Nu-Way NOL Modulating Handbook Download Page 21

Page 21

Models NOL/NOR Modulating Revision 101199B

Check the operation of the air pressure switch,

Failure of the switch to operate prevents the oil

pump from starting.

Flame Occurs Followed by Immediate

Lockout

Check the PE cell and the air regulator for correct

operation. Check that the oil pressures are correct.

If necessary, check and clean the preheater hot oil

filter, ensure that there is sufficient oil in the stor-

age tank, bleed the oil pump in case it is partially

air-locked. Check to ensure that all stop/fire valves

in the supply line are fully open. Check residual

fuel oil temperature – check the ring main for cor-

rect operation in respect of temperature and pres-

sure.

The Burner Starts With The Correct Oil

Pressure But No Flame Appears

Check the ignition system, HT lead connections,

electrode gap and the condition of the electrode

insulators. Check that the nozzle cut off is func-

tioning and that the air damper cable is not bro-

ken or disconnected (the air regulator will be fully

open). 

It is important to note that continued re-

setting of the burner should be avoided as this

can lead to a dangerous situation.

Modulating System

If malfunction of the modulating controller (RWF

32) is suspected, check that only compatible com-

ponents such as the range insert and pressure/tem-

perature detector have been used. If problems

persist then replacement of the unit should be

considered.

Burner Commissioning Sheet

This manual contains a record of the essential in-

formation and will have been completed by the

commissioning engineer with individual details of

the burner. These details should be verified peri-

odically and adjusted if variations are noted. Com-

missioning details must also be recorded in the

appliance logbook

.

FFFFF

UEL

UEL

UEL

UEL

UEL

  P

  P

  P

  P

  P

UMPS

UMPS

UMPS

UMPS

UMPS

Danfoss Series KSA Fuel Pumps

The pump dataplate gives direction of rotation and

connection port details.
P = nozzle line connection.

S = suction line connection.
R = return line connection.
The pump is also fitted with two measuring ports,

Pn for nozzle pressure and Ps for suction/feed pres-

sure.
Ports P, Pn and S, Ps become opposite hand when

pump rotation is reversed.
Fig. 3. on page 22 shows the respective connec-

tions for counter-clockwise pumps, as viewed from

the shaft side.
A hydraulic pressure-regulating valve is built into

the pump to maintain constant pump pressure,

however the valve has no cut-off function.
All KSA pumps are designed for 2-pipe operation

and therefore should always be connected to the

return line on the fuel supply system. When using

a positive pressure single pipe system, as on distil-

late fuel, the return port is connected to the sup-

ply in the form of an external bypass.

Suntec Series TA Fuel Pumps

Refer to fig. 4. on page 22 for the respective con-

nection details.
A hydraulic pressure-regulating valve is built into

the pump to maintain constant pump pressure. On

the TA pump the valve has a cut-off function.
Suntec TA pumps can be used on one and two

pipe systems dependant on the fitting of an inter-

nal bypass plug. The is removed for single pipe sys-

tems.

Suntec Series TV Pressure Regulating Valve

The TV valve is designed for use with the Suntec

series ‘T’ fuel pumps. (Refer to fig. 5. on page 22).
This separate pressure-regulating valve, which is

installed in the nozzle line, is designed to keep

constant pressure even if the output capacity is

changed. A built in dampening device absorbs vi-

brations in the valve, effectively eliminating pulsa-

tions in the nozzle line.

Pressure adjustment for both TA and TV units is

the same.
Remove the cap nut (1), washer (2) and loosen the

locknut (4). Turning the screw (3) counter-clock-

wise will decrease the nozzle line pressure and visa-

versa. After adjustment, tighten the locknut and

refasten the washer and cap nut.

Note:

 the maximum allowable pressure for model

TA5 is 

30 bar

.

Summary of Contents for NOL Modulating

Page 1: ...Page 1 Models NOL NOR Modulating Revision 101199B H H H H HANDBOOK ANDBOOK ANDBOOK ANDBOOK ANDBOOK Series NO fully automatic oil burners Models NOL NOR Modulating Distillate Residual Fuel Oils...

