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2005-2008 Chrysler 5.7 Hemi Kit Number 05183NOS

OWNER’S MANUAL

P/N 199R11456

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Summary of Contents for 05183NOS

Page 1: ...2005 2008 Chrysler 5 7 Hemi Kit Number 05183NOS OWNER S MANUAL P N 199R11456 ...

Page 2: ...est cycle conditions HAZARDS DEFINED This manual presents step by step instructions that describe the process of installing your NOS Nitrous Oxide Injection System These procedures provide a framework for the installation and operation of this kit Parts are referenced by name and number to avoid confusion Within the instructions you are advised of potential hazards pitfalls and problems to avoid T...

Page 3: ...n instant to clear the opening of any possible dust or dirt It is important that all threads on the valves and solenoids are properly mated Never force connections that do not fit properly TABLE OF CONTENTS WHAT IS NITROUS OXIDE 4 DO S AND DON TS OF NITROUS OXIDE 4 Chapter 1 Introduction to Your NOS Nitrous Oxide Kit 4 1 1 General Information 4 1 2 System Requirements 5 1 3 Kit Components 5 Chapte...

Page 4: ...al revolutions before attempting to start Failure to do so can result in extreme engine damage Use your NOS nitrous system only at wide open throttle and at engine speeds above 3000 RPM Install a proper engine to chassis ground Failure to do so may result in an explosive failure of the main nitrous supply line Use a high quality fuel as suggested in Chapter 3 Baseline Tuning Suggestions Don ts Eng...

Page 5: ...ter Blue 1 17952NOS 14 3AN 1 8 NPT Adapter Red 1 17953NOS 15 0 028 Flare Jet 1 13760 28NOS 16 0 030 Flare Jet 1 13760 30NOS 17 0 033 Flare Jet 1 13760 33NOS 18 0 037 Flare Jet 1 13760 37NOS 19 0 038 Flare Jet 1 13760 38NOS 20 0 040 Flare Jet 1 13760 40NOS 21 0 044 Flare Jet 1 13760 44NOS 22 0 050 Flare Jet 1 13760 50NOS 23 6AN 14 ft Hose Blue 1 15475NOS 24 3 8 OE Fuel Line Adapter 1 17002NOS 25 MO...

Page 6: ...6 FIGURE 1 PARTS INCLUDED IN KIT Parts Shown are not to scale ...

Page 7: ...down must have the siphon tube removed before use Figure 3C Non siphon bottles can be specially ordered from NOS If the bottle must be mounted parallel to the axles of the vehicle sideways the valve handle and label must be angled at approximately 45 toward the front of the vehicle Figure 3D This orientation will position the siphon tube toward the rear of the bottle NOTE When using a bottle with ...

Page 8: ...egative cable at the battery 2 Remove the engine cover if equipped 3 Disconnect the Intake Air Temp IAT Sensor throttle body connection and vacuum hose 4 Using an 8mm or 5 16 nut driver loosen the air inlet flex tube clamps Remove the flex tube or entire air cleaner assembly 5 Using a 10mm socket remove the throttle body bolts and set throttle body aside 6 Install the nitrous plate between the thr...

Page 9: ...ight Figure 5 for alignment 4 Apply a small amount of PTFE thread sealant to the NPT threads of the red fuel adapter and insert into the OUT side of the fuel solenoid Use a bench vise to tighten the fitting at least 1 1 2 turns after finger tight see Figure 5 5 Attach the solenoids to the bracket as shown in Figure 6 Figure 6 6 Loosen the 8mm valve cover bolt and 8mm intake manifold bolt and insta...

Page 10: ... components the fuel pressure must be relieved Failure to follow these instructions may result in personal injury 9 To tap into the factory fuel system a specialized tool must be used to remove the OE fuel line from the fuel rail This tool can be picked up at your local auto parts store Refer to the tools instructions for proper use to avoid injury Apply PTFE paste onto the threads of the supplied...

Page 11: ... wire to a good chassis ground 8 1 An engine to chassis ground cable is located on the shock tower behind the fuse box This is an ideal location to connect the green relay and large black progressive controller wires using the suppled ring connectors 9 Connect the red relay wire to the white wire same wire as described in step 4 above between the master arming switch Load and the 2 stage mini cont...

Page 12: ...stripe TPS signal wire from the 2 stage mini progressive controller into the TPS signal wire on the throttle body This will be a brown and orange wire located on the connector at the passenger s side of the throttle body 16 Install the relay into the relay connector and reconnect the battery NOTE When connecting the battery be aware of any excessive arcing or sparks from the battery to the negativ...

