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 EOS SERVICE PROCEDURE 12-2810-R02 (10/3/10) 

 

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FAX:

510‐569‐5404
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EMAIL:

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 9

 

 

CAUTION:
Failure
to
align
the
components
precisely
as
described
may
prevent
the
Poppet
(31)
from
engaging
the
legs

of
the
Demand
Lever
(28)
rendering
the
unit
inoperable.


12.

 

Install
the


Adjustment
Tube
(11)


onto
the


Valve
Housing
(27
or
44)


by
screwing
it
on
counter
clockwise;
the
thread


is
left
handed.

Insert
a
5/16”
hex
driver
attached
to
a
calibrated
torque
wrench
into
the


Adjustment
Tube
(11)


and


torque
counter
clockwise
to


16‐17
in/lbs


while
holding
the
square
end
of
the


Valve
Housing
(27
or
44)


with
an


11/16”
open
end
wrench


(Fig.
26)

.


13.

 

Insert
the


Valve
Housing/Adjustment
Tube
Assembly


through
the
round
hole
of
the


Housing
(6)


while
depressing


the


Demand
Lever
(28)

(Fig.
27)


and
push
until
fully
seated;
the
square
broach
of
the


Valve
Housing
(27
or
44)


will


engage
the
square
hole
of
the


Housing
(6)


and
the


Demand
Lever
(28)


will
face
upwards


(Fig.
28)

.


14.

 

Install
the


Valve
Housing
Nut
(36)


onto
the


Valve
Housing
(27
or
44)


by
turning
clockwise
with
an
adjustable
crows


foot
wrench
attached
to
a
calibrated
torque
wrench
and
torque
to


25‐27
in/lbs
(Fig
29)

.












Fig.
28







Fig.
29

























Fig.
30


15.

 

Install
the


Venturi
Tube
Switch
O‐ring
(34)


on
the
groove
of
the


Venturi
Switch
(Fig.
30)

.


16.

 

While
holding
the


Housing
(6)


facing
up,
install
the


Venturi
Tube
Switch
(35)


onto
the


Adjustment
Tube
(11)


and


into
the


Housing
(6)
(Fig.
31)

.


17.

 

The
components
of
the


Adjustment
Shaft
(17)


assembly
must
be
first
assembled
prior
to
installation
into
the


Adjustment
Tube
(11)

.

Lightly
lubricate
and
install
the


Adjustment
Shaft
O‐ring
(18)


onto
the
groove
on
the


Adjustment
Shaft
(17)

.


18.

 

If
removed,
install
the


Spring
Follower
(16)


flat
side
first
onto
the


Adjustment
Shaft
(17)

,
screwing
by
hand
counter


clockwise
until
it
stops;
do
not
tighten
with
a
wrench
or
any
tool.
Insure
that
you
do
not
cross
thread
during

assembly.


19.

 

Place
the


Adjustment
Shaft
(17)


subassembly
large
side
down
on
a
level
flat
surface
with
the
pointed
end
facing
up.


Lightly
lubricate
both
ends
of
the


Poppet
Spring
(15)


and
place
onto
the


Adjustment
Shaft
(17)


with
one
end
of
the


spring
seated
into
the
recess
in
the
face
of
the


Spring
Follower
(16)

.
Place
the


Balance
Shaft
(14)


large
side
first


centered
onto
the


Poppet
Spring
(15)
(Fig.
32)

.


Fig.
31
 















Fig.
32








Fig.
33

Summary of Contents for EOS

Page 1: ...FAX 510 569 5404 EMAIL service oceanicusa com 1 EOS PNEUMATICALLY BALANCED SECOND STAGE PRODUCT SERVICE PROCEDURE This Service Procedure conveys a list of components and procedures that reflect the E...

Page 2: ...lbs Over Purge High flow rate will not stop when air stream is obstructed Opening Effort IP 138 psi 9 5 bar Venturi Switch set negative 1 No leak with Adjustment Knob turned fully out counterclockwise...

