NOVOTEST TP-2020 Operating Manual Download Page 29

 

 

RDC.OD.TP-2020.000 OM 

Operation manual 

Coating Thickness Gauge NOVOTEST TP-2020 

Page 30 

 

scheduled maintenance. 

The preventive maintenance is performed at least once every three months and includes external 

inspection, cleaning, and lubrication. 

The scheduled maintenance is carried out by the manufacturer at least once a year and is a 

prerequisite to retain the manufacturer warranty. 

It is very important to maintain the device in time during the entire operation period. In this case, it 

is necessary to follow the schedule in the table. 3.2 (focusing on the operating time of the device or the 
months of its operation, whichever happens first). 

The list of steps performed during each maintenance  will depend on the device model, year of 

production, and run to failure. By request, the authorized service center of NOVOTEST can provide 
information about steps to be taken when servicing the device. 

The records of regular maintenance of the device shall be made in the datasheet of the device. The 

information of maintenance is very important; it can be needed to exercise the rights for warranty repair 
of the device. So, always make sure that the authorized service center of NOVOTEST puts a stamp in 
the right place under the record about the performed procedure. 

 
Table 3.1 – The maintenance schedule of NOVOTEST 
 

Device

 

The maintenance schedule of NOVOTEST

 

All models except for models specified 
below

 

The annual maintenance is carried out in one year or 
after 2000 hours of operation (whichever happens first)

 

Portable hardness testers (dynamic, 
ultrasonic, combined)

 

The annual maintenance is carried out in one year or 
after 2000 hours of operation (whichever happens first)

 

 
If any failure in the device is found, it shall be submitted to the manufacture for maintenance. The 

table 3.2 shows the failures that can be eliminated independently. 

 
Table 3.2 – Possible faults and methods of elimination 
 

Name of failure, signs, and 

additional evidence 

Possible reason 

Method of elimination

 

The thickness gauge does not 
turn on 

The batteries are discharged 

Check availability and condition 
of autonomous power supply 

No measurement 

Breakage in the probe circuit 

Check and eliminate the 
breakage 

The device shows false 
readings 

The device is not calibrated or 
there is a considerable impact of 
external factors 

Re-calibrate the device and 
eliminate the influence of 
external factors 

 

 

 

Summary of Contents for TP-2020

Page 1: ...Coating Thickness Gauge NOVOTEST TP 2020 Operating Manual 2021...

Page 2: ...llation 11 2 2 3 Probe connection 11 2 3 Intended use 12 2 3 1 Turning on 12 2 3 2 Working in MEASUREMENT mode 13 2 3 3 Zeroing of the probe 14 2 3 4 Working in CALIBRATION mode 15 2 3 5 Working in AR...

Page 3: ...27 3 3 Warranty 27 3 3 1 Basic warranty 27 3 3 2 Extended warranty 27 3 3 3 Warranty for repaired or replaced parts 28 3 3 4 Wearing parts 28 3 3 5 Owner obligations 28 3 3 6 Warranty restrictions 29...

Page 4: ...ruction and actions as well as information necessary for the correct use of the product Before use study this document as the device is to be used by those familiar with the principles of operation an...

Page 5: ...1 2 V Amperage max mA 100 Time of continuous operation min h 20 Weight of the electronic unit and battery max g 250 Weight of the probe max g 150 Operating temperature C 20 40 Air humidity max 98 at...

Page 6: ...is indicated in the passport of the device 1 4 Application of probes Fig 1 1 show the probes of different types F 0 3 F 0 5 F 2 F 5 NF 2 M 12 M 30 M 60 DSH ST STMD Figure 1 1 Probes F probe The probe...

Page 7: ...oatings M30 0 30000 m 0 03h 0 02 mm Testing of mastic coatings M60 0 60000 m 0 03h 0 03 mm Testing of mastic coatings NF 2 0 2000 m 0 03h 0 002 mm Testing of anodic oxide films and paint coatings ST 4...

Page 8: ...he keyboard buttons and their functions turning on and off left functional button right functional button navigation up in the device menu selection of the measuring unit navigation down in the device...

