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5

Operating Instructions and Parts Manual 

25822

3 PIECE HVLP

SPRAY GUN KIT

NOTE: 

The stroke speed, the Fluid Knob adjustment, and the distance 

from the workpiece, will determine how much paint is being applied. 

Apply two thin coats rather than one thick coat. 

MAINTENANCE

WARNING

Disconnect the HVLP Spray Gun from air supply before changing 

accessories, servicing or performing maintenance.
1.   Replace or repair damaged parts. Use genuine parts only. 

Unauthorized parts may be dangerous and will invalidate the

warranty.

2.  Blow out air line to clear it of accumulated dirt and moisture.
3.  Clean the HVLP Spray Gun immediately after EVERY use.
4.  DO NOT use worn or damaged accessories.
5.   To prevent accidents, release trigger, detach air supply, safely

discharge any residual air pressure, and release trigger again after

use.

INSPECTION

NOTE: 

These procedures are in addition to the regular checks  

and maintenance explained as part of the regular operation of the  

air-operated tool. BEFORE EACH USE, inspect the general condition of 

the tool. Check for:

Loose screws

Misalignment or binding of moving parts

Clogged nozzle

Damaged air supply nose

Cracked or broken parts

Damaged electrical wiring

Any other condition that may affect its safe operation

CLEANING / SOLVENT SELECTION

CAUTION

Do NOT use chlorinated solvents (e.g. 1-1-1 trichloroethylene and 

dichloromethane, also known as methylene chloride) to clean spray guns. 

Many spray guns contain aluminum, which reacts strongly to chlorinated 

solvents. Contact the solvent or coating manufacturer as needed 

regarding potential chemical reactions.
1.  Follow the paint manufacturer’s recommendations for cleaning, 

solvent type and disposing of used solvent.

2.  Flush the HVLP Spray Gun a full hose length from the air

compressor.

3.  If collecting flushed solvents in a metal container, transfer to a

nonmetal container and flush the metal container.

4.  Do NOT immerse the HVLP Spray Gun.

IMPORTANT: 

 Do not use mineral spirits on latex paints or the 

mixture will congeal, making it very difficult to remove.

Oil Based Paints: Use mineral spirits.

WARNING

TO PREVENT FIRE, IF A FLAMMABLE SOLVENT 

NEEDS TO BE USED, ADHERE TO THE FOLLOWING:

1.  Work far away from any ignition sources in a vapor free area.
2.  Keep a class ABC fire extinguisher nearby. 

AFTER EACH USE:

1.   Empty the Cup and fill the Cup with the solvent to clean it.
2.   While shaking the HVLP Spray Gun, spray the solvent through the

gun into a container.

3.   Once the Cup is empty, repeat the process until the solvent comes

out clean.

4.  Disconnect from the air source.
5.  After disconnecting, point the HVLP Spray Gun into the spent

solvent container and squeeze the Trigger again to make sure no air

remains.

6.   Remove the Nozzle and soak it in the solvent until it is clean.
7.   Use an old toothbrush or toothpicks to remove any leftover paint.
8.   Inspect the Fluid Needle and make sure it is not bent. If it is bent, 

have it replaced by a qualified technician.

9.   Use appropriate solvent (See Solvent Selection) to wipe down the

HVLP Spray Gun body.

10.   Lubricate the HVLP Spray Gun after cleaning.
11.  A non-silicon or a light lubricant may be used on threaded

connections before storing.

NOTE: 

To prevent damage to the passages, do NOT use metal objects 

to clean the Nozzle.

SOLUTION DISPOSAL

After cleaning, dispose of the cleaning solution according to the solution 

manufacturer’s directions and local hazardous waste standards.

Figure I: Paint Stroke Triggering - top view

Summary of Contents for 25822

Page 1: ...this product before you begin using it This product is designed for certain applications only OEMTOOLS cannot be responsible for issues arising from modification We strongly recommend this product is not modified and or used for any application other than that for which it was designed If you have any questions relative to a particular application DO NOT use the product until you have first contac...

Page 2: ... well lit Make sure there is adequate surrounding workspace Keep the work area free of obstructions grease oil trash and other debris Do not use this product in a damp or wet location 18 Maintain labels and nameplates on this product These carry important information If unreadable or missing contact customer service for a replacement 19 Before use read and understand all warnings safety precaution...

Page 3: ...s It is not recommended for regular wall paint or thin coatings of any type While these products can be used with the HVLP Spray Gun coverage will not be even 13 DO NOT use latex paints with this HVLP Spray Gun 14 Before spraying cover nearby objects not being sprayed and lay cloths not included on the floors AIR SUPPLY Ensure the HVLP Spray Gun air valve or trigger is in the off position before c...

Page 4: ... to the instructions under HVLP Spray Gun Setup on page 3 2 Keep the HVLP Spray Gun upright and at a right angle to the workpiece See Figures G and H 3 Using two hands one to steady the Cup and the other to operate the HVLP Spray Gun aim the Nozzle at the workpiece CAUTION DO NOT STOP WHEN SPRAYING Spraying materials will start to set and dry as soon as they come in contact with the air They will ...

Page 5: ...s recommendations for cleaning solvent type and disposing of used solvent 2 Flush the HVLP Spray Gun a full hose length from the air compressor 3 If collecting flushed solvents in a metal container transfer to a nonmetal container and flush the metal container 4 Do NOT immerse the HVLP Spray Gun IMPORTANT Do not use mineral spirits on latex paints or the mixture will congeal making it very difficu...

Page 6: ...ring 4 Worn damaged air valve seat 5 Bent valve stem 1 Clean air valve seat 2 Lubricate air valve seat 3 Replace air valve spring 4 Replace air valve 5 Replace valve stem Problem Possible Causes Likely Solutions Heavy center pattern 1 Pattern Knob partially closed 2 The paint is too thick 3 The air pressure is low 1 Open Pattern Knob more 2 Thin paint according to the manufacturer s instructions 3...

Page 7: ...ever I 1 24 Tigger Lever II 1 Item Part Name Quantity 25 Trigger 1 26 Snap Retainer 1 27 Snap Retainer 1 28 Ventilator Head 1 29 Cup Cover 1 30 Cup 1 31 Filter 1 32 Fluid Inlet Joint Washer 1 33 Fluid Inlet Joint 1 34 Fluid Adjustment Needle 1 35 Fluid Need Spring 1 36 Joint 1 37 Fluid Adjustment Knob 1 38 Phillips Screw 1 39 Pattern Adjustment 1 40 Pattern Adjustment Knob 1 41 Washer 1 42 Pattern...

Page 8: ...or repairs This warranty does not cover bits blades files batteries or calibration We recommend that you maintain your tools and sharpen or replace blades bits files and batteries as necessary OEMTOOLS reserves the right to make any changes in construction or design at any time without any obligation in incorporating such changes to tools or equipment previously sold OEMTOOLS makes every effort to...

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