Nussbaum ATT HYMAX S 3000 Operating Manual, Inspection Book Download Page 1

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SMART LIFT 2.30 SL-2.35 SL-2.40 SL

Serien Nr. / Serial No. / Nº d. serie:

HYMAX S 3000-S3500-S4000

Betriebsanleitung | Prüfbuch

mit Ersatzteilliste

Operating manual | Inspection book

including spare parts list

Manuel d’exploitation | Carnet de contrôle

avec liste des pièces détachées

Instrucciones de servicio | Libro de inspección

con lista de piezas de recambio

Manuale operativo | Registro di controllo

con lista pezzi di ricambio

Otto Nußbaum GmbH & Co. KG • Korker Str. 24 • D-77694 Kehl-Bodersweier
www.nussbaum-group.de • E-Mail: [email protected]

Service Hotline Germany: 0800-5 288 911
Service Hotline International: +49 180-5 288 911

OPI_SMART LIFT 2.30 SL-2.35 SL-2.40 SL - HYMAX S 3000-S3500-S4000_V1_DE-EN-FR-ES-IT_102017

Made

Germany

ORIGINALBETRIEBSANLEITUNG OPI_SMART LIFT 2.30 SL-2.35 SL-2.40 SL - HYMAX S 3000-S3500-S4000_V1.2_DE-EN-FR-ES-IT

Summary of Contents for ATT HYMAX S 3000

Page 1: ...ncluding spare parts list Manuel d exploitation Carnet de contr le avec liste des pi ces d tach es Instrucciones de servicio Libro de inspecci n con lista de piezas de recambio Manuale operativo Regis...

Page 2: ...49 8 2 Aufstellen und Verd beln der Hebeb hne 49 8 3 Tragarmmontage 51 8 4 Montage Abweisb gel an kurzen Tragarmen 52 8 5 Inbetriebnahme 52 8 6 Wechsel des Aufstellungsortes 52 8 7 Auswahl der D bel...

Page 3: ...69 5 2 Levage du v hicule 171 5 3 Synchronisation de la plateforme de levage 171 5 4 Abaissement du v hicule 171 5 5 Affichage DEL sur le module de commande 172 6 Comportement adopter en cas de dysfon...

Page 4: ...in sicherheitstechnisch einwand freien Zustand befindet Organisatorische Ma nahmen Die Bedienungsanleitung ist st ndig am Einsatzort der Anlage griffbereit aufzubewahren Erg nzend zur Betriebsanleitu...

Page 5: ...ded use if it is technically in perfect condition Organizational measures The operating manual is always to be kept ready at the location of use of the system Supplemental to the operating manual refe...

Page 6: ...by a qualified electrician see details in the electrical plan The operating company confirms proper lift set up has read and will comply with all information contained in this operating manual and in...

Page 7: ...out _________________________ _____________________________________________ _________________________ Date Name Signature _________________________ _____________________________________________ _____...

Page 8: ...s technical experts and specialists Technical experts are people freelance expert engineers T V specialists that may inspect and assess due to their education and experience with lift systems They are...

Page 9: ...column see Data sheet After construction and maintenance changes on load carrying parts the lift must be inspected afterwards by a specialist who approves the changes If the set up location is changed...

Page 10: ...____________________________________________ _________________________________________________ Location date Technical expert signature 2 4 Changing the assembly location Inspections by a technical ex...

Page 11: ...OPI_SMART LIFT 2 30 SL 2 35 SL 2 40 SL HYMAX S 3000 S3500 S4000_V1 2_DE EN FR ES IT 81 2 5 Declarations of conformity 2 5 1 SMART LIFT 2 30 SL...

Page 12: ...82 OPI_SMART LIFT 2 30 SL 2 35 SL 2 40 SL HYMAX S 3000 S3500 S4000_V1 2_DE EN FR ES IT 2 5 2 2 30 SL MM 2 35 SL 2 35 SL DT 2 40 SL 2 40 SL MM 2 50 SL 2 50 SL DG...

Page 13: ...ART LIFT 2 30 SL 2 35 SL 2 40 SL HYMAX S 3000 S3500 S4000_V1 2_DE EN FR ES IT 83 2 5 3 HYMAX S 2000 S 3000 S 3000 DT S 3000 MM S 3200 S 3200 T S 3200 DT S 3200 MM S 3500 S 4000 S 4000 MM S 5000 1 S 50...

