NuAire xboxer xbc+ Installation Manual Download Page 13

13

08. 12. 21. Document Number  671949

Nuaire | Western Industrial Estate | Caerphilly | CF83 1NA | nuaire.co.uk

XBC+ with Adapt Trend (T) Control

Installation Manual

4.0 SETTING TO WORK

Isolation - Before commencing work, make sure that the unit, 
switched live and Nuaire control are electrically isolated from the 
mains supply.

4.1 Filters

 Remove filter access panels (observe and note airflow direction labels), 
inspect filters for contamination with construction debris, replace as 
necessary. Replace access panels. 

Filter pressure drops will depend on actual flow rate and condition. 
Observe and record filter pressure drops after performance 
commissioning. Typically, filter “dirty” condition occurs when the initial 
filter “clean” readings have been increased by 125Pa.

If filter manometers, pressure switches or indicators have been fitted, 
they should be set or adjusted to reflect the commissioned system 
operation.

4.2 Heating Coils (LPHW)

Observe the Flow and Return connection labels on the unit. Drain and 
bleed valves are located on the coil. Other valves may be required in the 
system pipe-work depending on the installation (by others).

Where the wet system is at risk of frost damage, the addition of a 
proprietary anti-freeze solution to the water is recommended. Any 
frost protection offered by the unit’s integral control system will 
not operate if the power supply to the unit is interrupted.

Frost protection is activated on any unit fitted with LPHW heating, 
when the outlet air temperature is 4ºC or below. The unit reacts by 
shutting down the fan to prevent a ‘wind chill’ effect reducing the 
temperature to a point whereby the coil could freeze and burst. The 
unit will also drive open the LPHW valve to a fully open position to 
allow full water flow through the coil and the main PCB will close the 
‘Heat demand’ contacts. These contacts could be used to send a signal 
to activate the boiler and/or valve to open to provide heat if not already 
doing so.

Piped connections should be made to the unit using appropriate 
techniques, and all pipework must be independently supported. 

No hot work is permitted within one metre of the unit.

Ensure that installed pipework runs do not prevent or restrict access to 
the unit at any point.

The completed installation (including the connections within the unit, 
as these may be disturbed during installation) shall be pressure tested 
to the project engineer’s specification (This is a condition of the unit 
warranty).

4.3 Fan Sections

Access to the fan section is via lift off panels (Figures 1 & 23).

With the unit electrically isolated, rotate the fan impeller / drive 
manually, checking that it spins freely. 

Check all fixings are secure.

Units must not be operated without all access panels in place – damage 
to equipment or injury to personnel may result. Units must not be 
operated unless control interlocks are in place – damage to equipment 
may result.

Test run motor for condition and correct rotation. Check that the 
correct current overloads are fitted and that the current being drawn 
does not exceed the motor nameplate value. Excessive current 
normally indicates that the ductwork system resistance is different to 
design.

5.0 ELECTRICAL INSTALLATION

The electrical wiring must be carried out by competent persons, in 
accordance with good industry practice and should conform to all 
governing and statutory bodies i.e. IEE, CIBSE, COHSE etc.

5.1 Supply

The control is powered by a 240Vac 50Hz supply. This must be isolated 
local to the unit and fitted with appropriate overcurrent and fault 
protection.

5.1.1 Electric Heater Supply

For models with electric heating, the heating circuit is powered by a 
separate, higher current, 240VAC supply. This must be isolated local to 
the unit and fitted with appropriate overcurrent protection. The main 
supply is still required.

5.1.2 Electrical Supply Details - FLC

5.2 Volt Free Contacts

Note that the volt free contacts are not fused. If these are used to 
power any external equipment, the installer must provide adequate 
fusing or other protections.

Volt free relay contacts are rated at 5A resistive, 0.5A inductive.

Run Connections 

- Contacts closed when the fan is running

 

Fault Connections 

- No Fault = Contacts are closed 

Fault 

- Contacts are opened 

Heat Demand 

- Contacts closed when heating is selected.

5.3 Switched Live

Switch Live (SL) terminal 

- A signal of 100-230V AC will activate the 

switched live signal.