Page 3: ...nd stage 1 Gravel or sand trapped inside Housing 6 2 Excessive Demand Lever 28 slack 1 Remove and clean 2 Readjust Orifice 26 refer to Final Adjustment section Little or no airflow when purge is depre...

Page 4: ...er 4 and Diaphragm 5 by grasping the raised edges of the center and lift with a slight upward twist to remove Hold up to the light and inspect for holes tears or deformation discard if any found 6 Tur...

Page 5: ...chedule A Fig 8 16 Slide the Venturi Tube Switch 35 off the Adjustment Tube 11 Remove the Venturi Tube Switch O ring 34 by pinching the o ring and rolling off Fig 9 inspect for any damage and discard...

Page 6: ...remove the Orifice 26 by turning it counter clockwise in the Valve Housing 27 or 44 until the threads disengage Once the threads are fully disengaged press out the Orifice 26 with a cotton swab Fig 1...

Page 7: ...fe and could result in serious injury or death 1 If it was removed install a new Exhaust Valve 9 into the Housing 6 by gently pulling the valve stem through the Housing 6 with a hemostat or needle nos...

Page 8: ...bricate and install a new Balance Shaft O ring 13 into the small opening of the Adjustment Tube 11 by pressing it into place with the narrow end of the Poppet 31 shaft Remove the Poppet 31 shaft and l...

Page 9: ...g clockwise with an adjustable crows foot wrench attached to a calibrated torque wrench and torque to 25 27 in lbs Fig 29 Fig 28 Fig 29 Fig 30 15 Install the Venturi Tube Switch O ring 34 on the groov...

Page 10: ...the Adjustment Knob Screw 22 and tighten clockwise attach a 3 32 hex driver to a calibrated torque wrench and torque to 3 4 in lbs Fig 35 24 Carefully examine the knife sealing edge of the Orifice 26...

Page 11: ...one on each side that fit into the rectangular slots in the threaded portion of the Front Cover Ring 1 Fig 40 Check that the logos are correctly oriented Fig 41 Fig 40 Fig 41 30 Install the Front Cove...

Page 12: ...e mouthpiece has been removed CAUTION To avoid cutting the Poppet Seat 30 with the knife edge of the Orifice 26 always depress the Front Cover 2 while adjusting the Orifice 26 failure to do so will re...

Page 13: ...ehelic Gauge and record the Inhalation Effort in Inches Water Column IWC this is also referred to as Cracking Effort Inhalation Effort is not to exceed 1 2 IWC Magnehelic is a registered trademark of...

Page 14: ...Making sure that all other ports on the first stage are sealed close lightly inhale on the second stage to determine vacuum integrity you should not be able to draw air through the second stage If yo...

Page 15: ...ervice oceanicusa com 15 SERVICE PARTS KITS P N DESCRIPTION NOTES 40 6166 KIT SVC EOS 2ND STG SWIV DOCUMENTS P N DESCRIPTION NOTES 12 2210 PROCEDURE SVC EOS www OceanicNet com FREE 12 2201 PROCEDURE A...

Page 16: ...er Price List EOS SECOND STAGE DIA CAT P N DESCRIPTION NOTES 1 c 7083 07 A COVER RING TOP EOS ASSY 2 c 7053 07 COVER TOP EOS 3 c 7046 RING RETAINING DIAPHRAGM 4 b 7045 WASHER DIAPHRAGM 5 b 5236 DIAPHR...

Page 17: ...EMAND 29 b 2 017 O RING ORDER 2 017K 12 PK b 2 017K O RING 12PK 30 a 5465 SEAT POPPET 31 b 5464 POPPET 32 a 5474 O RING 091 X 036 33 a 5474 O RING 091 X 036 34 b 2 018 O RING ORDER 2 018K 12 PK b 2 01...

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