Page 14: ...84 OPI_SMART LIFT 2 30 SL 2 35 SL 2 40 SL HYMAX S 3000 S3500 S4000_V1 2_DE EN FR ES IT 2 5 4 EC type examination certificate...

Page 15: ...V 50 Hz i Important information The lift is transferred without electrical connec tion ready to the provided power supply after a check of function and safety A plug connection must be provided on sit...

Page 16: ...86 OPI_SMART LIFT 2 30 SL 2 35 SL 2 40 SL HYMAX S 3000 S3500 S4000_V1 2_DE EN FR ES IT 3 3 Data sheets 3 3 1 Data sheets 2 30 SL...

Page 17: ...OPI_SMART LIFT 2 30 SL 2 35 SL 2 40 SL HYMAX S 3000 S3500 S4000_V1 2_DE EN FR ES IT 87...

Page 18: ...88 OPI_SMART LIFT 2 30 SL 2 35 SL 2 40 SL HYMAX S 3000 S3500 S4000_V1 2_DE EN FR ES IT...

Page 19: ...OPI_SMART LIFT 2 30 SL 2 35 SL 2 40 SL HYMAX S 3000 S3500 S4000_V1 2_DE EN FR ES IT 89 3 3 2 Data sheets 2 35 SL...

Page 20: ...90 OPI_SMART LIFT 2 30 SL 2 35 SL 2 40 SL HYMAX S 3000 S3500 S4000_V1 2_DE EN FR ES IT...

Page 21: ...OPI_SMART LIFT 2 30 SL 2 35 SL 2 40 SL HYMAX S 3000 S3500 S4000_V1 2_DE EN FR ES IT 91...

Page 22: ...92 OPI_SMART LIFT 2 30 SL 2 35 SL 2 40 SL HYMAX S 3000 S3500 S4000_V1 2_DE EN FR ES IT 3 3 3 Data sheets 2 40 SL...

Page 23: ...OPI_SMART LIFT 2 30 SL 2 35 SL 2 40 SL HYMAX S 3000 S3500 S4000_V1 2_DE EN FR ES IT 93...

Page 24: ...94 OPI_SMART LIFT 2 30 SL 2 35 SL 2 40 SL HYMAX S 3000 S3500 S4000_V1 2_DE EN FR ES IT 3 4 Foundation plans...

Page 25: ...ch systems Circuit diagrams are not standard documents When checking the control cabinet at the facto ry field devices such as sensors thermostats and motors cannot be included For this reason even wi...

Page 26: ...96 OPI_SMART LIFT 2 30 SL 2 35 SL 2 40 SL HYMAX S 3000 S3500 S4000_V1 2_DE EN FR ES IT...

Page 27: ...OPI_SMART LIFT 2 30 SL 2 35 SL 2 40 SL HYMAX S 3000 S3500 S4000_V1 2_DE EN FR ES IT 97...

Page 28: ...98 OPI_SMART LIFT 2 30 SL 2 35 SL 2 40 SL HYMAX S 3000 S3500 S4000_V1 2_DE EN FR ES IT...

Page 29: ...OPI_SMART LIFT 2 30 SL 2 35 SL 2 40 SL HYMAX S 3000 S3500 S4000_V1 2_DE EN FR ES IT 99...

Page 30: ...100 OPI_SMART LIFT 2 30 SL 2 35 SL 2 40 SL HYMAX S 3000 S3500 S4000_V1 2_DE EN FR ES IT...

Page 31: ...t as required When disassembling heavy consider any possible centre of mass shifts The vehicle is to be appro priately secured using suitable materials e g ten sioning belts beams etc against falling...

Page 32: ...the vehicle manufacturer Figure 2 If required place the carrier plate by pushing the lever at the fixture points Ensure that the ratchet is securely locked into the intended position Otherwise the MI...

Page 33: ...it einer elektronischen The lift is equipped with an electronic synchronous control In the upper area of the lift spindle there is an electronic potentiometer which acquires the ac tual position of th...

Page 34: ...ntactor operator side active UA1 red LED Down off operator side active OA2 red LED Up off opposite side active K2 green LED Motor contactor opposite side active UA2 red LED Down off opposite side acti...