Page 2: ...Oil Supply to the Burner 9 Single Pipe System 9 Pumped Ring Main System 9 Burner Pump Capacities 9 Filtration 9 Electrical Power Supply 9 U U U U UNP NP NP NP NPACKING ACKING ACKING ACKING ACKING AND...

Page 3: ...DUL ODUL ODUL ODULA A A A ATING TING TING TING TING B B B B BURNERS URNERS URNERS URNERS URNERS 19 19 19 19 19 General 19 Daily Checks 20 Cleaning the Oil Nozzle 20 Photoelectric Cell 20 Cold Oil Filt...

Page 4: ...IFICA A A A ATION TION TION TION TION F F F F FOR OR OR OR OR NO35 34 T NO35 34 T NO35 34 T NO35 34 T NO35 34 TO O O O O NO100 NO100 NO100 NO100 NO100 38 M 38 M 38 M 38 M 38 MODUL ODUL ODUL ODUL ODULA...

Page 5: ...r u B A B C D E F G H 4 3 8 1 O N 7 6 9 0 3 7 0 2 4 7 5 4 0 3 4 2 8 1 7 8 3 6 1 2 8 3 8 1 O N 4 1 0 1 5 5 7 7 5 4 0 8 4 0 3 4 2 8 1 0 8 4 6 1 2 4 3 5 3 O N 7 6 9 0 3 7 0 2 4 7 5 4 0 3 4 3 2 2 7 8 3 4...

Page 6: ...TION TION TION TION F F F F FOR OR OR OR OR NO100 41 T NO100 41 T NO100 41 T NO100 41 T NO100 41 TO O O O O NO150 44 M NO150 44 M NO150 44 M NO150 44 M NO150 44 MODUL ODUL ODUL ODUL ODULA A A A ATING...

Page 7: ...r e v o C n o i t c e p s n I n a F 3 1 r e m r o f s n a r T n o i t i n g I m e t I n o i t p i r c s e D 4 1 e l t t o B r o t a r e p e S r i A 5 1 t i n U r e t a e h e r P l i O 6 1 t i n U g n...

Page 8: ...optimum operating effeciency Operating Mode In standard form the NO Fully Modulating burner can provide a turndown range of up to 3 1 Fuels NO burners covered in this manual are designed to fire disti...

Page 9: ...etails are shown in the typical ring main diagram on page 10 Burner Pump Capacities The oil pumps used on Nu Way modulating oil burners are listed in the table on page 23 It is es sential that the ful...

Page 10: ...YPICAL AL AL AL AL R R R R RINGMAIN INGMAIN INGMAIN INGMAIN INGMAIN O O O O OIL IL IL IL IL S S S S SYSTEM YSTEM YSTEM YSTEM YSTEM Oil Storage Tank Tank Heater Outflow Heater Pressure Regulator Retur...

Page 11: ...of Class F and G fuels must also be traced Distillate oil burners require a pump inlet pressure of 0 35 to 0 70 kg cm2 5 to 10 psi For Residual fuel the oil inlet temperature must be maintained as rec...

Page 12: ...D AND AND AND AND O O O O OPERA PERA PERA PERA PERATION TION TION TION TION All personnel concerned with commissioning and or operation of NO modulating burners shall fa miliarise themselves with the...

Page 13: ...Stats Low Oil Temp Stat Circulation Stat Oil Pump Motor Oil Preheater Elements Oil Pump Car tridge Heater If Fitted 1 For temperature control use Landis Staefa detector type QAE 22 and for pressure co...

Page 14: ...the nozzle according to the position of an internal pis ton which is actuated by the oil control cam in the modulating unit There is a well defined relationship between the delivery of fuel through th...

Page 15: ...or 4 x M10 Foundation Bolts Air Bleed Valve Cold Oil Filter Return Oil Thermostat Preheater Tank Thermometer Pump Motor Coupling Pump Motor Hot Oil Filter Heater Element Cover Electrical Connection Bo...

