OEM Tools 24819 Operating Instructions And Parts Manual Download Page 2

2

Operating Instructions and Parts Manual 

24819

2/18

2018 OEMTOOLS

120V SPOT WELDER

 

IMPORTANT INSTRUCTIONS 

  

AND SAFETY RULES

1.  Know your product. Read this manual carefully. Learn 

the product’s applications and limitations, as well as 

potential hazards specific to it.

2.  Keep work area clean and well lit. Cluttered or dark 

work areas invite accidents.

3.  Keep children away. All children should be kept away 

from the work area. Never let a child handle tools or 

equipment without strict adult supervision.

4.  DO NOT operate this product if under the influence of 

alcohol or drugs. Read warning labels on prescriptions 

to determine if your judgment or reflexes are impaired 

while taking drugs. If there is any doubt, DO NOT 

attempt to operate.

5.  Use safety equipment. Eye protection should be worn at all 

times when operating this tool. Use ANSI approved safety 

glasses. Everyday eyeglasses are NOT safety glasses. 

Dust mask, non-skid safety shoes, hard hat or hearing 

protection should be used in appropriate conditions.

6.  Wear proper apparel. Loose clothing, gloves, neck-ties, 

rings, bracelets or other jewelry may present a potential 

hazard when operating this product. Keep all apparel 

clear of the product.

7.  DO NOT overreach. Keep proper footing and balance at 

all times when operating this product.

8.  Check for damage. Check equipment regularly. If part of 

the product is damaged, it should be carefully inspected 

to make sure that it can perform its intended function 

correctly. If in doubt, discontinue use of product.

9.  Keep away from flammables. DO NOT attempt to 

operate this product near flammable materials or 

combustibles. Failure to comply may cause serious 

injury or death.

10.  Store this product out of the reach of children and 

untrained persons. This product may be dangerous in 

the hands of untrained users.

11.  Keep this product dry and clean.
12.  Use only accessories that are recommended by the 

manufacturer for your model. Accessories that may be 

suitable for one product may become hazardous when 

used on another product.

13.  Service must be performed only by qualified repair 

personnel. Service or maintenance performed by 

unqualified personnel could result in a risk of injury.

14.  When servicing a product, use only identical replacement 

parts. Use of unauthorized parts or failure to follow 

maintenance instructions may create a risk of injury.

15.  Maintain a safe working environment. Keep the work 

area well lit. Make sure there is adequate surrounding 

workspace. Keep the work area free of obstructions, 

grease, oil, trash, and other debris. Do not use this 

product in a damp or wet location.

16.  Maintain labels and nameplates on this product. These 

carry important information. If unreadable or missing, 

contact OEMTOOLS

 for a replacement.

17.  Keep this product dry, clean, and free from brake fluid, 

oil, and grease.

18.  Avoid accidental fire. DO NOT smoke near this product.
19.  The warnings, precautions, and instructions discussed 

in this manual cannot cover all possible conditions 

and situations that may occur. The operator must 

understand that common sense and caution are factors 

which cannot be built into this product, but must be 

supplied by the operator.

20.  We believe the information contained herein to be 

reliable. However, general technical information is given 

by us without charge and the user shall employ such 

information at their own discretion and risk. We assume 

no responsibility for results or damages incurred from 

the use of such information in whole or in part. 

21.  The manufacturer declines any and all responsibility for 

property damage or injury if said damage is the result of 

unskillful handling by the operator or of failure to observe 

the basic safety rules set forth in the instruction manual.

22.  The procedures documented in this manual are to serve 

as guidelines for the use of this equipment.

23.  The use of this equipment is simple and straightforward 

if you follow the instructions. When operating this 

equipment, use common sense, and only use this 

equipment for its intended purpose.

PRODUCT DESCRIPTION

The OEMTOOLS

 24819 120V Spot Welder efficiently spot 

welds uncoated mild, galvanized or stainless steel. 