Page 35: ...ted Lower i lluminates Reverse switch turned to Lower Stop UA1 illuminated UA2 illuminated Raise i lluminates Lower i lluminates Stop UA1 illuminated UA2 illuminated Raise i lluminates Lower i llumina...

Page 36: ...n the motors Check the plug connec tions on the motors The platform is not in the control window Do a manual equaliza tion see Section 6 4 Polyflex belt is loose or defective Stop the lift and secure...

Page 37: ...s up the slack on the spindle and assumes the load After a lift nut break the lift can be lowered once After reaching the lowest position the lift can no longer be lifted this means the lift is mechan...

Page 38: ...ift and the vehicle on it Remove the operating unit on the operating col umn If potentiometer 3 for Up Off is turned an ti clockwise the upper holding point is moved up wards and the lift stops later...

Page 39: ...ation and higher degree of con tamination shorten the service interval The complete function of the lift is to be observed during daily use Customer service must be in formed of any malfunctions Lubri...

Page 40: ...odel and information signs labels brief operating instruc tions safety stickers and warning information are to be cleaned and exchanged if damaged Model and infor mation signs yearly 1 12 11 10 9 8 7...

Page 41: ...12 a Optical wear measurement Catch bar fixation Safety kit must be integrated see Section 9 1 To check the carrier nut the cover of the lift spindle must be removed There is a carrier nut wear gauge...

Page 42: ...ls if required can only be filed and not sawn Check spindle centring Manually set without torque wrench Place one hand on the spindle and turn it slightly back and forth During this with a T wrench tu...

Page 43: ...amaged L daily 1 12 11 10 9 8 7 6 5 4 3 2 365 x 12 The rubber acceptance plate is to be checked for wear and replaced if necessary M monthly 1 12 11 10 9 8 7 6 5 4 3 2 12 x 12 Lubricate the safety nut...

Page 44: ...eck the safety panel for damage exchange if re quired yearly 1 12 11 10 9 8 7 6 5 4 3 2 1 x 12 Check all fastening screws and anchors with a torque wrench Fastening class 8 8 0 08 0 12 0 14 M8 17 9 23...

Page 45: ...ng assembly and maintenance always check the con dition of electrical lines All cables and lines must be secured so they cannot be crushed kinked or contact any rotating components e g V belt disc etc...

Page 46: ...or fastening screws 2 Alignment screws for v belt ten sion Figure 15 Accessory part The polyflex belt is set to the corresponding belt deflection with the aid of accessory parts Figure 15 to be purcha...

Page 47: ...grounding conductors inspected on site according to IEC regulation 60364 6 61 An insulation resistance test is also recommended 8 2 Set up and anchoring the lift i On site provision of suitable auxil...

Page 48: ...wrench Each anchor must be able to be tightened to the torque specified by the manufacturer Safe operation of the lift is not guaranteed with a low er torque If an anchor is tightened to the specifie...

Page 49: ...an acid free multi purpose grease into the joint bolts in each case from above into the hole and then insert the enclosed locking ring The lifting arm bolts must be secured on both sides as otherwise...

Page 50: ...according to the assembly guidelines The location change is to be done according to the following sequence Move the lift rails to about half height Disconnect electrical supply lines to the lift from...

Page 51: ...0 Component thickness mm e 0 40 Concrete quality Min C20 25 normal reinforcement 1 Number of anchors pc Depending on the lift type Torque of the anchors 70 Nm Min concrete thickness when using the abo...

Page 52: ...20 20 Component thickness mm e f 40 65 65 100 100 140 Concrete quality Min C20 25 normal reinforcement 1 Number of anchors pc Depending on the lift type Torque of the anchors 70 Nm 70 Nm 70 Nm Min co...

Page 53: ...t thickness mm e 0 40 Concrete quality Min C20 25 B25 normal reinforcement1 Number of anchors pc Depending on the lift type Torque of the anchors 115 Nm Min concrete thickness when using the above men...

Page 54: ...ess mm e f 40 65 65 100 Concrete quality Min C20 25 normal reinforcement1 Number of anchors pc depending on the lift type Torque of the anchors 115 Nm 115 Nm Min concrete thickness when using the abov...

