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 Overview – 5

Chapter 1

OVERVIEW

DESCRIPTION

The 5610 Relay Card is an eight channel relay card that offers a
simple and cost effective solution for interfacing Octagon’s Micro
PC system with general switching applications.  The 5610 offers
dependable, isolated switching for control of AC/DC loads in
industrial applications.

MAJOR FEATURES

Outputs

The 5610 includes eight independent relays.  SPDT contacts are
available for six of the relays.  The remaining two relays are
normally open, SPST.  Each relay channel is rated to 120 VAC, but
operation above 32 volts AC or DC is not recommended for opera-
tor safety reasons.  Each relay can switch resistive loads of up to 2
amps and inductive loads of up to 0.5 amps.  The contacts are
rated at 0.25 amps or 3 watts, whichever is higher.  Each relay is
socketed and can be replaced in the field without the use of any
special tools.

Output Port

The eight relays are switched by manipulating bits at an output
port.  As the output port bit is latched high, the corresponding
relay closes.  The relay remains on until its output port bit is
latched low (reset).  The status may be read back by reading at the
same port.

LED Indicators

Each energized relay is illuminated by a green LED.  Whenever the
relay is energized, the LED lights; the LED is off when the relay is
in the default state.  In addition, an amber LED lights immedi-
ately whenever the card is accessed.  You can see the LEDs easily
when the 5610 is in the Micro PC card cage.  They provide visual
feedback for troubleshooting, simplified system development and
installation.

Summary of Contents for 5610

Page 1: ...5610 User s Manual Doc 02797 Rev 0291 OCTAGON SYSTEMS CORPORATION 6510 W 91st Ave Westminster CO 80030 Tech Support 303 426 4521 ...

Page 2: ...lieved to be correct However Octagon assumes no responsibility for any of the circuits described herein conveys no license under any patent or other right and makes no representations that the circuits are free from patent infringement Octagon makes no representation or war ranty that such applications will be suitable for the use specified without further testing or modification Octagon Systems C...

Page 3: ... designed to be high in performance while consuming very little power In order to maintain this advantage CMOS circuitry is used CMOS chips have specific needs and some special requirements that the user must be aware of Read the following to help avoid damage to your card from the use of CMOS chips ...

Page 4: ...e wrong jumper settings or the customer has problems with the software This causes frustration for the customer and incurs a testing charge from Octagon Of the remaining 80 of the cards 90 of these cards fail due to customer misuse and accident Customers often cannot pinpoint the cause of the misuse Therefore 72 of the returned cards are damaged through some type of misuse Of the remaining 8 Octag...

Page 5: ...re mechanism has been induced Therefore a failure will probably occur in the future For such cards Octagon highly recommends that these cards be replaced Other over voltage symptoms In over voltage situations the programmable logic devices EPROMs and CPU chips usually fail in this order The failed device may be hot to the touch It is usually the case that only one IC will be overheated at a time P...

Page 6: ... cards Using desktop PC power supplies Occasionally a cus tomer will use a regular desktop PC power supply when bringing up a system Most of these are rated at 5V at 20A or more Switching supplies usually require a 20 load to operate properly This means 4A or more Since a typical Micro PC system takes less than 2A the supply does not regulate properly Customers have reported that the output can dr...

Page 7: ...ing the 5610 Relay Card 7 Base Addresses 8 Terminal Block Connections 11 Programming Example 12 Troubleshooting 12 Power Module 12 Jumper Options 12 Technical Support 12 CHAPTER 3 TECHNICAL DATA 13 Specifications 13 Mapping 13 Contact Rating 13 Turn on Time 13 Turn off Time 13 Output Channels 13 Connectors 13 Software Support 14 Bus Compatibility 14 Power Requirements 14 Environmental 14 Size 14 W...

Page 8: ...ii ...

Page 9: ... to tailor your system for a wide variety of applications All Micro PC products are modular so creating a system is as easy as selecting and plugging in the products you need CONVENTIONS USED IN THIS MANUAL 1 Information which appears on your screen output from your system or commands or data that you key in is shown in a different type face note the line breaks may not match those on your screen ...

Page 10: ...ogy are used W Denotes a jumper block and the pins to connect NOTE Information under this heading presents helpful tips for using the 5610 Information under this heading warns you of situations which might cause catastrophic or irreversible damage PC Any personal computer with terminal emula tion software such as an IBM PC with PC SmartLINK Reset Resetting the system hardware and software by pushi...

Page 11: ...and can t find the answer in this manual call Technical Support They will be ready to give you the support you need When you call please have the following at hand Your 5610 Control Card User Manual A description of your problem The direct line to Technical Support is 303 426 4521 ...

