Oceanic DX1 Product Service Manual Download Page 9

REGULATORS

DX

I

   INTEGRATED  FIRST  STAGE

© 2002 Design 2000

OCEANIC

OCEANIC

OCEANIC

OCEANIC

OCEANIC

®

 Product Service Guide

 Product Service Guide

 Product Service Guide

 Product Service Guide

 Product Service Guide

Doc. 12-2205-r01 (01/00)

PG-9

FINAL ADJUSTMENT

1.

Connect a recently calibrated low pressure test gauge to a low
pressure hose, and connect the first stage with second stage and
low pressure test gauge to a pure breathing gas source of 3000
PSI.  Slowly open the supply valve to pressurize the regulator, and
purge the second stage several times.

2.

Adjust the intermediate pressure, if necessary, to read 142-148
PSI by turning the adjustment cup(35) clockwise to increase the
pressure or counter clockwise to decrease it.  (Fig. 22)

NOTE:  Turn the adjustment cup no more than 1/8 of a turn at
a time, pausing to purge the second stage several times to gain
an accurate reading of the intermediate pressure before ad-
justing further.

NOTE:  Ensure that the intermediate pressure holds stable at
142-148PSI, and does not creep or fluctuate after the second
stage has been purged several times.  If creeping is detected,
refer to the troubleshooting section to determine possible
cause and treatment.

NOTE:  Perform the following steps only if an Environmental
Protection Kit is being installed.

ENVIRONMENTAL KIT REASSEMBLY

1.

Insert the transfer piston(38) into the environmental end cap(37).
(Fig. 23)

2.

Turn the air supply off and bleed off intermediate pressure.  Insert
the environmental diaphragm(39) over the top of the end cap(37)
with the thin perimeter seal facing down.  Ensure that the thin
perimeter seal is seated completely into the circular groove in the
environmental end cap(37).  (Fig. 24)

3.

Thread the plastic environmental cap(40) onto the end cap(37),
being very careful to avoid cross threading, and tighten clockwise
by hand until secure.  DO NOT use tools to tighten.

4.

Turn on the air supply and purge the second stage several times,
and check once more to ensure proper intermediate pressure of
142-148 psi.

Fig. 23

Fig. 22

Fig. 24

Summary of Contents for DX1

Page 1: ...mbient spring 33 is weak ened or damaged 4 Seating surface of body 28 beneath diaphragm is damaged 1 First stage improperly adjusted 2 HP seat 27 is damaged or worn 3 HP seat o ring 25 is damaged or w...

Page 2: ...Securethefirststageinasoft jawedorwellpaddedviseandapply a 3 8 socket drive wrench with a DX Spanner 40 6536 to the Transmitter assembly 22 Turn the Transmitter assembly in a counter clockwise directi...

Page 3: ...34 and spring 33 Inspect the washer 34 for any signs of wear or distortion Discard if found 13 Using a magnifier closely inspect the spring 33 for any signs of corrosion cracks orotherdamage Discardi...

Page 4: ...yokeretainercounter clockwise to remove DO NOT use impact to loosen NOTE It is important that the wrench is properly seated over the entire hex portion of the yoke retainer to prevent any damage to th...

Page 5: ...card if found REASSEMBLY PROCEDURE NOTE Priortoreassembly itisnecessarytoinspectallparts bothnewandthosethatarebeingreused Checktoensurethat o rings are clean and supple and that every part and compo...

Page 6: ...lbs G Install the knob assembly 1 into the yoke 2 1D DIN connector reassembly A Lubricate and install the DIN filter housing o ring 16 into the groove on the end of the DIN filter housing 15 B Insert...

Page 7: ...be strictly avoided 4 Lay the spring pad 31 onto the center of the diaphragm 30 with its flat surface against the diaphragm 30 5 Threadtheendcap 32or37 intothebody 28 turningclockwise by hand until se...

Page 8: ...inuous inward force to overcome spring pressure and engage the threads Continue tightening by hand until secure 14 Secure the first stage body in a soft jawed or well padded vise UsingaCDxSpanneronani...

Page 9: ...ad justingfurther NOTE Ensure that the intermediate pressure holds stable at 142 148PSI and does not creep or fluctuate after the second stagehasbeenpurgedseveraltimes Ifcreepingisdetected refer to th...

Page 10: ...Press Gauge P N 40 9320 1 4 Allen Key for DIN model P N 40 9520 O ring Tool Kit Torques P N 6564 Yoke Retainer 16 to 18 ft lbs P N 4544 DIN Filter Retainer 120 to 140 in lbs P N 6565 DIN Filter Housin...

Page 11: ...ns 17c 6585 Saddle 18c 3462 Plug HP Port 19c 3 904 O ring HP Port Plug 3 904V O ring HP Port Plug Viton Nitrox 20c 3463 Plug LP Port 21c 3 903 O ring LP Port Plug 22c 6586 Assembly Transmitter 23c 2 1...

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