Page 55: ...100 100 B Order No 972230 FH 24 100 B Order No 970267 drilling depth mm td 145 230 255 min anchorage depth mm hef 70 100 125 thickness of concrete mm c see current foundation diagram drawing diameter...

Page 56: ...V 5 8 M16x200 Art Nr 956437 drilling depth mm ho 90 108 144 min anchorage depth mm hef 90 108 144 component thickness mm hmin min 120 min 138 min 180 diameter of bore mm d0 12 14 18 attachment thickne...

Page 57: ...e in construction for example changing the load carrying capacity or chang ing the lifting height and after significant mainte nance on load carrying parts e g welding work inspection by a technical e...

Page 58: ...Ensure there is no load on the lift B Unscrew cover panels Allen key wrench 3 mm C Move the carrier arm upwards then disconnect the lift from mains power or lock the switch oder D Plug in the fixing...

Page 59: ...the guide bar with M8 screws Ensure that the guide bar and slot hole are fastened flush the guide bar reaches slightly over the edge Allen key 6 mm Screw M8 Nut Base plate H Visual inspection Then do...

Page 60: ...____ Condition function lifting arm block ________________________________ Condition function lifting arm movement ________________________________ Condition safety plate on MINI MAX _________________...

Page 61: ...__ Condition function lifting arm block ________________________________ Condition function lifting arm movement ________________________________ Condition safety plate on MINI MAX ___________________...

Page 62: ...Condition function lifting arm block ________________________________ Condition function lifting arm movement ________________________________ Condition safety plate on MINI MAX _____________________...

Page 63: ...Condition function lifting arm block ________________________________ Condition function lifting arm movement ________________________________ Condition safety plate on MINI MAX _____________________...

Page 64: ...Condition function lifting arm block ________________________________ Condition function lifting arm movement ________________________________ Condition safety plate on MINI MAX _____________________...

Page 65: ...Condition function lifting arm block ________________________________ Condition function lifting arm movement ________________________________ Condition safety plate on MINI MAX _____________________...

Page 66: ...Condition function lifting arm block ________________________________ Condition function lifting arm movement ________________________________ Condition safety plate on MINI MAX _____________________...

Page 67: ...Condition function lifting arm block ________________________________ Condition function lifting arm movement ________________________________ Condition safety plate on MINI MAX _____________________...

Page 68: ...Condition function lifting arm block ________________________________ Condition function lifting arm movement ________________________________ Condition safety plate on MINI MAX _____________________...

Page 69: ...Condition function lifting arm block ________________________________ Condition function lifting arm movement ________________________________ Condition safety plate on MINI MAX _____________________...

Page 70: ...Condition function lifting arm block ________________________________ Condition function lifting arm movement ________________________________ Condition safety plate on MINI MAX _____________________...

Page 71: ...dition function lifting arm block ________________________________ Condition function lifting arm movement ________________________________ Condition safety plate on MINI MAX _________________________...

Page 72: ...de in Germany SMART LIFT 2 30 SL 2 35 SL 2 40 SL HYMAX S 3000 S3500 S4000 Made in Germany Ersatzteilliste Spare parts list Liste des pi ces d tach es Lista de piezas de recambio Lista pezzi di ricambi...

Page 73: ...n Trag und Sicherheitsmutter Paket ET Nr 232SL02018 Spindle Carrier and Follower nut Bearing case complete consisting of the following parts 1x Spindle 1x Carrier and Follower nut 1x Bearing case Spar...

Page 74: ...450SL05015 AB SN 289432 450SL05015 22 ABDECKBLECH 9250SL05070SET 9250SL05070SET 9250SL05070SET 9250SL05070SET 23 KOPFPLATTE GEGENSEITE 232SL25016 232SL25016 232SL25016 232SL25016 AB SN 289432 450SL050...

Page 75: ...05015 AB SN 289432 450SL05015 22 COVER 9250SL05070SET 9250SL05070SET 9250SL05070SET 9250SL05070SET 23 HEAD PLATE SLAVE SIDE 232SL25016 232SL25016 232SL25016 232SL25016 AB SN 289432 450SL05016 AB SN 28...

