it is safely supported to prevent it from tipping over 1 Note 1 When you work with this product see the vehicle service manual for vehicle specific procedures and import...

Page 3: ...ches the ground Warning Make sure the vehicle is securely supported so that it will not fall over 2 Remove front fender brake calipers speed sensor if present and front wheel 3 Release main spring preload fully if present 4 Note front fork leg position 5 Loosen upper triple clamp 6 Loosen do not remove top cap turn 7 Loosen lower triple clamp 8 Remove front fork legs from triple clamps 4 ...

Page 4: ...ng to instructions in the vehicle service manual 8 Remove inner tube lock screw Warning If lock screw is not removed inner tube and fork bottom will be damaged Warning Inner tube thread may need to be repaired before removing inner tube apply appropriate method 9 Install inner tube tool on inner tube Do not place tool at sealing or gliding surface 00786 05 inner tube tool 10 Soften thread locker b...

Page 5: ...leg Install rebound cartridge marked REB in right hand side front fork leg 1 Remove top cap spring support and preload tube 2 Remove cylinder tube assembly from shaft assembly 3 Remove adaptor ring from cylinder tube assembly 4 Clean and degrease inner tube fork bottom and adaptor ring 5 Install adaptor ring in fork bottom Caution Make sure to install the adaptor correctly See figure 5 6 Install o...

Page 6: ...pproximately 0 5 litre Öhlins suspension fluid in front fork leg Warning Fluid level must be approximately 50 mm above top of cylinder tube assembly 13 Install tool on shaft extension 01765 03 shaft extension tool 14 Install tool on seal head 01797 07 seal head tool 1 Note 1 Make sure teeth are securely connected to seal head 15 16 8 7 15 Compress top out spring fully and insert clip 02810 01 clip...

Page 7: ... key to open compression and rebound adjusters Hex key 3 mm 25 Install o ring on top cap Apply grease on o ring and thread 00576 02 o ring 00146 01 grease 26 Install top cap on shaft extension Tighten to 20 Nm Socket 14 mm 27 Remove wrench from spring support 26 28 Pull up outer tube Make sure front fork leg is in a fully extended position Use top cap tool to tighten top cap to outer tube Tighten ...

Page 8: ...0 90 100 110 120 130 Force N Stroke mm 130 140 150 160 170 180 190 200 Level SETUP DATA Recommended setup MAIN SPRING GUIDE Compression adjustment 14 clicks Rebound adjustment 14 clicks Suspension fluid level 180 mm Minimum suspension fluid level 200 mm Suspension fluid part number 01309 xx Front fork leg position Standard Make sure you choose the correct main spring for your rider weight driving ...

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