Nouvag 5040nou Operating Instructions Download Page 2

Cleaning

Mechanical cleaning

1.  After pre-cleaning place the micro saw and its accessories in the strainer basket.
2.  Mechanical cleaning is only successful if the pre-cleaning, described above, is ad-

hered to!

3.  Cleaning is done using the Vario TD programme in the cleaning and disinfection 

unit (CDU). For the cleaning process it is advisable to use DI water (fully desalinated 
water).

4.  After completing the cleaning programme (inc. Thermal disinfection) check the micro 

saw, the nut and the cooling clip for visible contamination in grooves and gaps. Re-
peat the cleaning cycle, if necessary.

Automatic cleaning process (Vario TD programme)

1.  Pre-clean with cold water for 4 minutes.
2.  Empty
3.  Clean for 5 minutes at 55°C with 0.5 % alkaline or 

at 40°C with 0.5 % enzymatic cleaner.

4.  Empty

5.  Neutralise with cold water for 3 minutes.

6.  Empty

7.  Inter-rinse for 2 minutes with cold water.

8.  Empty

Disinfection

Mechanical disinfection

The cleaning/disinfection unit has a thermal disinfection programme which follows 
after the cleaning. When performing mechanical thermal disinfection, give due consid-
eration to the national requirements relating to the A0 value (see DIN EN ISO 15883-1). 

We recommend an A0 value of 3.000 for the instrument. Disinfection must be carried 

out with DI water.

Warning

When inadequately rinsed or exposed to the disin-
fectant or detergent for too long, the instrument can 

corrode. Please see the corresponding detergent and 
disinfectant’s package insert for dwell times.

Drying

Mechanical drying 

Dry the micro saw using the cleaning/disinfection unit’s (CDU) drying cycle. If required, 
manual drying can also be achieved by using a lint-free cloth. When drying manually, take 
particular care with the grooves and gaps of the instrument. Then spray the instrument 

again with NouClean spray.

Every CDU must provide a corresponding drying procedure through the manufacturer (see 
ISO 15883-1). Please follow the corresponding CDU-manufacturer’s directions and operating 
instructions.

Manual drying 

Set up the micro saw in an upright position without 
the nut and the cooling clip attached. 
Dry the instrument for at least 30 minutes. Then 
spray it with NouClean spray. Afterwards reassemble 
the nut and the cooling clip back onto the instru-
ment.

 Manual cleaning 

and disinfection

1.  Immerse the micro saw handpiece after pre-cleaning for 15 minutes in a bath with enzymatic cleaner (for example 2 % 

ID 215, Dürr Dental). Clean accessories such as e.g. the cooling clip and the nut for 15 minutes in an ultrasonic bath (1 % 
ID215). Follow the instructions of the manufacturer of the detergent.

2.  Perform a complete post-clean of the product under running drinking water, using a soft brush. Intensely rinse, if 

there is any cavities and lumens existing,  with a water pressure gun (or similar) for at least 30 seconds.

3.  To remove the detergent, rinse the products under running city water (drinking quality) for at least 30 seconds.

Warning

Do not clean micro saw 
(handpiece) in an ultra-

sonic bath!

Manual
disinfection

After cleaning, immerse the products for 5 minutes in a bath with a suitable disinfectant (for example 2 % ID 212, Dürr Dental). It must be ensured that 
all surfaces are completely wetted with the disinfectant. Follow the manufacturers instructions of the disinfectant.
After disinfection thoroughly rinse all products with deionised water to remove the disinfectant ( > 1 min.).

Manual
drying

Set up the micro saw handpiece vertically, separated from the cooling clip, to make sure the outflow of water is favored. Dry products with a lint-free 
paper towel. Then dry with suitable compressed air in accordance with the RKI recommendation. Pay particular attention to the drying of hard to 
reach areas.

Inspection
and care

1.  First unscrew the union nut and remove the cooling clip.
2.  Perform a visual inspection for damage, corrosion and wear.
3.  In the next step, spray the saw handpiece for cleaning and care. Nouvag AG recommends the use 

of NouClean spray. Place the spray attachment (REF 1958) on the spray can and spray the saw 

handpiece from the coupling side with NouClean spray for about 3 seconds until only clear liquid 

escapes from the saw handpiece.

4.  Then wipe with a damp cloth (observe the instructions for use of the product).

5.  After spraying the saw handpiece, re-install the cooling clip on the saw handpiece and screw the 

union nut onto the collet chuck.

Sterilisation

Sterilisation of the micro saw handpiece is performed with a fractionated pre-vacuum steam sterilisation technique (in accordance with DIN EN 556-1/
DIN EN ISO 17665-1) giving due consideration to the respective national requirements.  