Page 9: ...sessed by checking the modes of its operation and checking the possibility of measuring the thickness by the thickness blocks reference blocks The discrepancy between the readings of the device should...

Page 10: ...ure that there is no mechanical damage to the processing unit 4 probe 10 connector 7 and connecting cable 9 2 2 2 Battery installation Place a battery into the battery compartment 5 after pushing and...

Page 11: ...rasp its housing in a corrugated area do not pull the cable Figure 2 3 Manipulating connectors 2 3 Intended use 2 3 1 Turning on Turn the device on by pressing on the control panel until a short term...

Page 12: ...ic display The measured data can be displayed in several modes see c 1 7 button is used to switch between the modes and when the button pressed the menu of displaying modes will appear on the screen N...

Page 13: ...ed part 2 Then set the probe on the prepared sample or object without coating upright and push it down fig 2 11 without wiggling Figure 2 11 Setting of the probe on the uncoated object Warning Do not...

Page 14: ...l corresponds to the base material of calibration Ferromagnetic base Non ferromagnetic base Base 1 Base 2 for a specific material of coating Dielectric coating Coating 1 Coating 2 Coating 3 Coating 4...

Page 15: ...of the following parameters fig 2 17 LANGUAGE selection of the language of the device menu English Russia and others are available BRIGHTNESS changing of the display brightness from 0 to 100 discrete...

Page 16: ...ttings of the probe This is needed to resume proper calibration after incorrect settings 2 3 7 2 Downloading of calibration backups The saved calibrations can be downloaded from the probe memory This...

Page 17: ...e firmware version 2 3 9 Measurements 1 Connect the probe and turn the device on by pressing 2 Zero the probe see c 2 3 3 3 Set the probe on the test object or coated part upright and press it to down...

Page 18: ...pressing 5 Check the accuracy of zero setting and make sure that the readings of the device do not exceed 2 m 6 Measure the test object If the coating thickness is identical to the coating thickness o...

Page 19: ...nnect the DSH probe to the device 2 2 3 2 Turn the device on 2 3 1 3 Set the base material in the device settings Non ferromagnetic base and set the coating material to Dielectric coating 4 Set zero o...

Page 20: ...old 2 4 Connection of the device to PC 2 4 1 Software installation Connecting the device to a PC user can transfer the information stored on the memory card to a PC To connect the device to a PC 1 Cop...

Page 21: ...play 2 4 2 Working with AWP TP1M software At the first start of the program the window will appear where the archive location should be chosen for saving of the measurement information fig 2 32 and th...

Page 22: ...and Russian websites or planet international website in English and the website will be opened in the browser by default 2 4 3 Data transfer to PC To drop the data saved in the device memory connect t...

Page 23: ...rements to a PC 2 4 4 Data processing on PC In OPERATION WITH ARCHIVE section user can view print copy move and delete the data from archive fig 2 35 Each record is saved with a full information about...

Page 24: ...DIAGRAM HISTOGRAM and measurement results Maximum Minimum Deviation Average Standard deviation Mean square deviation Variation coefficient The homogeneity of the series Number of measurements This inf...

Page 25: ...he preview window of the testing protocol In the Screen copies section user can save the display images on the device in real time and the device should be connected to a PC To save the measurement pr...

Page 26: ...The following warranty information is valid for all NOVOTEST products The manufacturer guarantees the conformity of the device to the requirements of the technical conditions under the user s complian...

Page 27: ...e replaced adjusted due to the damage However these parts are subject to the basic warranty of NOVOTEST for 12 months probes and their components connecting cables parts and mechanisms exposed to mech...

Page 28: ...turer Use of batteries or other components of poor quality Power line surge Failure a timely repair of damage found during scheduled maintenance Factors outside the scope of control of NOVOTEST for ex...

Page 29: ...warranty repair of the device So always make sure that the authorized service center of NOVOTEST puts a stamp in the right place under the record about the performed procedure Table 3 1 The maintenanc...

Page 30: ...place of storage should be free from vapors of aggressive media acids alkali and direct sunlight The device shall not be exposed to rapid shocks falls or strong vibrations The devices shall be placed...

Page 31: ...______________________ __________________________________________________________________________________ __________________________________________________________________________________ ___________...

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