Odyssey EnerSys PERFORMANCE Series Installation, Operation And Maintenance Manual Download Page 11

11

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batteries is 13.6 volts for a 12-volt battery at 77°F (25°C).

     There are also chargers available that charge using constant current. These chargers do not have  

multiple charge phases as shown in Figure 2. They simply supply current to the battery, which causes 

the battery voltage to rise. Once the battery voltage reaches the setpoint for a fully charged battery, 

the charging will terminate. How long it takes to charge a battery with this method depends on how 

deeply the battery is discharged and how much current the charger provides. See Table 6 below as  

an example of recharging a battery rated at 100Ah from various depths of discharge using a 10-amp 

constant current charger.

Open Circuit  

Voltage

Depth of Discharge

Charge Time 

(hours)

12.6

25%

 4

12.2

50%

 8

11.9

75%

12

11.5

 0%

16

Table 6

   Temperature Compensation of Charge Voltages
     Proper charging of all AGM

2

 batteries requires temperature compensation of the charge voltage. This 

is especially true in float applications where the batteries are on-charge constantly. The temperature 

compensation coefficient is approximately ±18 mV per °C variation from 25°C per 12-volt battery.  

Temperature and charge voltage are inversely related. Therefore, charge voltage must be reduced as 

temperatures increase and charge voltage must be increased as temperatures decrease. Regardless 

of temperature, the minimum charge voltage is 13.2 volts as lower voltages will damage the battery 

grids and shorten life.

  Recovering a Severely Discharged Battery
     Many commercially available chargers must detect a certain minimum voltage for the charging process 

to start. This is a common safety feature to prevent using a 12-volt charger on a 6-volt battery.  

Chargers of this type are unable to charge a battery that has been severely over-discharged. For 

example, a 12-volt charger might not start the charging process if the battery connected to it has an 

OCV of 5 volts. Depending on the size of the battery, there are two ways to try to recover the battery.

      •   For batteries used in starting applications, the alternator can be used to recharge the battery after 

jump-starting the battery to start the vehicle.

      •   For batteries not used in starting applications, a second battery that is known to be at a high SOC 

can be connected to the discharged battery in parallel. Refer to 

Section IV, B (Battery Sketch 2)

 

for details related to connecting batteries in parallel. Once the low battery’s voltage reaches 11.5 

volts, the batteries can be disconnected from each other. The standard A/C  

charger normally used by the system can then be connected to the battery that needs to be 

charged. Please refer to “Procedure to Recover Deeply Discharged ODYSSEY Batteries” found  

on www.odysseybattery.com for more details.

     It is important to understand why the battery became over-discharged, so the situation does not  

happen again. The most common reasons for batteries to be over-discharged are system issues  

related to parasitic loads (see page 13) or malfunctioning/non-existent low voltage disconnect  

equipment.  

Summary of Contents for EnerSys PERFORMANCE Series

Page 1: ...Installation Operation and Maintenance Manual...

Page 2: ...8 A Operating temperature range 8 B Understanding state of charge 8 C Storage and self discharge 8 D Battery life expectations 9 E Float applications 9 F Charging 10 G Parasitic loads 13 H Testing 13...

Page 3: ...battery to provide both excellent cycling life and high power capability for many applications AGM2 batteries excel in both starting and deep cycling without compromising lifespan or performance maki...

Page 4: ...te the orientation of the existing battery s positive and negative terminals 3 Disconnect the cables negative first from the old battery following vehicle manufacturer guidelines if applicable The old...

Page 5: ...AND WILL VOID THE WARRANTY DO NOT SHORT CIRCUIT YOUR ODYSSEY BATTERY S TERMINALS Remove any metallic items such as watches bracelets and other personal jewelry B BATTERY CONNECTIONS Here are some gen...

Page 6: ...25 10 6 35 8 10 50 6 16 65 4 25 85 2 35 115 1 50 130 1 0 55 150 2 0 70 175 4 0 120 230 Table 1 D TORQUE SPECIFICATIONS Each terminal type has a different torque specification Under tightening of conne...

Page 7: ...VE POSITIVE B B 0 732 18 6mm A A TERMINAL 0 677 0 759 17 2 mm 19 3 mm 0 614 0 696 15 6 mm 17 7 mm POSITIVE NEGATIVE DIM A DIM B ODX AGM34 ODX AGM34R ODX AGM34 78 ODX AGM65 ODX AGM31A SAE TERMINALS 0 7...

Page 8: ...GM2 batteries correctly The approximate SOC value is found by measuring the battery s Open Circuit Voltage OCV with a high quality voltmeter The voltage reading must be taken at least four hours after...

Page 9: ...of capacity extracted from the battery to its rated capacity expressed as a percentage If a 100Ah battery delivers 65Ah and is then recharged it is said to have delivered a 65 DOD cycle The general r...

Page 10: ...be used to recharge ODYSSEY AGM2 batteries There are two main types of A C powered battery chargers on the market full recharging ability or maintaining a full SOC In order to recharge a battery that...

Page 11: ...ower voltages will damage the battery grids and shorten life Recovering a Severely Discharged Battery Many commercially available chargers must detect a certain minimum voltage for the charging proces...

Page 12: ...pressure valves to open and out gas hydrogen oxygen and water from inside the battery This will shorten the life of the battery and cause premature failure Some portable chargers exceed 15 0 volts es...

Page 13: ...150 day period that parasitic load will consume more than 70 amp hours There are three ways to ensure that batteries are not being drained by parasitic loads in the system 1 Physically disconnect the...

Page 14: ...iled the test This can be an ideal test for batteries used in starter applications Temperature End of Test Voltage 70 F 21 C 9 60 60 F 16 C 9 50 50 F 10 C 9 40 40 F 5 C 9 30 30 F 1 C 9 10 20 F 7 C 8 9...

Page 15: ...r float charge during winter months To store off season measure the battery voltage to make sure it is fully charged 12 84 volts or greater recharge if necessary Disconnect the negative battery cable...

Page 16: ...nds at 0 F 18 C before the voltage falls to 7 20 What is the MCA rating The Marine Cranking Ampere MCA rating refers to the number of amperes a battery can deliver for 30 seconds at a temperature of 3...

Page 17: ...NYMS AGM Absorbed Glass Mat battery This is a type of VRLA battery in which all the electrolyte in the battery is absorbed into the glass mat separator material TPPL Thin Plate Pure Lead This refers t...

Page 18: ...rland EnerSys Asia 152 Beach Road 11 08 Gateway East Building Singapore 189721 Tel 65 6431 3700 2023 EnerSys All rights reserved Trademarks and logos are the property of EnerSys and its affiliates unl...

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