Page 76: ...89432 450SL05015 AB SN 289432 450SL05015 22 COUVERTURE 9250SL05070SET 9250SL05070SET 9250SL05070SET 9250SL05070SET 23 SEMELLE 232SL25016 232SL25016 232SL25016 232SL25016 DERECOUVERREMENT AB SN 289432...

Page 77: ...Massstab Gewicht 1 2 5 6 5 4 3 7 7 6 8 8 Hubschlitten Be Ziehstange kom Ziehstange kom Gleitst ck 35x45 Gleitst ck 10x20 1 2 3 4 5 6 225SL06153 225SL06103 Gleitst ck 15x10 7 9225SL06038 9225SL06036 22...

Page 78: ...38 9225SL06038 9225SL06038 9225SL06038 9225SL06038 8 PROFILGUMMI 400MM 9225SL06003S3 9225SL06003S3 9225SL06003S3 9225SL06003S3 9225SL06003S3 DESIGNATION 2 28 SL 2 30 SL 2 32 SL 2 35 SL 2 40 SL 1 LIFTI...

Page 79: ...te Motor complete 1 2 3 4 BEZEICHNUNG 2 30 SL 2 32 SL 2 35 SL 2 40 SL 2 50 SL 2 50 SL II 1 SCHWARZ 232SL01003ATB 2 GRAU 232SL01003 232SL01003 3 JAPAN 990651 4 KOREA 990657 DESIGNATION 2 30 SL 2 32 SL...

Page 80: ...RALXXXX CONTROL UNIT COMPLETE ORDER WITH RAL COLOUR Bedienung an beiden S ulen 2 30SL 2 32SL 2 35SL 2 40 SL Controlling on both Columns 2 30SL 2 32SL 2 35SL 2 40 SL 232SL03200 XXXX BEIDSEITIGE BEDIEN...

Page 81: ...DT 230SL08400_1 26 06 2018 Tragarm lang 945 mm 1495 mm Tragarm kurz 480 mm 870 mm 2 1 1 3 1 232SL08410 MB ARM KURZ 2 225SL08010 TRAGARM LANG GEG KPL 3 225SL08001 TRAGARM LANG KPL 945 1493 MM 1 232SL0...

Page 82: ...8200_1 12 07 2018 Tragarm lang 945 mm 1495 mm Tragarm kurz 590 mm 900 mm 2 1 1 3 1 225SL08038 TRAGARM KURZ KOMPL 2 225SL08010 TRAGARM LANG GEG KPL 3 225SL08001 TRAGARM LANG KPL 945 1493 MM 1 225SL0803...

Page 83: ...ransporterarme 232SL 232SL08200_1 12 07 2018 Tragarm lang 940 mm 1493 mm Tragarm kurz 580 mm 1170 mm 2 1 1 3 1 232SL08210 T4 ARM KURZ 2 232SL08001 TRAGARM LANG KOMPL 3 232SL08010 TRAGARM LANG KOMPL 1...

Page 84: ...tz 230SPL MB BMW Tragarm lang 480 mm 870 mm Tragarm kurz 940 mm 1495 mm 232SL08400_1 18 07 2018 2 1 1 3 1 232SL08410 MB ARM KURZ 2 232SL08001 TRAGARM LANG KOMPL 3 232SL08010 TRAGARM LANG KOMPL 1 232SL...

Page 85: ...0 9 1 8 11 3 4 5 A Lfd Nr Name axle complete 2 ratchet scissor complete 3 axle complete 4 Lifting pad 5 pad 6 ratchet 7 Lever right side 8 ratchet axle Benennung 232SLF08869 ET 232SLF08828 ET 232SL083...

Page 86: ...500 Gewicht 3 630 kg 3 2 1 7 5 4 Lfd Nr Name Fu achse komplett 2 Klinkenschere komplett 3 Tellerachse komplett 4 Aufnahmeteller 5 Tragteller 6 Klinke 7 Hubhebel rechts 8 Klinkenachse Benennung 232SLF0...

Page 87: ...32SL28031 TRAGARM MM KURZ BED 2 232SL28032 TRAGARM MM KURZ GEG 3 232SL28001 TRAGARM MM LANG BED KOMPL 4 232SL28002 TRAGARM MM LANG GEG KOMPL 1 232SL28031 LIFTING ARM MM SHORT MASTER SIDE 2 232SL28032...

