2
ASSEMBLY OF THE REAR SHOCKS
Step 1
Step 2
Step 3
Step 4
0
20
30
40
10
Fill the shocks with oil #80.
Step 5
Step 6
*Fit the o-ring into groove
beforeassembly.
40633
40640
Oil
40090
40090
40090
2mm
40090
40090
1mm
40634
40737
40736
2.6x5mm
40060
40638
2.6x5mm
30403
40643(Short)
CORRECT SHOCK ASSEMBLY
Carefully screw the shock
shaft into the bottom of the
plastic ball and until the
distance between the ball
end and the shock is 14mm.
N.B. Do not over tighten
as the plastic will strip.
Oil
*Be careful not to damage shock shaft.
Tighten
40643
40738
0
20
30
40
10
40633
40640
40090
40090
40090
2mm
40090
40090
1mm
40634
40632
Step 3
2.6x5mm
40638
2.6x5mm
30403
40643(Short)
40054
40643
Step 6
40060
40751
Step 2
Step 1
Oil
OK
1
4
m
m
Oil
*Fit the o-ring into groove
beforeassembly.
40636
Step 4
Fill the shocks with oil #80.
*Be careful not to damage shock shaft.
Step 5
Tighten
CORRECT SHOCK ASSEMBLY
Carefully screw the shock
shaft into the bottom of the
plastic ball and until the
distance between the ball
end and the shock is 32mm.
N.B. Do not over tighten
as the plastic will strip.
OK
3
2
m
m
1.Pull down piston and pour
oil into shock cylinder.
2.To remove air bubbles by
slowly moving piston up
and down.
3.Pull down piston, attach
pressure top and shock oil
overflow with tissue paper.
40090
2mm Washer
40090
1mm Washer
40090
3.5mm O-Ring
40090
7mm R-Ring
.....x4
.....x2
.....x2
.....x2
*Assemble 2 seets for front
1.Pull down piston and pour
oil into shock cylinder.
2.To remove air bubbles by
slowly moving piston up
and down.
3.Pull down piston, attach
pressure top and shock oil
overflow with tissue paper.
40090
2mm Washer
40090
1mm Washer
40090
3.5mm O-Ring
40090
7mm R-Ring
.....x4
.....x2
.....x2
.....x2
*Assemble 2 seets for rear
1
1
ASSEMBLY OF THE FRONT SHOCKS
40636
Summary of Contents for DM-1 Spec
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