Switch Live 2 Boost (SL2) terminal

 - A signal of 100-230V AC will 

activate the switched live 2 (Fan Boost) signal. 

Note that a signal from an isolating transformer will produce an 
unpredictable result and is not recommended.

Volt free versions of the switched live signals are also available at 
terminals T33-T34 & T35-T36. Link two contacts to activate the signal.

5.4 Damper Connections

A fan start delay can be imposed to allow the damper time to open. 
This is adjustable via display screens or commissioning tools.

If an I/O damper is fitted, it must be wired to the fan run relay, and the 
relay supplied with the relevant supply voltage.

See I/O Damper connection diagram for details.

5.5 Network Settings

Default IP address:  

192.168.11.12 

Subnet mask:  

 

255.255.255.0 

LAN 011, node 012

Unit Without Electric Heater

Unit With Electric Heater

Unit Code

FLC 

Unit Code

Fan FLC Heater

XBC10HA-(N/L)**

3.0 A

XBC10HA-E**

3.0 A

6.3 A

XBC15HA-(N/L)**

4.0 A

XBC15HA-E**

4.0 A

12.5 A

XBC25HA-(N/L)**

8.0 A

XBC25HA-E**

8.0 A

18.8 A

XBC45HA-(N/L)***

6.0 A

XBC45HA-E**

6.0 A

18.8 A

XBC55HA-(N/L)**

6.0 A

XBC55HA-E**

6.0 A

37.5 A

XBC65-HA-(N/L)**

 6.0 A

XBC65HA-E**

6.0 A

37.5 A

Summary of Contents for xboxer xbc+

Page 1: ...st be replaced by the manufacturer its service agent or similarly qualified persons in order to avoid a hazard Precautions must be taken to avoid the back flow of gases into the room from the open flue of gas or other fuel burning appliances This appliance should not be used by children or persons with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they ...

Page 2: ...t person to determine if any additional PPE is required 2 0 INTRODUCTION The information contained in this document provides details of installation operation and maintenance for installers and users of the XBOXER XBC Supply and Extract Ventilation Unit with Heat Recovery This supply and extract air handling unit range comprises an combination of high efficiency centrifugal fans with EC motors a C...

Page 3: ...al frame Filter removal from Filter Filter Retainer Filter Well Filter Removal Remove filter retainer 2 x M5 screws Lower filter into filter well in the base Tilt filter and remove through panel 2 3 Minimum Controls Clearance Side Access Unit Side Access Unit Filters 1 Range XBOXER 2 HX Type C Counterflow E Enthalpy 3 Unit Size 10 15 25 45 55 65 4 Unit Layout H Horizontal 5 Filter Grade A G4 Suppl...

Page 4: ...e offloading from the vehicle or on the site thereafter All claims for damage and or incomplete delivery must be reported to Nuaire within two days of receipt of the equipment following guidance in our terms conditions of sale 3 2 2 Offloading and Handling The weight of the unit modules and palletised items is displayed on the unit rating plate or on the packaging Some of the modules have an uneve...

Page 5: ...unit access panels it is recommended that electrical and plumbing service connections to the unit are run at 90 degrees to the main air flow axis Control circuit connections must be segregated i e routed separately by a minimum of 50mm from power connections The unit rating label shows the maximum electrical load of the equipment Connections to the unit may include single phase supply connections ...

Page 6: ...D SUPPLY DISCHARGE Unit Code Dimensions to Hole Centres mm A B C XBC10HA 1068 830 385 XBC15HA 1068 830 385 XBC25HA 1232 884 415 XBC45HA 1332 1020 447 XBC55HA 1632 1052 424 XBC65HA 1644 1054 430 Unit Code Dimensions to Hole Centres mm A B C D XBC10HA 240 258 367 22 XBC15HA 240 258 367 22 XBC25HA 322 273 491 22 XBC45HA 380 291 552 22 XBC55HA 450 418 608 22 XBC65HA 600 418 608 22 10 11 Unit with Hang...