Page 16: ...isolation points Check that fittings for bleed and pressure test ing are fitted Establish that the appliance is in an appro priate and safe condition to be fired for ex ample that there is water in th...

Page 17: ...he Hand selection can be made immediately the burner has started to fire Should the burner be left in the Hand position it will NOT modulate until the Auto position is se lected Commissioning the Burn...

Page 18: ...crew Lever Throw Cam Follower Cam Disk Adjustable Plunger Locking Screws Profile Band Cam Lever Operating Cable Adjuster Locking Screws Profile Adjuster Retaining Saddle Cable Adjuster Oil Cam A Air C...

Page 19: ...al one division anticlockwise and reset the burner lockout The burner will now continue through its cycle until flame is es tablished or the burner goes to its lockout position If the burner goes to l...

Page 20: ...tion and plant efficiency will drop Photoelectric Cell Remove the photoelectric cell and clean with a soft lint free cloth if necessary Be carefull not to touch the glass buld of the cell as this can...

Page 21: ...Fuel Pumps The pump dataplate gives direction of rotation and connection port details P nozzle line connection S suction line connection R return line connection The pump is also fitted with two meas...

Page 22: ...Should the Oil Pump per formance become suspect then a replacement unit should be obtained and the Oil Pump returned to deter mine its serviceability Upon replacement refer to the pump bleeding instru...

Page 23: ...r to re setting the burner Refer to theSequence Diagram and Timing Chart below PLEASE NOTE When the control box goes to lock out it is generally performing the function it is de signed for Burner Cont...

Page 24: ...rol box terminal 8 by the servo motor limit switch Terminals 6 7 and 15 remain under voltage until the fault is corrected Lockout due to a fault in the flame supervi sion circuit Shut down of start up...

Page 25: ...produces greater control stability but slows down the system response to load or setpoint changes A decrease in the parameter Xp improves the systems response to load changes but the control stabilit...

Page 26: ...characteristics of the burner and may im pair the performance and efficiency of the plant The nozzle identification code is stamped onto the face of the hexagonal nut section of the nozzle body as sho...

Page 27: ...1 0 1 5 2 0 2 5 3 0 3 5 3 87 BURNER OUTPUT BTU HR x 10 0 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 50 100 150 200 0 TOTAL RESISTANCE MM WG 12 CO 2 1 2 3 4 5 6 7 TOTAL RESISTANCE INCHES WG 12 CO 2 NO 10...

Page 28: ...is recommended that a burner with a higher fan static pressure is selected ie if the graph se lects a burner with a 28 cm fan then use the 34 cm fan model for correct combustion All outputs quoted are...

Page 29: ...7 1 0 4 0 4 5 7 5 1 4 3 0 6 O N 0 4 5 5 5 7 0 0 1 0 6 5 7 9 5 2 0 3 7 3 0 5 0 0 2 6 2 9 1 0 4 0 5 5 7 5 1 8 3 0 6 O N 0 4 5 5 5 7 0 0 1 0 6 5 7 9 5 2 0 3 7 3 0 5 0 0 2 6 2 9 1 0 4 0 5 5 7 5 1 8 3 5 8...

Page 30: ..._____ Serial No _____________ Burner Type ____________________ Rating ________________ Spec No _____________ Serial No ________________ Nozzles _______________ Oil Pump _____________ Commissioning dat...

Page 31: ...L NOR Modulating Revision 101199B B B B B BURNER URNER URNER URNER URNER M M M M MODIFIC ODIFIC ODIFIC ODIFIC ODIFICA A A A ATION TION TION TION TION R R R R RECORD ECORD ECORD ECORD ECORD Date Detail...

Page 32: ...vision 101199B Page 32 P O Box 1 Vines Lane Droitwich Worcestershire WR9 8NA England Telephone 01905 794242 Direct Dial 01905 794331 Facsimile 01905 794017 Spares 01905 795829 email info nu way co uk...

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