Novus N3000 Instruction Manual Download Page 1

NOVUS AUTOMATION 

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Controller N3000 

UNIVERSAL PROCESS CONTROLLER – INSTRUCTIONS MANUAL – V2.1x A 

 

SAFETY SUMMARY 

The  symbols  below  are  used  on  the  equipment  and throughout this 
document  to  draw  the  user’s  attention  to  important  operational  and 
safety information. 

 

 

CAUTION OR WARNING: 

Read complete instructions prior to 
installation  and  operation  of  the 
unit. 

CAUTION OR WARNING: 

Electrical Shock Hazard 

All  safety  related  instructions  that  appear  in  the  manual  must  be 
observed to ensure personal safety and to prevent damage to either 
the  instrument  or  the  system. 

If  the  instrument  is used in a manner 

not  specified  by  the  manufacturer,  the  protection  provided  by  the 
equipment may be impaired.

 

INTRODUCTION 

The N3000 is a process controller incorporating a PID algorithm and 
universal  inputs  (sensor  and  standard  signals)  and  outputs  (logical, 
relay  and  analog  outputs).  It  holds  in  one  single  instrument  all  de 
main  features  that  are  needed  for  the  vast  majority  of  industrial 
processes. 

OVER-TEMPERATURE PROTECTION 

When  designing  any  control  system  it  is  essential  to  consider  what 
will  happen  if  any  part  of  the  system  should  fail.  In  temperature 
control  applications  the  primary  danger  is  one  in  which  the  heating 
remains  constantly  on.  In  any  application  where  physical  injury  or 
destruction  of  equipment  might  occur,  it  is  recommend  to  install  an 
independent  protection  equipment,  with  a  separate  temperature 
sensor,  to  disable the heating circuit in case of overheating. Please 
note that the alarm relays within the controller will not give protection 
under all failure conditions. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONFIGURATION 

INPUT TYPE SELECTION 

Select the input type (in parameter “

tYPE

tYPE

tYPE

tYPE

”) from 

Table 1

 below. 

TYPE 

CODE 

CHARACTERISTICS 

0

0

0

 

 

 

range: -50 to 760 °C (-58 to 1400 ºF) 

1

1

1

 

 

 

range: -90 to  1370 °C (-130 to 2498 ºF) 

2

2

2

 

 

 

range: -100 to 400 °C (-148 to 752 ºF) 

3

3

3

 

 

 

range: -90 a 1300 °C (-130 a 2372 ºF) 

4

4

4

 

 

 

range: 0 a 1760 °C (32 a 3200 ºF) 

5

5

5

 

 

 

range: 0 to 1760 °C (32 to 3200 ºF) 

Pt100 

6

6

6

 

 

 

range: -199.9 to 530.0 °C (-328.0 to 986.0 ºF) 

Pt100 

7

7

7

 

 

 

range: -200 to 530 °C (-328 to 986 ºF) 

4-20 mA 

8

8

8

 

 

 

J

 linearization. Programmable range: -110 to  760 °C 

4-20 mA 

9

9

9

 

 

 

K

 linearization. Programmable range: -150 to 1370 °C 

4-20 mA 

10

10

10

10 

 

 

 

T

 linearization. Programmable range: -160 to 400 °C 

4-20 mA 

11

11

11

11 

 

 

 

N

 Linearization. Programmable range: -90 a 1370 °C 

4-20 mA 

12

12

12

12 

 

 

 

R

 Linearization. Programmable range: 0 a 1760 °C 

4-20 mA 

13

13

13

13 

 

 

 

S

 linearization. Programmable range: 0 to 1760 °C 

4-20 mA 

14

14

14

14 

 

 

 

Pt100 linearization. Prog. Range:-200.0 to 530.0 °C 

4-20 mA 

15

15

15

15 

 

 

 

Pt100 linearization Prog. Range:-200 to 530 °C 

0 to 50 mV 

16

16

16

16 

 

 

 

Linear.   Programmable indication -1999 to 9999 

4-20 mA 

17

17

17

17 

 

 

 

Linear.   Programmable indication -1999 to 9999 

0 to 5 Vdc 

18

18

18

18 

 

 

 

Linear.   Programmable indication -1999 to 9999 

4 to 20 mA 

19

19

19

19 

 

 

 

Square Root Extraction 

Table 1

 - Input Types 

OUTPUTS, ALARMS AND DIGITAL INPUTS CONFIGURATION 

The  controller  input/output  channels  can  assume  multiple  functions, 
depending  on  configuration:  control  output,  alarm  output,  digital 
output,  digital  input,  and  PV  or  SV  analog  retransmission.  These 
channels are identified as I/O1, I/O2, I/O3, I/O4, I/O 5 and I/O6. 