Minimum requirements:

1.  Pre-vacuum phases: 3 

3.  Holding time: At least 3 minutes (full cycle).

2.  Sterilisation temperature: At least 132°C. 

4. Drying time: At least 20 minutes (max. 30 minutes). 

When sterilising several products during one sterilisation cycle, do not exceed the maximum steriliser load. (see manufacturer’s details).

A drying cycle must be added in the case of autoclaves without a post-vacuum function. After sterilisation an immaculate sterilisation result must 

be detected by examining the appropriate indications. According to the Robert-Koch Institute preparation ends with the documented release for 
use of the medical device.

Storage

Storing the sterile packaging

The sterilised product must be stored away from dust, humidity and contamination. Dur-

ing storage, direct sunlight should be safely avoided. After the expiry date has passed, 

do not use the product any longer.

Handling the sterile packaging

Before taking out the product, check for the packaging to 
be intact. When taking out the product, follow the respec-
tive aseptic procedures.

Information
for validating
the preparation

The above preparation process has been verified by a validated procedure. The following materials and machines were used:
1.   Alkaline cleaner: Neodisher® Mediclean; Chemische Fabrik Dr. Weigert GmbH & Co. KG
2.  Enzymatic cleaner: Neodisher® MediZyme; Chemische Fabrik Dr. Weigert GmbH & Co. KG 
3.  Cleaning and disinfection unit: Miele G 7836 CD

4.  Rack trolley: Miele E429

5.  Strainer basket/flush socket bar: 3mach (NOUVAG REF 51401)

6. Autoclave: Selectomat 666-HP (MMM) 

7.  Sterile packaging: Sterisheet 100; Broemeda Amcor Flexibles GmbH

Chemicals and machines other than those mentioned can also be used. In such a case consult the manufacturers or suppliers to find out whether their 
products confer the same performance as the products that the procedure was validated with.
If you should opt for a different procedure for reprocessing to the one given above, you are required to correspondingly establish the suitability

Note

There is no experience available from conducting other sterilisation procedures such as plasma sterilisation, low temperature sterilisation procedure, 
etc. Users bear full responsibility if they use a procedure which differs from the validated sterilisation procedure described!

Attention!

Please also comply with the applicable legislation in your country and the medical practice or hospital’s hygiene rules. This especially applies to the 
varying requirements for an effective inactivation of prions.

REF 1958

Accessories and spare parts

 

Saw blades  

Cutting depth   Form/Field   

PU*

 

  

Description 

Units

40347 ........... End wrench ...............................................................................  1 
1958 .............. Spray adapter for Nou-Clean Spray .......................................  
....................... for maintenance and care of handpieces ............................1 
1984 .............. NouClean-Spray  ...................................................................... 1

5047 ............. Cooling clip ................................................................................ 1
5049nou ...... Set of saw blades for micro compass saw ............................  
(REF 5041nou 5042nou, 5043nou, 5044nou, 5045nou; 1/Version) ...... 1

 

Troubleshooting 

Manufacturer and Service points

 

Nouvag AG 

 St.Gallerstr. 23 – 25 

 CH-9403 Goldach

 

Tel. +41 (0)71 846 66 00 

 [email protected] 

 www.nouvag.com

 

  

 

Nouvag GmbH 

 Schulthaißstr. 15 

 D-78462 Konstanz

 

Tel. +49 (0)7531 1290-0 

 Fax +49 (0)7531 1290-12

 [email protected] 

 www.nouvag.com

 

Nouvag USA, LLC 

 6201 Airport Freeway 

 Suite 200

 

Haltom City, Texas 76117 

 USA

 

Phone +1 817 887-9814 

 Fax +1 817 887-9817 

 Toll free no. (800) 673 7427

The complete list of all Nouvag-authorized service points worldwide are to be found on our Website, under:  

www.nouvag.com/en/service/service provider

Disposal 

When disposing of instruments, local legislations must be observed. Do not dispose of instruments with household waste. Observe the national regulations for the 

disposal of infectious waste.

Problem

Cause

Solution

Motor is running 
but saw is not 
moving

Saw handpiece is not 
correctly coupled 
with motor

Press saw handpiece firmly 
against the motor until it snaps 
into place. Check seat with 
countermovement.

Saw blade is not 
moving regularly

Saw blade is not cor-
rectly clamped

Clamp saw blade correctly 
and tighten nut with the end 
wrench.

6 mm

Rhinology

1

5112nou

11 mm

streight

6

5041nou

14 mm

streight

6

5042nou

18 mm

streight

6

5043nou

22 mm

streight

6

5044nou

26 mm

streight

6

5045nou

17 mm

rounded

6

5105nou

21 mm

rounded

6

5106nou

* PU: Packaging unit

Rasps

Work length Total length

PU

28 mm

70 mm

1

5046nou

36 mm

100 mm

5125nou

36 mm

100 mm

5126nou

36 mm

100 mm

5127nou

36 mm

100 mm

1

5128nou

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