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1/4 in wide 

masking tape

1 1/4 in

Masking tape

Masking tape

1/2 in

1/2 in

Gold

wires

1/4 in

Red

wire

Yellow

wire

1

3

5

6

5/8 in

1/2 in

2

4

•  Wrap 1/4 inch (6 mm) wide masking tape 1-1/4 inch 

(31 mm) away from roped cable end.

•  Cut back rope fibers to tape edge as shown. Do not 

damage the four wrapped (red, yellow, gold) wires.

•  Us a butane lighter to remove the insulation 

from the two gold wires. Move the flame 

slowly over the last 1/2 inch (13 mm) of 

each gold wire.

•  Remove the residue from 

gold wires using 28 AWG 

slot on wire stripper.

•  Remove masking tape closest to roped cable end and 

unravel rope fibers.

•  Using needle nose pliers, pull the four wires from their 

grooves exposing 5/8 inch (16 mm) of the grooved core.

•  Cut off 1/2 inch (13 mm) of the core without  

damaging the wires.

•  Grasp the wire tips with the needle nose pliers.
•  Pull the wires back into their grooves and 

lightly tug to straighten without stretching.

•  Carefully strip 1/4 inch (6 mm) 

of insulation from each of 

the red and yellow wires 

(use 26 AWG slot).

Summary of Contents for Raychem TraceTek TT-7000-HUV-CK-MC-M

Page 1: ...e no flammable materials or vapors in the area before using these tools Follow all site safety guidelines when working in hazardous areas Component approvals and performance are based on the use of specified parts only HEALTH HAZARD Overheating heat shrinkable tubing or SolderSleeves will produce fumes that may cause irritation Use adequate ventilation and avoid charring or burning Consult MSDS RA...

Page 2: ... flame slowly over the last 1 2 inch 13 mm of each gold wire Remove the residue from gold wires using 28 AWG slot on wire stripper Remove masking tape closest to roped cable end and unravel rope fibers Using needle nose pliers pull the four wires from their grooves exposing 5 8 inch 16 mm of the grooved core Cut off 1 2 inch 13 mm of the core without damaging the wires Grasp the wire tips with the...

Page 3: ...y behind the large tab For the pin connector Part A only slip the spinner ring large hole first onto the connector Attach TT MET MC and TT FET MC Parts F and G to socket and pin connector Parts B and A to use as a holder to avoid burning fingers while applying heat Keep wires in the same order that they exit from the cable end Slide a SolderSleeve splice small end first onto each wire all the way ...

Page 4: ...r Carefully remove assembly from heat Hold connector and cable steady and allow to cool Moving solder joint when hot can weaken the connection Push the taped rope end toward the connector to remove any slack in the rope Heat shrink 1 4 inch 6 mm of the tube onto the connector moving the heat source around the tube to heat evenly Leave a small gap 1 16 inch 1 5 mm between the tube and the ribbed se...

Page 5: ...lderSleeve cable area Crimp SCT tubing to cool and seal Open and rotate crimp tool 90 degrees and crimp again to ensure proper adherence to the cable While the tubing is hot align the large opening of the crimp tool 2 over the roped portion of cable with the end of the tube halfway into the tool Fully close the tool If the tubing has moved more than 1 8 inch 3 mm off the threaded connector push th...

Page 6: ...bles Connect the pin and socket connectors together firmly Center the unlabeled shrink tube over the pin socket connection Heat shrink the tube over the connection beginning in the center and shrinking towards the ends until the tube fully conforms to the shape of the connection and adhesive flows from each end of the tube Avoid overheating Part E The thin wall unlabeled shrink tubing requires les...

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