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123-1016-004

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NOVA

Voyager DVR
Drill Press

™

OPE

RATION

MANUAL

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Summary of Contents for Voyager

Page 1: ...123 1016 004 1 NOVA Voyager DVR Drill Press OPERATION MANUAL ...

Page 2: ...eknatool com Website www teknatool com United States NOVA Innovation and Customer Care Center Phone 727 954 3433 Email service teknatool com Website http www teknatool com Or you can contact the retailer where you purchased your NOVA Voyager DVR Drill Press for the contact details please see our website www teknatool com ...

Page 3: ... the 2MT Keyed Chuck 15 Positioning the Table 16 Tilting the Table 16 Quill Lock 16 Using the Mechanical Depth Stop 16 HMI HUMAN MACHINE INTERFACE LAYOUT 17 Running the Drill press 17 User Interface Menu 17 MAINTAINING THE VOYAGER DRILL PRESS 22 TEKNATOOL WARRANTY 24 833 Voyager Drill Press Headstock Breakdown 25 833 Voyager Drill Press Stand Table Breakdown 26 833 Voyager Drill Press Parts List 2...

Page 4: ...22 DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only 23 PAY ATTENTION TO WORK Concentrate on your work If you become tired or frustrated leave it for a while and rest 24 SECURE WORK Use clamps or a vice to hold work when practical Severe injury or death can occur if an object comes free as it can become a dangerous projectile 25 CHECK ...

Page 5: ...T UP with spindle off Examine the set up carefully and rotate the work piece by hand to check clearance and check speed is correctly selected before turning on spindle 8 DO NOT MAKE ADJUSTMENTS when the drill press spindle is turning Make all adjustments with power OFF 9 TIGHTEN ALL CLAMP HANDLES on the drill press before operating drill press 10 ALWAYS CHECK CORRECT SPEED IS SELECTED BEFORE SWITC...

Page 6: ...Table 1 5 8338054 Table Support Assembly 1 6 8338036 Handle Arm 1 7 8338032 Lock Handle 2 8 8338009 Down feed Handle 3 9 AK4 AK5 AK6 4mm 5mm and 6mm Allen keys 3 10 8338037 Handle 1 11 8338047 17mm 10mm 27mm open and close end wrench 1 12 8338049 Chuck drift 1 13 8338051 Drill Chuck 1 14 8338052 Chuck Key 1 15 8338053 Arbor 1 16 55407 Firmware Upgrade Cable 1 Figure 1 Voyager Drill press box inven...

Page 7: ...ce Motor Rated power output 1250 W 1 75 HP Speed range 50 5500 rpm Default Speed 900 rpm Rotation direction Bidirectional FWD REV Power supply range 115 V 240 V 50 Hz 60 Hz Power Factor PF 0 95 Speed controller PI speed regulation with adaptive control coefficients Three pre set PI coefficient curves Soft Normal and Hard Work piece inertia measurement for PI speed controller adaptive control Torqu...

Page 8: ... done The use of dust collectors and filters will minimize risks to your health ASSEMBLING THE NOVA VOYAGER DVR DRILL PRESS Unpacking and Preparing the Drill Press 1 Open shipping container remove all components and set aside shipping materials Keep all materials until drill press is assembled and ensured to be operational 2 Arrange all components on the ground to prepare for order of assembly fro...

Page 9: ...de the rack and bracket assembly down over the column and insert the bottom of the rack into the mating groove in the sleeve on the bottom of the column 8 Slide the top collar down and over the rack ensuring that the grooved end of the collar is on the bottom to properly guide the rack around the column see below Tighten set screw to secure in place Figure 4 Mounting the table bracket and rack 2 2...

Page 10: ...able Vertical Adjustment Lever to the lifting mechanism making sure set screw is fully tightened to flat spot on shaft 11 Lock the table bracket handle lock handle behind the column and insert the table into the table bracket 12 Loosen the table release set screw to allow proper locking against table rotation Figure 6 Table release set screw 13 Install the 3 handles for raising and lowering the qu...

Page 11: ... should be grounded and in good condition Use an extension cord with a heavy enough gage and to avoid power loss and over heating and it is not recommended to use a long extension cord NOTE Ground Fault Interrupters GFI s are generally not compatible with Variable speed motors If you wish to use a GFI or RCD select a unit that is confirmed for use with a Variable speed motor using capacitor charge...

Page 12: ... screen prompts and make sure to carefully position the quill height at a consistent spot for each inch interval If the consistency of marking each inch isn t accurate enough the calibration will have to be redone The default home screen will show as follows Default Run Speed Fav Speed 2D Depth displays current vertical position of the quill Set Depth will display the current User Set Depth blank ...

Page 13: ...ssed the screen will display the set speed and direction for 2 seconds before switching to the current running speed 2 RED OFF KEY Pressing this key will stop spindle rotation and reset the HMI Human Machine Interface The ON OFF keys in the above panel only switch the motor on and off The selected speed will remain until adjusted or until the computer is switched off 3 RPM KNOB Rotate the knob clo...