PRODUCT SPECIFICATIONS

Process

 

Spot Welding

Input Voltage

 

120V AC

Input Current

 13.5A

Output Current Range

  1.5 kVA @ 50% Duty Cycle

Rated Duty Cycle

 

 50% @ 1.5 kVA based on 10 

second period (welds 5 seconds 

out of a 10 second time interval)

Applicable Materials

 

 Uncoated mild, galvanized, or 

stainless steel

Capacity

  

Mild Steel –

  

combined thickness 1/8"  

Galvanized Steel –

  

2 pieces of 20 gauge (0.039")

CONTENTS

(1) Spot Welder, (2) Replacement Electrode Tips and  

(1) Instruction Manual

Summary of Contents for 24819

Page 1: ...duct until you have first contacted customer service to determine if it can or should be performed on the product The following safety information is provided as a guideline to help you operate your Spot Welder under the safest possible conditions Any tool or piece of equipment can be potentially dangerous to use when safety or safe handling instructions are not known or not followed The following...

Page 2: ... product use only identical replacement parts Use of unauthorized parts or failure to follow maintenance instructions may create a risk of injury 15 Maintain a safe working environment Keep the work area well lit Make sure there is adequate surrounding workspace Keep the work area free of obstructions grease oil trash and other debris Do not use this product in a damp or wet location 16 Maintain l...

Page 3: ...DEATH AND PROPERTY DAMAGE ALWAYS HAVE A FIRE EXTINGUISHER WITHIN THE WELDING AREA AND IMPLEMENT A FIRE ESCAPE PLAN 1 Remove all flammable items and potential fire hazards from the welding workspace If there are fire hazards that cannot be removed they should be covered with a fire resistant cover 2 DO NOT operate near hydraulic fuel or natural gas lines 3 DO NOT weld near flammable gases residue o...

Page 4: ...s outside of the operation of this Welder that can cause unsafe working conditions SPECIFIC SAFETY INSTRUCTIONS 1 THIS IS NOT A GAS WELDER 2 DO NOT connect to power while assembling adjusting Electrode Tip alignment or performing maintenance on this unit 3 DO NOT attempt to use this Welder if the unit fails to switch ON or OFF 4 ALWAYS ensure the Power is in the OFF position prior to plugging the ...

Page 5: ... Tong to ensure there are no gaps or misalignments 4 Properly dress Electrode Tips and align Upper and Lower Tongs 5 Inspect the workpieces for any coating paint greases oils residue or dusts that could affect the weld or safety of the operator 6 Plug the Spot Welder into a grounded 120V AC outlet PRESS and HOLD the Power Switch to the side Lower the Operating Lever to initiate contact with the wo...

Page 6: ...d or acquired build up Dress or replace tips Material is too thick Workpieces combined cannot exceed welding capacity see specifications page 2 Poor contact See page 5 for pressure adjustment instructions Burning holes through workpiece s Tongs are misaligned causing irregular heating See page 5 for realignment instructions Weld time is too long Shorten contact period Electrode tips deformed or ac...

Page 7: ...andle 1 C Operating Lever 1 D Support Handle 1 E Rear Jam Nut 1 F Upper Tong Holder 1 G Front Jam Nut 1 H Pressure Screw 1 I Upper Tong Adjustment Screws 4 J Power Switch 1 K Upper Tong 1 L Lower Tong 1 M Electrode Tips 4 N Lower Tong Adjustment Screws 4 O Power Cord 1 PRODUCT LAYOUT PARTS DESCRIPTION Not Shown M L K H G F D E C J B A O ...

Page 8: ...eglect and unauthorized or unreasonable use or repairs This warranty does not cover bits blades files batteries or calibration We recommend that you maintain your tools and sharpen or replace blades bits files and batteries as necessary OEMTOOLS reserves the right to make any changes in construction or design at any time without any obligation in incorporating such changes to tools or equipment pr...

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