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Offroad Animal PR-JGC-WK2-11-ASM0, Fitting Instruction, Page: 3 / 24

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Offroad Animal PR-JGC-WK2-11-ASM0 Fitting Instruction Download Page 3

Offroad Animal 

PR-JGC-WK2-11-ASM0 

2011-2013 Jeep Grand Cherokee

 

Fitting Instruction 

Pre-Runner/ Steel front bumper 

 

REV NIL 

  28/1/20 

Page 

3

 of 

24

 

1 

B-0319R 

Wk2 Pre-Runner wing RH 

 

1 

P-0021 

Acc Cover 

 

1 

B-0324L 

Pre-Runner wing support 

LH 

 

1 

B-0324R 

Pre-Runner Wing support 

RH 

 

1 

Optional 

extra ACC 

mount part  

B-0062 

Acc mount wk2 

 

1 

Optional 

extra ACC 

mount part

 

B-0063 

Acc cover 

 

Small Parts 

–

 Contained in Small Parts Kit Bag 

Qty 

Part Number 

Description 

10 

M8 FW Black Zinc 

M8 Flat washer black zinc plate 

 

10 

M8 x 20 BHCS BZ 

M8 x 20 Button Head Cap Screw, Black Zinc 

14 

M8 FN 

M8 Flange Nut 

4 

M6x16 BHCS BZ 

M6 x 16 Button Head Cap Screw, Black Zinc 

4 

M6 FW BZ 

M6 Flat washer, Black Zinc 

4 

M6 FN 

M6 Flange Nut 

8 

M10 FN 

M10 Flange Nut 

8 

M10 FW 

M10 Flat Washer 

Summary of Contents for PR-JGC-WK2-11-ASM0

Page 1: ... product for any vehicle make or model other than that specified on these instructions Do not remove labels from this product This product and its fixings must not be modified in any way unless stated in these fitting instructions The installation of this product is recommended for trained personnel These instructions are correct at time of publication OFFROAD ANIMAL cannot be held responsible for...

Page 2: ...l parts are present before beginning work Contact OFFROAD ANIMAL if something is missing Main Parts In the Box Qty Part Number Description Image 1 PR JGC WK2 11 ASM1 Main Plate Pre runner wk2 1 RP JGC WK2 11 ASM0 Recovery Points Wk2 some customers may already have these 1 B 0323L Pre Runner Mount LH 1 B 0323R Pre Runner Mount RH 1 B 0319L Wk2 Pre Runner wing LH ...

Page 3: ...Optional extra ACC mount part B 0062 Acc mount wk2 1 Optional extra ACC mount part B 0063 Acc cover Small Parts Contained in Small Parts Kit Bag Qty Part Number Description 10 M8 FW Black Zinc M8 Flat washer black zinc plate 10 M8 x 20 BHCS BZ M8 x 20 Button Head Cap Screw Black Zinc 14 M8 FN M8 Flange Nut 4 M6x16 BHCS BZ M6 x 16 Button Head Cap Screw Black Zinc 4 M6 FW BZ M6 Flat washer Black Zin...

Page 4: ... x 30 pan M5 x 30 Pan head screw zinc Optional extra part 2 M8 x 30 M8 x 30 Hex zinc Optional extra part 2 M8 FW M8 Flat washer Optional extra part 2 M8 FN M8 Flange nut Optional extra part The following tools will be required to install the product Hand Tools Power Tools Workshop Equipment 10mm Spanner 13mm Spanner 16mm Spanner 4mm Allen Key 5mm Allen Key 10mm Socket 13mm Socket 16mm Socket Ratch...

Page 5: ...ose factory hardware as some will be reused Take care not to damage parking sensors They may be disturbed by the new bumper Sorry it s their position and this can t be helped with this new bumper If ACC radar is not working as it should stand side on the vehicle and see which way it s pointing If pointing up or down adjust screws so it s pointing straight ahead ...

Page 6: ...p is to remove the lower air damn fascia To do this climb under your Jeep and remove all 5 quarter turn clips by hand Two are tucked up high in each corner and 3 in the middle 2 Once they are removed pull the entire lower air damn away from Jeep by hand You will not be reusing this part TOOLS REQUIRED None FASTENERS Retain only if you wish to refit later ...

Page 7: ... Pre Runner Steel front bumper REV NIL 28 1 20 Page 7 of 24 3 Remove factory Lower Radiator Cover 3x M6 bolts on front and 2x M8 bolts on back Use 10mm socket or spanner for front and 13mm for rear TOOLS REQUIRED 10mm Socket or Spanner 13mm Socket or Spanner FASTENERS Retain for reuse ...

Page 8: ...GC WK2 11 ASM0 2011 2013 Jeep Grand Cherokee Fitting Instruction Pre Runner Steel front bumper REV NIL 28 1 20 Page 8 of 24 4 Remove factory tie down and or tow points TOOLS REQUIRED Socket set FASTENERS Discard fasteners ...

Page 9: ...ep Grand Cherokee Fitting Instruction Pre Runner Steel front bumper REV NIL 28 1 20 Page 9 of 24 5 Stack Offroad Animal Tow points together as shown with M10 bolts and M10 flat washers TOOLS REQUIRED FASTENERS M10x80 Hex bolts 4 M10 Flat Washers 4 ...