The basic controller model comes loaded with: 

 

I/O1 and I/O2 - SPDT relay output; 

 

I/O3 and I/O4 – SPST relay output; 

 

I/O5 - analog output (0-20 or 4-20 mA), pulse 10 V max, digital I/O; 

 

I/O6 – Digital Input; 

The function code of each I/O can be selected among the options on 
Table  2.  Only  valid  function  codes  are  displayed  for  each  I/O  (for 
example, I/O1, which is a relay, can be configured with functions 0 to 
5 only; on the other hand,  I/05 can perform all 16 functions). 

The description for the functions follows: 

 

CODE 0

 - No function. The I/O channel programmed with code 0 

will not be used by the controller. It is available to be used by serial 
communication as digital output. 

 

CODES  1  to  4

  -  Alarm  output  -  Available  for  all  I/O  channels 

(except  I/O6).  The  selected  channel  can  be  used  as  output  to 
Alarms 1 to 4. 

 

 CODE 6

 - Digital input - Standard for I/O5 and I/O6. 

Closed:  Manual control 

Opened: Automatic control 

 

Summary of Contents for N3000

Page 1: ... S 5 5 5 5 range 0 to 1760 C 32 to 3200 ºF Pt100 6 6 6 6 range 199 9 to 530 0 C 328 0 to 986 0 ºF Pt100 7 7 7 7 range 200 to 530 C 328 to 986 ºF 4 20 mA 8 8 8 8 J linearization Programmable range 110 to 760 C 4 20 mA 9 9 9 9 K linearization Programmable range 150 to 1370 C 4 20 mA 10 10 10 10 T linearization Programmable range 160 to 400 C 4 20 mA 11 11 11 11 N Linearization Programmable range 90 ...

Page 2: ...fic segments of the program See item 7 2 in this manual Event alarm Detects a heater broken condition by monitoring the load current when the control output is activated This alarm function requires an optional device option 3 Details of the resistance fail option can be found in a specific documentation that is sent with the product when the option is purchased TYPE PROMPT ACTION Disabled off off...

Page 3: ... 5 to 1 5 mm2 16 to 22 AWG The terminals should be tightened to a torque of 0 4 Nm 3 5 lb in To minimize the pick up of electrical noise the low voltage DC connections and the sensor input wiring should be routed away from high current power conductors If this is impractical use shielded cables In general keep cable lengths to a minimum RECOMMENDATIONS FOR INSTALLATION Input signal wires should be...

Page 4: ...ous displayed parameter INCREASE and DECREASE keys Used to change parameter values Programmable FUNCTION Key Can be assigned to the special functions described for the f fvnc f fvnc f fvnc f fvnc parameter When the controller is turned on its firmware version is displayed for 3 seconds after which the controller starts normal operation The values of PV and SV are displayed and the outputs are enab...

Page 5: ...d soak Valid for all profile programs 0 0 0 0 PT1 to PT7 values are in seconds 1 1 1 1 PT1 to PT7 values are in minutes Pr n Pr n Pr n Pr n PROGRAM TO BE VIEWED Selects the ramp and soak profile program to be edited viewed in the following cycle prompts 7 programs available ptol ptol ptol ptol RAMP AND SOAK TOLERANCE maximum deviation between PV and SV Whenever this deviation is exceeded the time ...

Page 6: ...ut Options 0 6 7 8 9 and 10 are possible for this input Refer to Table 2 for functions f fvnc f fvnc f fvnc f fvnc F KEY FUNCTION Selects the I O function assigned to the front panel key Available functions are 0 0 0 0 Key not used 7 7 7 7 Start Stop the controller RUN function 8 8 8 8 Select remote setpoint 9 9 9 9 Execute Hold ramp and soak profile 10 10 10 10 Enable Disable ramp and soak profil...

Page 7: ...t ramp and soak program to be executed at prompt Prn Prn Prn Prn 0 to 7 Start control at the rvn rvn rvn rvn prompt by selecting YES Before executing the program the controller waits for PV to reach the first set point SP0 if PtoL PtoL PtoL PtoL is different than zero Should any power failure occur the controller resumes at the beginning of the segment it currently is AUTO TUNE During auto tune th...

Page 8: ... the host to up to 31 slaves in a multidrop network topology Up to 247 units can be addressed by the MODBUS RTU protocol Maximum network distance 4 000 feet Time of indicator disconnection Maximum of 2 ms after the last byte Te communication signals are electrically isolated from the rest of the instrument and can be 1200 2400 4800 9600 19200 38400 and 57600 bps Number of data bits 8 without parit...

Page 9: ...se Please retain the dated sales receipt as evidence of the date of purchase You will need it for any warranty service Within this period warranty against defects in material and workmanship under normal use is free of charge For repair send the product and the sales receipt to our address Expenses and transportation risks are under the purchaser s responsibility This warranty does not cover any d...

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