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We reserve the right to modify product specifications without prior notice.

 

TH104

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INS

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01 1723 © Oasis Engineering Limited

 

Using 

 Commissioning Port 

3. Remove commissioning plug from valve. 

 

For valves that have a commissioning port on the top face, a special plug (part # XTH104

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73, 

sold separately) can be used to seal off the cylinder when commissioning to save time and 

 

removes the need to fill the cylinder.

 

1. Screw commissioning plug into valve port.          

Make sure O

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rings are clean and not damaged 

before installing.

 

1/4” Hex head 

Recommended 

Torque: 30Nm 

Internal leaking will come through the vent hole in the 

center of the commissioning plug. 

4. Insert blank plug into port and tighten to 

fitting suppliers recommendations and leak test. 

 

2. Leak test system before commissioning.

 

Make sure all valves are open. 

 

Ensure pressure is vented from system when 

complete.

 

DO NOT LEAVE 

 

COMMISSIONING PLUG IN 

VALVE, THE CYLINDER WILL 

NOT BE ABLE TO BE FILLED.

 

We reserve the right to modify product specifications without prior notice.

 

TH104

-

INS

-

01 1723 © Oasis Engineering Limited

 

Summary of Contents for TH104

Page 1: ...be held liable in such circumstances where installation operation and maintenance procedures were performed by incompetent personnel resulting in improper assembly unsafe operation equipment damage o...

Page 2: ...ecommends considering the use of the following PPE when working with high pressure along with any other site specific health and safety requirements Torque Wrench With 1 4 Hex Anti Seize Grease Swagel...

Page 3: ...f the contents of an item of pressure equipment from the atmosphere or from downstream equipment which is not designed to withstand upstream pressure Compliance with the UN ADRs is mandatory for press...

Page 4: ...foot Torque to 100Nm For non adjustable adaptor installation see page 5 26mm Crows foot Recommended Torque 50Nm 3 to 4 turns Please ensure that the tape covers all threads but does not overlap the en...

Page 5: ...eads but does not overlap the end of the fitting 1 a NPT Adaptor Apply thread tape and thread sealant Tighten connection hand tight before apply two full turns with wrench Optional If galling is a con...

Page 6: ...d tighten to fitting suppliers recommendations 9 Installation complete leak test on first use with snoop or soapy water 1 4 Hex head 7 b Install PRD to adaptor and torque to manufacturers spec Install...

Page 7: ...ug into valve port Make sure O rings are clean and not damaged before installing 1 4 Hex head Recommended Torque 30Nm Internal leaking will come through the vent hole in the center of the commissionin...

Page 8: ...he right to modify product specifications without prior notice TH104 INS 01 1723 Oasis Engineering Limited Important Actuate valve 4 times before use to ensure initial sealing 1 Open 2 Closed Operatio...

Page 9: ...Nitrile 90 216 Nitrile 90 2 x Seats 1 x Stem 1 x Ball 1 x Gland 2 x Seat O rings 1 x Silicone grease 1x 906 Nitrile 90 2x 908 Nitrile 90 3 x SAE Port O rings 1 x Cap O ring It is normal for the servi...

Page 10: ...ut prior notice TH104 INS 01 1723 Oasis Engineering Limited 1 Vent pressure from system and remove valve 2 Remove adaptor 3 Discard adaptor O rings Open and close valve to ensure all trapped gas is re...

Page 11: ...01 1723 Oasis Engineering Limited 8 Discard the ball 6 Remove end cap 34mm Spanner needed 7 Discard the seat and the O ring in the cap 5 Discard gland We reserve the right to modify product specificat...

Page 12: ...01 1723 Oasis Engineering Limited 10 Discard the seat and O ring 11 Discard the cap O ring Do not scratch body 12 Clean the components and inspect for damage Check for excessive damage to sealing fac...

Page 13: ...imited 5 Fit cap O rings 6 Tighten end cap 4 Insert 2nd seat Click 34mm Socket Recommended End Cap Torque 60Nm 2 Insert stem assembly 3 Insert ball 1 Insert 1st seat and O ring We reserve the right to...

Page 14: ...ut prior notice TH104 INS 01 1723 Oasis Engineering Limited 8 Assemble handle components 13mm Socket Recommended Handle Nut Torque 3Nm 9 Tighten handle nut 10 Insert O rings 908 Nitrile 90 216 Nitrile...

Page 15: ...le 90 Apply silicone grease to all O rings and anti seize to all threads 11b Follow installation instructions on page 3 of this manual for re fitment of valve Replace SAE port O rings with those suppl...

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