Page 10: ... of 24 6 Fit Offroad Animal Tow points as shown on LH and RH side with M10x80 bolts directly into frame of Jeep Torque down bolts Be aware if fitting a nudge bar you may need to later loosen these bolts to realign these tow points to suit the nudge bar TOOLS REQUIRED 16mm or 17mm Socket or Spanner FASTENERS M10 x 80 4 M10 Flat washers 4 ...

Page 11: ...Cherokee Fitting Instruction Pre Runner Steel front bumper REV NIL 28 1 20 Page 11 of 24 7 If Adaptive cruise control is fitted unplug loom and pull sensor off posts If you do not have ACC skip this step 8 Remove bracket TOOLS REQUIRED 8mm socket FASTENERS ...

Page 12: ...Fitting Instruction Pre Runner Steel front bumper REV NIL 28 1 20 Page 12 of 24 9 Fit side support bars as shown on both sides 10 Remove lower factory bolt place bracket on and reuse factory bolt TOOLS REQUIRED 13mm spanner or socket FASTENERS Reuse Factory hardware ...

Page 13: ...imal PR JGC WK2 11 ASM0 2011 2013 Jeep Grand Cherokee Fitting Instruction Pre Runner Steel front bumper REV NIL 28 1 20 Page 13 of 24 11 Fit pinch weld to top edge of main plate and wings TOOLS REQUIRED FASTENERS ...

Page 14: ...al PR JGC WK2 11 ASM0 2011 2013 Jeep Grand Cherokee Fitting Instruction Pre Runner Steel front bumper REV NIL 28 1 20 Page 14 of 24 12 Trim edges of pinch weld at edge of plate TOOLS REQUIRED Side cutters FASTENERS ...

Page 15: ...d Cherokee Fitting Instruction Pre Runner Steel front bumper REV NIL 28 1 20 Page 15 of 24 13 Fit Pre runner mounts as shown with M10 x 30 bolts washers and flange nuts TOOLS REQUIRED 16 or 17mm Spanner and or socket FASTENERS M10 x 30 4 M10 FW 4 M10 FN 4 ...

Page 16: ... Upper Mounts to top of Tow points Secure to Main plate M10 x 45 Bolts flat washers and Flange nuts as shown 15 Repeat for other side 16 Position plate to sit just in front of factory bumper and torque down bolts It s fine if it touches factory bumper with pinch weld TOOLS REQUIRED 16mm or 17mm spanner and socket FASTENERS M10 x 45 Hex Bolt 4 M10 FW 4 M10 FN 4 ...

Page 17: ...p Grand Cherokee Fitting Instruction Pre Runner Steel front bumper REV NIL 28 1 20 Page 17 of 24 17 Using the factory M6 bolts secure through the bottom of the Pre runner centre plate TOOLS REQUIRED 10mm socket or spanner FASTENERS Factory M6 screws ...

Page 18: ...ng Instruction Pre Runner Steel front bumper REV NIL 28 1 20 Page 18 of 24 18 Fit wings as shown using M8 hardware Reach in from behind bumper to fit nut on back 19 Repeat for other side TOOLS REQUIRED 5mm allen key FASTENERS M8 x 20 BHCS BZ 4 M8 FW BZ 4 M8 flange nut 4 ...

Page 19: ...2013 Jeep Grand Cherokee Fitting Instruction Pre Runner Steel front bumper REV NIL 28 1 20 Page 19 of 24 20 Position the wings to have the smallest gap possible between wings and centre Torque up bolts TOOLS REQUIRED 5mm Allen key FASTENERS ...

Page 20: ...d Cherokee Fitting Instruction Pre Runner Steel front bumper REV NIL 28 1 20 Page 20 of 24 21 Fit Bolt through wing into support bracket 22 Repeat for other side TOOLS REQUIRED 5mm Allen Key FASTENERS M8 x 20 BHCS black 2 M8 flat washer 2 M8 flange nut 2 ...

Page 21: ...umper REV NIL 28 1 20 Page 21 of 24 23 If no Adaptive cruise control is fitted then fit ACC cover plate with M8 x 16 button head cap screws black zinc flat washers and flange nuts 24 Otherwise skip to next step TOOLS REQUIRED 4mm Allen Key FASTENERS M6 x 16 BHCS black 4 M6 flat washer black 4 M6 flange nut 4 ...

Page 22: ... 30 pan head screws in optional kit 27 Feed Sensor and plate through Main plate and secure to main plate with supplied M8 x 30 Hex bolts flat washers and flange bolts from optional kit 28 Ensure sensor is facing forward and straight ahead If pointing down or up it will not function properly Adjust till it s pointing straight ahead A test drive can confirm this TOOLS REQUIRED Phillips head screw dr...

Page 23: ...ad Animal PR JGC WK2 11 ASM0 2011 2013 Jeep Grand Cherokee Fitting Instruction Pre Runner Steel front bumper REV NIL 28 1 20 Page 23 of 24 29 Torque up all front bolts TOOLS REQUIRED 5mm Allen key FASTENERS ...

Page 24: ...kee Fitting Instruction Pre Runner Steel front bumper REV NIL 28 1 20 Page 24 of 24 30 Fit logo plate to bumper If fitting nudge bar hold off until that is on before doing this step 31 You re done enjoy the coolness that is your Jeep now TOOLS REQUIRED FASTENERS ...

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