background image

13

E

. 04.

99•

 G.

13

.1

1.

02

Start-up

Precision adjustment on KE 15: 

At measuring point 

B

 measure gas nozzle pressure.

Gas nozzle pressure 

≤ 

5mbar:

Start burner; if there is no flame formation, check adjustment.

After approx. 10 sec. correct starting gas pressure ps according to adjustment table.

Gas nozzle pressure > 5mbar:

•Start burner, if there is no flame formation, check
adjustment. If necessary adjust starting gas pressure

 P

s

 

higher (attention: always adjust 

P

s

 

≤ 

P

G

)

•After approx. 10 sec re-adjust main gas pressure 

P

G

 

according to adjustment table.
•Then adapt dimension 

"A"

 air flow setting (see table).

Secure air setting with lock nut.
•Perform an exhaust gas analysis, paying special atten-
tion to eh CO emission.
•Seal off all measuring points.

Calculation principle for gas burner adjustment

The values given in the tables are setting values for start-up. 
The necessary system adjustment must be newly determined in each case.

General:

The calorofic value (H

i,n

) of fuel gasses is usually given for normal atmospheric conditions

(0°C, 1013 mbar).

Natural gas type E

H

i,n

 = 10.4 kWh/m

3

Natural gas type LL

H

i,n

 = 9.3 kWh/m

3

Gas counters measure the volume of gas in the operational state.

Specifying throughput:

To allow correct setting of the heat generator load, the gas throughput must be determined in advance.

Example:

Height above sea level

230 m

Atmospheric pressure B (according to table)

989 mbar

Gas pressure P

G

 at counter

20 mbar

Gas temperature 

ϑ

G

16°C

Boiler rating Q

n

100 kW

Efficiency 

η

(assumed)

92%

Calorific value H

i,n

10.4 kWh/m

3

Gas flow in standard state (V

n

)

Air setting 

measurement "A"

Exhaust gas values

Reduce

if:

CO

2

too low

O

2

 too high

Increase

if:

CO

2

 too high

O

2

too low

V

n

Q

n

η

k

H

×

i n

,

--------------------

30kW

0 92 10

×

4

kWh

m3

-----------

,

,

----------------------------------------

=

3 1

m

3

h

-------

,

=

=

Summary of Contents for RGL 40

Page 1: ...Installation Maintenance Manual RGN 40 60 RGL 40 60 Gas Burner 11 12 Tel 44 0 1905 794331 Fax 44 0 1905 794017 Email info nu way co uk Web www nu way co uk...

Page 2: ...ectrical connections 6 Function 7 Control box MMI 810 Mod 33 DMG 970 7 Air flow setting measurement A 8 Compact gas unit 9 Adjustable gas pressure switch only on version KE 15 9 Start up 10 Adjustment...

Page 3: ...0979 satisfy the basic requirements of the following directives Low Voltage Directive according to 73 23 EEC in conjunction with DIN VDE 0700 Part 1 Ed 04 88 and DIN VDE 0722 Ed 04 83 Electromagnetic...

Page 4: ...e of the manufacturer or other suitably qualified person We accept no liability for consequential damage in cases of incorrect installation or repair the fitting of non genuine parts or where the equi...

Page 5: ...th non corrosive foaming agent for leaks and vent gas pipe When venting gas discharge safely to atmosphere with a hose Comply with DVGW TRGI 1986 96 Section 7 TRF 1988 DIN 4756 and local regulations S...

Page 6: ...connector unit X11 according to connection diagram Attach 7 pin connector unit for boiler control X11 to black brown socket unit on burner X12 Supply lead to 7 pin connector unit X11 must be protected...

Page 7: ...about the cause of the fault From this results the following sequence which is repeated until the defect is acknowledged i e the device is cleared of the fault Following sequence Fault message Blink...

Page 8: ...x see circuit diagrams page 17 18 burner must not go into operation After completion of check disconnect terminals and re establish original status Safety and switching functions A restart takes place...

Page 9: ...70 mbar KE 10 min 18 mbar Max pressure drop 50 mbar supply pressure output pressure Ambient temperature 10 C to 60 C Connecting flanges The connecting flanges are secured with 4 screws The flanges ca...

Page 10: ...put at 92 Gas type Natural gas LL Hi n 9 3 kWh m3 Air flow measurement A kW kW Gas nozzle pressure mbar Gas flow m3 h mm 14 1 13 LL 1 8 1 6 6 7 17 4 16 LL 2 6 2 0 8 9 23 9 22 LL 4 8 2 7 9 11 28 3 26 L...

Page 11: ...to adjustment tables PP 10 11 Check exhaust gas values here without fail CO CO2 or O2 Depending on the system the setting values must be corrected After completion of adjustment check the setting dat...

Page 12: ...a tions of the adjustment tables Ps starting gas pressure to approx 40 60 of main gas pressure min 4 mbar Precision adjustment KE 10 Measure gas nozzle pressure at measuring point B Increase main gas...

Page 13: ...gas burner adjustment The values given in the tables are setting values for start up The necessary system adjustment must be newly determined in each case General The calorofic value Hi n of fuel gass...

Page 14: ...le given above is VB 3 3 m3 h Gas flow setting Mean geodesic height of supplied region ASL m from 1 51 101 151 201 251 301 351 401 451 501 551 601 651 701 to 0 50 100 150 200 250 300 350 400 450 500 5...

Page 15: ...N60 1 54 30 10158 12 Gas nozzle without flow plate with pressure measuring adapter for RGL40 1 54 30 10159 12 Gas nozzle without flow plate with pressure measuring adapter for RGL60 1 54 30 10160 13 A...

Page 16: ...ng range 0 200 A DC l 5 A MMI 2 A DMG o k l 5 A MMI 2 A DMG Unsafe operation Clean burner pipe Bend ionisation rod in flame area If necessary replace combination electrode If necessary reverse polarit...

Page 17: ...ressure switch H11 Ext pilot lamp H13 Ext lamp fault indicator M1 Burner motor P11 Ext service hour meter P21 Service hour meter burner optional Q1 Main heating switch S1 Satronic control box MMI 810...

Page 18: ...Ignition influencing of ionization monitor See Page 16 yellow Gas solenoid valve does not open Replace compact unit yellow Starting gas quantity set too low Increase starting gas quantity yellow No i...

Page 19: ...19 E 04 99 G 13 11 02 Service instructions dimensions...

Page 20: ...mm Outside dia f 170 mm M 8 k d f 90 KE 15 KE 10 2 0 1 6 1 2 0 8 0 4 0 R G1 Na 1 0 2 0 3 0 4 0 5 0 Burner output kW C o m b u s t i o n c h a m b e r r e s i s t a n c e m b a r 2 0 1 6 1 2 0 8 0 4 0...

Page 21: ...Enertech Limited P O Box 1 Vines Lane Droitwich Worcestershire WR9 8NA Tel 44 0 1905 794331 Fax 44 0 1905 794017 Email info nu way co uk Web www nu way co uk...

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