Page 12: ...Preface 4 This page intentionally left blank ...

Page 13: ...ctive loads of up to 0 5 amps The contacts are rated at 0 25 amps or 3 watts whichever is higher Each relay is socketed and can be replaced in the field without the use of any special tools Output Port The eight relays are switched by manipulating bits at an output port As the output port bit is latched high the corresponding relay closes The relay remains on until its output port bit is latched l...

Page 14: ...he 5610 is I O mapped and occupies 16 I O addresses Address ing is jumper selectable to any of 8 base I O addresses Device Connection External device connections are made through screw terminal strips using 12 to 22 AWG wire ...

Page 15: ...happens to be an input pin even TTL inputs may be damaged To avoid damaging your card and its components 1 Ground yourself before handling the 5610 Relay Card 2 Disconnect power before removing or inserting the 5610 Relay Card WARNING EQUIPMENT You will need the following equipment or equivalent to use your 5610 5610 Relay Card Micro PC Control Card Micro PC Card Cage Power Supply or Module PC Sma...

Page 16: ...ory to operate in most systems without any jumper changes Jumper block W1 defines the base address As shipped the base address is 100H which is jumper configuration W1 1 2 3 4 5 6 If there is another card in your system with a base address of 100H you must use a different base address for the 5610 or other card To change the base address change the jumper connections in block W1 Connect the approp...

Page 17: ...n of the 5610 as it is installed in the backplane 1 Turn card cage power off 2 Position the cage so that the backplane is away from you the power module is to the right and the open side of the cage is closest to you The lettering on the backplane should be right side up for example you should be able to read A31 on the backplane with the words OCTAGON SYSTEMS CORP running vertically along the lef...

Page 18: ...top edge of the card and the gold contact fingers toward the backplane 5 Plug the 5610 into the backplane 6 The amber LED will light briefly whenever the card is ac cessed The green LEDs light whenever the corresponding relays are energized A31 B31 Card Edge Pins A31 B31 Card Edge Pins A1 B1 Micro PC Motherboard A1 B1 5610 Relay Card Figure 2 3 Card Edge Orientation ...

Page 19: ...n the 5610 Terminal Block Connections Relay Connector Bit Function Position S1 J1 NC 1 Bit 0 Com 2 No 3 S2 J2 NC 4 Bit 1 Com 5 No 6 S3 J3 NC 7 Bit 2 Com 8 No 9 S4 J4 NC 10 Bit 3 Com 11 No 12 S5 J5 NC 13 Bit 4 Com 14 No 15 S6 J6 NC 16 Bit 5 Com 17 No 18 S7 J7 Com 19 Bit 6 No 20 S8 J8 Com 21 Bit 7 No 22 ...

Page 20: ...ould be 5V 0 25V measured at the board on pins B3 5 and B1 GND The power module ripple should be less than 50 mV Jumper Options The 5610 is shipped with jumper connections in place for base I O address 100H Jumper changes are usually not needed to get the system running If you changed the jumpers and the system is not working properly return the system to the original jumper posi tions Please refe...

Page 21: ... The contacts end with a terminal block Isolation between relays and the module circuitry is 500 volts The contacts are rated at 0 25 amps or 3 watts whichever is higher Each relay channel is rated to 120 VAC operation above 32 volts AC or DC is not recommended for operator safety reasons Mapping Occupies 16 I O port addresses port 100H as shipped May be remapped by jumper to any of 8 addresses on...

Page 22: ...atible with the PC bus designed to be used in the Micro PC card cage with Octagon s Micro PC control cards May be used with standard sized PCs if used in conjunction with adaptor bracket PowerRequirements 5V at 35 mA no relays energized 5V at 220 mA all relays energized Environmental 40 to 85 C operating RH 5 to 95 noncondensing Size 4 5 in X 4 9 in Requires one Micro PC card cage slot ...

Page 23: ...he design capability capacity or suitability for use of the Software Software is licensed on an AS IS basis without warranty The warranty and remedies set forth above are in lieu of all other warranties expressed or implied oral or written either in fact or by operation of law statutory or otherwise including warranties of merchantability and fitness for a particular purpose which Octagon specific...

Page 24: ...tions and limitations may apply to international shipments NOTE PRODUCTS RETURNED TO OCTAGON FREIGHT COLLECT OR WITHOUT AN RMA NUMBER CANNOT BE ACCEPTED AND WILL BE RETURNED FREIGHT COLLECT RETURNS There will be a 15 restocking charge on returned product that is unopened and unused if Octagon accepts such a return Returns will not be accepted 30 days after purchase Opened and or used products non ...

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