Page 1: ...n 10 Motor Cord Connection 10 11 Air Hose Connection 10 12 Connecting the Motor and Spindle 11 13 Changing Tools 11 14 Replacing the Collet 12 15 Fixturing the Motor and Spindle 12 16 Operation Proced...
Page 2: ...worn cord immediately 7 This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Sketch A in Figure below 115V The tool has a grounding plug that looks lik...
Page 3: ...ves while the motor is running Never touch the motor spindle or cutting tools while the system is operating Use only the proper input power source voltage and check the voltage setting on the ASTRO E4...
Page 4: ...stop Before restarting the system or continuing operation check and correct the cause of the malfunction Failure to correct the problem will result in damage to the control unit motor and spindle Alwa...
Page 5: ...ety relay is installed to conform to European safety standards The a contact is used for the electric line and the b contact output makes detection of an open motor electric line circuit possible This...
Page 6: ...ASTRO E500Z ASTRO E800Z ASTRO E800Z series 4 4 series 5 5 ASTRO E400Z Torque Output Characteristics ASTRO E400Z ASTRO E500Z Output Torque Motor Speed ASTRO E800Z Torque Output Characteristics Output...
Page 7: ...oint Connect air hose to supply cooling air to the motor Power Supply Voltage Selector Switch 115V or 230V power sources can be selected by use of this switch Air Input Joint Supply clean dry regulate...
Page 8: ...peed Warning and Error Codes are displayed to 2 digits Error Lamp When an error exists this lamp lights and the error code is shown on the digital display Power Lamp Power Switch is in the ON position...
Page 9: ...compatible with 115V or 230V main supply voltage and is equipped with a switch for voltage selection 01 0 2 Voltage Setting 115V Set the input voltage switch to 115V Voltage Setting 230V Set the input...
Page 10: ...roper cord according to the power source being used The type of power source cord for 230V should be specified when the system is ordered Only use grounded power sources Failure to properly ground the...
Page 11: ...hose with 6 4 adaptor into the inlet joint on the right side of the control unit Insert the provided air hose with filter from AL 0201 into the inlet joint If you are not using the AL 0201 air line ki...
Page 12: ...the collet and remove the tool The first turn will loosen the chuck nut but the tool will not release and turning will become stiff Keep turning through the stiffness and the collet will open Insert...
Page 13: ...by positioning the collet in the chuck nut and pressing down on a flat surface 15 Slit Fastening Bolt Fastening Bolt Bushing Split Split Bushing Fastening Bolt Fastening Bolt Chuck Wrench Flat Collet...
Page 14: ...motor speed display 1 means 1 000 min 1 8 Pushing the Start Switch a second time will extinguish the Motor Lamp and the motor will stop Reset the Speed Adjustment Knob to the minimum speed setting and...
Page 15: ...Lamp Auto Lamp Error Lamp Internal Control Mode Lamp Load Monitor Lamp LOAD External Control Mode Lamp 500 Lamp Manual Lamp REV Lamp D FWD Lamp Motor Lamp Fig 17 Input Output Connector CN1 Input Outpu...
Page 16: ...een PIN4 and PIN12 ON Closed Safety Relay is OFF System Stopped no continuity Safety Relay is OFF Open Normal Operation When AUTO mode is being used output transistor is ON closed When incoming power...
Page 17: ...ned with more than 0 5mm spacing by the relay s recoil mechanism CN1 Connector Rating Relay Contact Rating Current Rating 3A AC DC Voltage Rating 250VAC DC Relay Contact Rating At resistance load COS...
Page 18: ...hoto Coupler Output TTL Level 24 Pulse Output 1 revolution Output 1 rotation Not Used Not Used Not Used Rotation Speed 0V 10VDC Input At 10V 50 000min 1 or 80 000 min 1 Not Used When motor is rotated...
Page 19: ...TOP Rotation Stop CN2 Pin6 Pin18 Photo Coupler isolated Transistor Output When Motor is stopped Transistor is OFF The Max Rating of Transistor is VCEO 50V Ic 50mA Pc 100mW Please use at less than the...
Page 20: ...please attach the provided connector cover to the unused connector 10 Refer to Table 1 for cross reference information between the External Input Output Terminal of NE52 CN2 of NE147 400 NE147 NE147 8...
Page 21: ...ror Emergency Stop Error Over Speed Error Excessive Current to Motor Motor Connector is disconnected Over 90 Air pressure for motor cooling is too low Continuous excessive load AUTO control mode Motor...
Page 22: ...hotter than 20 C If hotter than 20 C check installation and restart Break In procedure 1 15 000 15Min No Abnormal Noises 3 40 000 10Min 15Min for ASTRO E400Z Spindle Housing no hotter than 20 C If hot...
Page 23: ...Reciprocate the tool several times after each in feed step 6 Always operate tools within the tool manufacturer s recommended speed limits Use of a tool outside of the manufacturer s recommended speed...
Page 24: ...le Horizontal Mounting Brackets Vertical Mounting Brackets Suspended Mounting Brackets 21 Suspended Mounting Brackets 4pcs set Model BRC 4 Code No 8413 ASE8413 in U S A Vertical Mounting Brackets 2 pc...
Page 25: ...It is intended to be used with a standard 3 conductor cable The cable Iength can be cut to fit your specific installation Please refer to the Minimum gage for cord chart on page 1 of this manual to d...
Page 26: ...correct the cause of the error Reset the system If E4 is displayed wait 20 minutes before restarting the system Check the Motor Speed Selection Switch and set to EXT Error lamp cannot be shut off Moto...
Page 27: ......
Page 28: ...05 03 005 M 800 585 4675 800 838 9328 4332...