Page 7: ... 1250 471 302 34 XBC25 HE MS12 1250 252 302 34 XBC25 HS MS16 1600 471 302 42 XBC25 HE MS16 1600 252 302 42 XBC45 HS MS10 1050 531 360 32 XBC45 HE MS10 1050 270 360 32 XBC45 HS MS12 1250 531 360 40 XBC45 HE MS12 1250 270 360 37 XBC45 HS MS16 1600 531 360 47 XBC45 HE MS16 1600 270 360 47 XBC55 HS MS10 1050 588 430 32 XBC55 HE MS10 1050 398 430 36 XBC55 HS MS12 1250 588 430 37 XBC55 HE MS12 1250 398 ...

Page 8: ... S 406 387 268 406 387 260 220 277 237 14 XBC15 HE MBS L 852 833 714 406 387 260 220 277 237 23 XBC25 HS MBS S 640 621 385 640 621 342 302 511 471 32 XBC25 HS MBS L 992 973 737 640 621 342 302 511 471 44 XBC25 HE MBS S 421 402 275 421 402 342 302 292 252 17 XBC25 HE MBS L 992 973 846 421 402 342 302 292 252 32 XBC45 HS MBS S 700 681 415 700 681 400 360 571 531 39 XBC45 HS MBS L 1070 1051 785 700 6...

Page 9: ... should be secured to the Unistrut channel and extended to be fixed to the four piece support brackets to be used on the underside of the attenuators Figure 15 Note once the attenuators are supported and levelled and immediately before securing the attenuator to the attenuator flange connector remove the backing from the Foam Sealing Strip The attenuators must be secured to the unit using the scre...

Page 10: ...T 65 XBC65 EXHAUST RT XBC65 INTAKE RT 3 12 2 Optional Exhaust Intake Terminals 3 12 3 Terminal Part Codes 16 17 Weatherproof Kit Installation Motorised Damper Installation 3 13 Motorised Dampers If matched silencers of the same length e g XBC15 HS MS16 and XBC15 HE MS16 are being fitted to the fan unit the motorised damper e g XBC15 MD AT and XBC15 MD AT WP should to be fitted after the silencers ...

Page 11: ... at the connection points and to make sure that they run without any kinks 18 19 Damper Wiring Switch Wiring S1 S2 S3 S1 S2 S3 1 0 1 0 1 0 0 1 230V Auxiliary switch Notes Caution Power supply voltage Other actuators can be connected in parallel Please note the performance data Direction of rotation OP CL N RET Ecosmart Board Connection 1 2 3 S1 S2 S3 0 1 0 100 A fan delay of 1 minute is imposed to...

Page 12: ...it Condensate drain connection 8 mm flexible pipe Control box Coil connections 40mm centres Access to Condensate tray and Pump IMPORTANT The condensate pump incorporates an alarm function If the water level in the condensate tray exceeds a maximum level for example as a result of the discharge tube becoming blocked or frozen the alarm contact will open This contact is internally connected to the h...

Page 13: ...ings are secure Units must not be operated without all access panels in place damage to equipment or injury to personnel may result Units must not be operated unless control interlocks are in place damage to equipment may result Test run motor for condition and correct rotation Check that the correct current overloads are fitted and that the current being drawn does not exceed the motor nameplate ...

Page 14: ...hing Bypass Damper 11 24 27 Wired for binary switching See 3RM datasheet for info 1 Healthy signal to Relay 4 1 Link from IQ422 GND to AC GND 11 25 23 3RM 2 Relay Module HRM Mode Volt Free Fan Run Relay 12 26 27 3RM 2 Relay 1 1 Volt Free Cool Demand Relay 3RM 2 Relay 2 1 Volt Free Heat Demand Relay 3RM 2 Relay 3 1 230V Enable Input 10 1 230V Fan Boost Input 11 1 Volt Free Healthy Relay 13 14 1 24 ...

Page 15: ... F H I 5 8 Unit Hardware Positions Diagram 29 30 Hardware Positions I O Damper Wiring 5 8 1 Hardware Position Key A Supply fan drive health B Delivery air temperature sensor C Extract air temperature sensor D Re heater trip electric heater models only E LPHW re heat drive LPHW models only F Bypass damper drive G Condensate pump alarm H Fresh air temperature I Extract fan drive health 5 9 I O Dampe...