Page 88: ...SL 2 40 SL HYMAX S 3000 S3500 S4000_V1 2_DE EN FR ES IT 365 Tragarmsatz Lamborghini 232SPL18300_1 22 02 2013 1 3 3 2 1 232SPL18301 LAMBORGHINI ARM LONG L 2 232SPL18302 LAMBORGHINI ARM LONG R 3 232SPL...

Page 89: ...NT08000_2 18 07 2018 Tragarm lang 890 mm 1490 mm Tragarm kurz 505 mm 823 mm 1 1 3 2 1 235SLNT08038 TRAGARM KURZ KPL 2 235SLNT08001 TRAGARM LANG KOMPL 3 235SLNT08010 TRAGARM LANG KOMPL 1 235SLNT08038 L...

Page 90: ...5 mm 823 mm Tragarm kurz 945 mm 1493 mm 235SLNT08100_1 18 07 2018 2 3 1 1 1 235SLNT08138 TRAGARM KURZ KPL BMW 2 235SLNT08101 TRAGARM LANG KOMPL BMW 3 235SLNT08110 TRAGARM LANG KOMPL BMW 1 235SLNT08138...

Page 91: ...1 2_DE EN FR ES IT Tragarme kompl 235SLNT08300_1 01 07 2014 1 3 1 2 1 232SL08210 T4 ARM SHORT 2 235SLNT08001 TRAGARM LANG KOMPL 3 235SLNT08010 TRAGARM LANG KOMPL 1 232SL08210 T4 ARM SHORT 2 235SLNT080...

Page 92: ...ragarmsatz kpl 240HLNT08000_2 18 07 2018 1 1 3 2 1 232NSTL28038 T4 ARM KURZ KPL 2 240SPL08001 TRAGARM LANG BED KPL 3 240SPL08002 TRAGARM LANG GEG KPL 1 232NSTL28038 T4 ARM SHORT COMPLETE 2 240SPL08001...

Page 93: ...rmsatz Tragarm lang 1130 mm 1840 mm Tragarm kurz 600 mm 900 mm Unterschwenkh he 95 mm 1 1 3 2 1 240SL08238 TRAGARM KURZ KPL 2 240SL08201 TRAGARM LANG BED KPL 3 240SL08202 TRAGARM LANG GEG KPL 1 240SL0...

Page 94: ...bar on the shorter lifting arms Abweisb gel bar ART NR 230 SL DT 230SL08515 SATZ 230 SL STANDARD 230SL08015 SATZ 235 SL DT 230SL08015 SATZ 235 SL STANDARD 230SL08515 SATZ 240SL DG 240SPL08015 SATZ AR...

Page 95: ...2 32 SL 2 35 SL 2 40 SL 1 2 KOMPLETT KOMPLETT KOMPLETT KOMPLETT KOMPLETT 228SL11000 225SL51000 230SL51100 232SL11000 240SL11000 1 228SL11003 225SL51003 230SL51103 232SL11003 240SL11003 2 228SL11033 22...

Page 96: ...1 2_DE EN FR ES IT 373 Spindelf hrung Spindle guiding 1 1 232SL62011 SPINDELF HRUNG KOMPLETT SCHLAUCHSCHELLE UND FILZ 1 232SL62011 SPINDLE GUIDING CLAMP AND FELT Gleichlaufpoti Potentiometer 232SL0300...

Page 97: ...5091MB ENERGIESET MIT BETRIEBSSTUNDENZ HLER 4 ENERGIESET STANDARD 225SL05091 BEDIENSEITE 225SL05092 GEGENSEITE 1 ENERGY SET SWITZERLAND 225SL05091CH MASTER SIDE 225SL05092CH SLAVE SIDE 2 225SL05092MB...

Page 98: ...OPI_SMART LIFT 2 30 SL 2 35 SL 2 40 SL HYMAX S 3000 S3500 S4000_V1 2_DE EN FR ES IT 375...

Page 99: ...nditore telefono Otto Nu baum GmbH Co KG Korker Str 24 D 77694 Kehl Bodersweier www nussbaum group de E Mail info nussbaum group de Service Hotline Germany 0800 5288911 Service Hotline International 4...

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