Page 14: ... 1 to 4 respectively They can also be set in the menu to perform other functions Changes to frequently used settings can be made very easily with this feature This can be achieved by going to the Menu Edit F Shortcuts and select the desired function from the list Auto safety If the power is lost to the machine when power is restored the computer will reboot but the machine will not start until the...

Page 15: ...in Figure 8 3 Insert the arbor and the chuck into the spindle until it stops 4 If the arbor and the chuck do not fully insert while applying light upward force rotate the chuck until it aligns and inserts fully into the spindle 5 With the chuck jaws fully retracted arbor and chuck upward with a hammer on a wood block or a soft hammer to fully seat the arbor and the chuck The Seating arbor and chuc...

Page 16: ...ew underneath the previous bolt using 5mm Allen key 3 Tilt table to desired angle 4 Retighten bolt and set screw and ensure table is securely locked in place before drilling Quill Lock 1 To lock the quill at a certain depth pull the quill lever down to the desired level and turn the quill lock handle clockwise and tighten firmly Figure 10 Quill lock 2 If the quill lock handle is not fully tightene...

Page 17: ...t the drilling depth press the Menu Cancel button to access this User Set Depth setting in the menu and more User Interface Menu The HMI has been programmed with a user interface menu The menu can be used to configure and view the parameters of the drill press The user can access the HMI Menu by pressing the MENU key when the motor is idle or running Navigating the Menu To cancel or exit the menu ...

Page 18: ...The User Set Depth feature allows the user to quickly set the drilling depth This is essentially an electronic depth stop that will give warning beeps when approaching the set depth and stop the motor when the depth has been reached To activate the User Set Depth feature simply select the feature in the menu and set a depth to drill The drilling depth can be set using the F1 F2 keys or Speed Dial ...

Page 19: ...low the machine to reach the pilot speed and fully initialize before drilling If drilling begins prematurely the load sensing will not calculate correctly and the drill likely will not ramp up to full speed at the appropriate time Tapping Mode The tapping feature has two options for programmed cycles for tapping Both modes require the user to manually feed the tap during tapping and should only be...

Page 20: ...ibrate Depth This is where the depth sensor can be calibrated or recalibrated Braking This toggles the powered assisted braking on off The braking function provides some power to the motor after the OFF button or emergency stop has been pressed This can be used to help stop the spindle and reduce the free spinning time It is important that the user does not press any buttons or try to use the HMI ...

Page 21: ...ºC Spd Err Difference between SET and RUN speed WARNING Extreme changes to these parameters can result in undesirable and potentially unsafe motor behavior Call the NOVA Customer Care Center if you have any questions on what effects your changes will make Set Password This setting allows the drill press to be locked upon startup requiring a password to access or run it If the password is forgotten...

Page 22: ...he NOVA Voyager DVR Drill Press again and the default parameters will be restored to the firmware memory MAINTAINING THE VOYAGER DRILL PRESS WARNING Always isolate from power supply unplug before carrying out any maintenance Interval Maintenance After each use Clean the work area and drill press Vacuum shavings and dust from the headstock table and base Monthly Wax exposed cast iron parts with a g...

Page 23: ...have been disconnected Dust over a long period of time may have settled on the sensors First spin the spindle by hand to create a draught through the sensors Re try the motor If the error remains with the power switched off and disconnected remove the upper rear guard and remove any wood dust with a vacuum cleaner Avoid getting the nozzle too close to the electronics After this step dust may fall ...

Page 24: ... Teknatool will not be responsible for any asserted defect which has resulted from normal wear misuse abuse power surges or excess voltage fluctuation repair or alteration made by anyone other than an authorized service facility or representative Under no circumstances will Teknatool International Ltd be liable for incidental special indirect and consequential damages or expenses including loss of...

Page 25: ...123 1016 004 25 833 Voyager Drill Press Headstock Breakdown ...

Page 26: ...123 1016 004 26 833 Voyager Drill Press Stand Table Breakdown ...

Page 27: ...GSC M12 16 39 6919011 Basic Sync 40 58018 Controller Board 41 MPB0412 MSPP M4 12 42 MPB0320 MSPP M3 20 43 8338019 M20 6 12mm Cable Gland 44 8338020 Quick Release Nut 45 8339042 Mechanical Stop Rod 46 8339031 Mechanical Stop Bracket 47 C05010 M5 Cap Screw 48 8339026 Drill Press Key Pad 49 8338021 JHF16 Sub Body E Stop REF PART DESCRIPTION 50 C05020 SHCS M5 20 51 8338023 Pedometer Cover 52 8339021 D...

Page 28: ...123 1016 004 28 833 Voyager Drill Press Wiring Diagram ...

Page 29: ...123 1016 004 29 NOVA Voyager DVR Drill Press Manual 123 1016 004 Teknatool International 2016 All rights reserved Teknatool USA Inc ...

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