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pump to fill the container. Stop the filler pump when the follower rod extends to 

approximately 8 inches (20 cm). 

2)  Push the follower rod into the grease tube assembly by pressing the locking lever. 

 

HOW TO EXPEL AIR POCKETS 

1)  Withdraw the follower rod from the grease tube assembly cap and engage it with the 

follower by rotating the follower handle. Exert force on the follower handle while holding 

down the vent valve (#8). 

2)  Pull the trigger in short bursts to operate gun until trapped air is expelled. Disengage the 

follower rod from the follower by rotating the follower handle. Push the follower rod into the 

grease tube assembly. 

3)  If step 2 fails, you can adjust the screw inside the grease release valve, and then both 

grease and air will be expelled. 

 

MAINTENANCE 

WARNING: 

Make sure the tool is disconnected from its power source before attempting 

any maintenance, cleaning, or inspection. 

 

Maintain your tools. It is recommended that the general condition of any tool be examined 

before it is used. Keep your tools in good repair by adopting a program of conscientious 

repair and maintenance in accordance with the recommended procedures found in this 

manual. If any abnormal vibrations or noise occurs, turn the tool off immediately and have 

the problem corrected before further use. Have necessary repairs made by a qualified 

service provider. 

 

Use only soap and a damp cloth to clean your tools. Many household cleaners are harmful 

to plastics and other insulation. Never let liquid get inside a tool. 

 

It is normal for nickel-cadmium batteries to gradually lose their power-retention capacity over 

hundreds of charge cycles. When this happens, replacement of the battery pack will be 

required. 

 

Motor polarity is important; the positive (red wire) must be connected to the positive terminal 

on the motor, which is identified with the small plastic dot next to it. 

 

The green ground wire must be secured under the motor mounting screw. 

 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for 109635

Page 1: ...REASE GUN OWNER S MANUAL WARNING Read carefully and understand all INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal in...

Page 2: ...USE This rechargeable grease gun was exclusively designed to pump and dispense lubricant using 14 4V battery power The maximum specification ratings should not be exceeded Any other use not in accord...

Page 3: ...t be recharged only with the specified battery charger A charger that may be suitable for one type of battery may create a risk of fire when used with another Use this battery operated tool only with...

Page 4: ...e a power tool when tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious injury Dress appropriately Do not wear loose c...

Page 5: ...ing order Never leave the tool running unattended Release the trigger if the grease gun is stalled Holding down the trigger could damage the motor or cause a fire When battery pack is not in use keep...

Page 6: ...AND EXTEND CABLE If the battery has been depleted and there isn t any AC outlet available use the DC to AC Cigarette Adaptor to recharge the battery Insert the DC to AC Cigarette Adaptor into the cig...

Page 7: ...ly extended and latched onto the locking lever 2 Remove the plastic cap from the grease cartridge and insert cartridge into the container tube 3 Remove the pull tab from the grease cartridge and screw...

Page 8: ...en end of the grease tube assembly into lubricant Slowly pull the follower handle back while pushing the grease tube assembly deeper into the lubricant to prevent air pockets from being pulled into th...

Page 9: ...intenance cleaning or inspection Maintain your tools It is recommended that the general condition of any tool be examined before it is used Keep your tools in good repair by adopting a program of cons...

Page 10: ...T 1 Part Description Part Description 1 Battery 7 Pump Assembly 2 Handle assembly 8 Packing 3 Flexible Hose 9 Grease Tube Assembly 4 Self locking trigger 10 Locking Lever 5 Coupler 11 Follower Handle...

Page 11: ...iption Part Description 1 Interference Blanker 8 Vent Valve 2 Motor Kit 9 Circuit Breaker 3 Gear Assembly Kit 10 Jiggle Switch 4 Yoke Block 11 Button 5 Plunger 12 Check Valve Kit 6 Grease Release Valv...

Page 12: ...OTING For replacement parts and technical questions please call 1 800 222 5381 WARRANTY One year limited warranty Northern Tool Equipment Co Inc 2800 Southcross Drive West P O Box 1499 Burnsville MN 5...

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