Page 16: ... 12 21 Document Number 671949 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk XBC with Adapt Trend T Control Installation Manual 31 Basic Unit Connection 5 10 Basic Unit Connection Diagram ...

Page 17: ...7 08 12 21 Document Number 671949 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk XBC with Adapt Trend T Control Installation Manual 32 Controller Layout 5 11 Controller Layout Diagram ...

Page 18: ...illy CF83 1NA nuaire co uk XBC with Adapt Trend T Control Installation Manual 5 12 Wiring Diagrams 5 12 1 Unit Sizes 10 15 with No LPHW Heating Note4 Note4 Condensate Pump Functions not applicable to units with Enthalpy Heat Exchangers XBE 33 Sizes 10 15 with No LPHW Heating ...

Page 19: ...tate Caerphilly CF83 1NA nuaire co uk XBC with Adapt Trend T Control Installation Manual 5 12 2 Unit Sizes 25 65 with No LPHW Heating 34 Sizes 25 65 with No LPHW Heating Note4 Note4 Condensate Pump Functions not applicable to units with Enthalpy Heat Exchangers XBE ...

Page 20: ...ate Caerphilly CF83 1NA nuaire co uk XBC with Adapt Trend T Control Installation Manual 5 12 3 Unit Sizes 10 15 with Electric Heating 35 Sizes 10 15 with Electric Heating Note4 Note4 Condensate Pump Functions not applicable to units with Enthalpy Heat Exchangers XBE ...

Page 21: ...ate Caerphilly CF83 1NA nuaire co uk XBC with Adapt Trend T Control Installation Manual 5 12 4 Unit Sizes 25 65 with Electric Heating 36 Sizes 25 65 with Electric Heating Note4 Note4 Condensate Pump Functions not applicable to units with Enthalpy Heat Exchangers XBE ...

Page 22: ...e model variant is provided an extract air pressure sensor is fitted to UI4 as standard UI4 is disabled by default but constant pressure control can be enabled by setting UI4 function to setting 4 CP When enabled the unit will the increase fans speeds as required until the pressure differential between the extract air and atmosphere reaches the constant pressure setpoint The target pressure setpoi...

Page 23: ...ture 40 C to 20 C 8 FORCESTOPONLOWTEMP Stops fans upon LOWTEMPALARM Off On Off ALARMRESET Resets any latched alarms Resets to Off Automatically Off On Off SUPPLYFANMAX Individual fan maximum speed settings 20 100 100 SUPPLYFANMIN Individual fan minimum speed settings trickle speed 0 100 20 EXTRACTFANMAX Individual fan maximum speed settings 20 100 100 EXTRACTFANMIN Individual fan minimum speed set...

Page 24: ...AMPERTEST Factory Use Only Off On Off 6 13 Sensors and Touch Screens User Controls To help you select the appropriate control solution for your application simply refer to one of the options below For the full range and technical details please visit www nuaire co uk 6 14 Thermistor Temperature Sensors Low cost thermistor sensors comprising insertion clamp on and outside air versions The insertion...

Page 25: ...ting Flange Option 40 42 43 44 41 CO2 Sensor SDU IQVIEW4 IQVIEW8 Occupancy Sensors 6 17 Occupancy Sensors The ceiling mounted OCC U Ultrasonic Occupancy Detection System is specifically designed for combined HVAC and lighting control in open plan office environments OCC UD DC Ultrasonic detector adjustable in 1 direction OCC Ultrasonic detector adjustable in 2 directions Features Low Cost High Qua...

Page 26: ...nce with the details contained in this manual and general good practice Failure to maintain the unit as recommended will invalidate the warranty The product warranty applies to the UK mainland and in accordance with Clause 14 of our Conditions of Sale Customers purchasing from outside of the UK should contact Nuaire International Sales office for further details 9 0 END OF LIFE AND RECYCLING Where...

Page 27: ...27 08 12 21 Document Number 671949 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk XBC with Adapt Trend T Control Installation Manual NOTES ...

Page 28: ...28 08 12 21 Document Number 671949 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk XBC with Adapt Trend T Control Installation Manual NOTES ...

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