Page 13: ...g and looking for any leaks at the bottle fittings as well as the fittings on the solenoids in the engine compartment 3 If no leaks are found slightly loosen the 6 AN supply line fitting at the blue nitrous solenoid Allow the air to leak from the fitting until nitrous starts to fog out then retighten the fitting NOTE Nitrous is very cold and can cause burning and irritation to the skin we recommen...

Page 14: ...hicle in NEUTRAL or PARK WARNING Never activate nitrous at engine speeds below 3000 RPM or engine damage may result WARNING SEVERE ENGINE DAMAGE MAY OCCUR IF NITROUS IS ACTIVATED WHILE TRACTION CONTROL DEVICES ARE ENABLED TRACTION CONTROL DE ACTIVATION MUST BE CYCLED EVERY TIME THE IGNITION SWITCH IS CYCLED 2 7 1 Programming the Mini 2 Stage Progressive Controller The following settings are a good...

Page 15: ...f any RPM greater than 0 rpm 3300 rpm recommended up to a maximum of 9900 rpm Display reads 1 38 2 DEACTIVATION RPM 65 6500rpm Display reads 2 65 NOTE This setting should be set to 200 RPM below engine rev limiter maximum of 9900 rpm 3 DELAY TIME 00 zero seconds Display reads 3 0 0 4 START 20 20 Display reads 4 20 5 RAMP TIME 20 2 0 seconds Display reads 5 0 0 6 END 99 99 Display reads 6 99 NOTE 9...

Page 16: ...non Iridium or other fine wire spark plugs when using Nitrous Oxide Figure 11 shows a 183 Rear Wheel Horsepower increase on Holley s Dynojet Chassis Dyno This test was ran on a 2009 Dodge Challenger with a 5 7L Hemi using 108 octane race fuel Brisk RR12S spark plugs Hooker Black Heart Exhaust stock fuel injectors and stock fuel pump This power level is at the extreme limit of the OEM fuel system W...

Page 17: ...ned How to Read Spark Plugs from a Nitrous Oxide Injected Engine A Correct Timing Mixture and Spark Plug Heat Range The ground strap retains a like new appearance The edges are crisp with no signs of discoloration The porcelain retains a clear white appearance with no peppering or spotting B Excessively Rich Mixture The porcelain may be fuel stained appearing brown or black In extreme cases the gr...

Page 18: ... debris To clean the filter follow the following steps 1 Close the valve on the nitrous bottle 2 Empty the main nitrous feed line 3 Disconnect the main nitrous feed line from the nitrous solenoid 4 Remove the nitrous filter fitting from the nitrous solenoid 5 Remove all PTFE paste debris from the solenoid inlet port threads and from the nitrous solenoid filter pipe threads 6 Examine the mesh in th...

Page 19: ...ar indentation in the center of the seal A fuel contaminated seal will protrude from the plunger and be dome shaped A fuel contaminated seal may return to its original shape if left out in the fresh air for several days It may then be returned to service A seal which has been over pressurized may be dome shaped or the sealing surface may be flat with the seal protruding out of the plunger A dome s...

Page 20: ...rous solenoid WARNING Solenoid discharges nitrous at a high rate Don t inhale nitrous death may occur Skin contact may cause frostbite Close bottle valve Disconnect the solenoid outlet port Disconnect the solenoid lead Open the nitrous bottle valve Briefly connect the 12V to the solenoid Solenoid should discharge N2O at a high rate Repair replace solenoid No change in performance when system is ac...

Page 21: ...an or replace filter Crimped fuel line Inspect fuel line Replace crimped line High rpm misfire when system is activated Weak fuel pump Install fuel pressure gauge Run engine under load at wide open throttle with system activated Repair replace fuel pump Excessive spark plug gap Inspect spark plugs Set spark plug gap at 0 030 to 0 035 Surges under acceleration when system is activated Weak ignition...

Page 22: ...e of a rugged easily cleaned Nylon outer shell with insulation It s also an excellent dress up accessory and perfect for covering battle scarred bottles Bottle Blanket P N 14165NOS is a 7 diameter blanket for the 10 lb bottle 10 Bottle Heater P N 14169 NOS 10 Bottle Blanket P N 14165NOS The Nitrous Pressure Gauges P N 15910NOS 4AN lines or P N 15912NOS 6AN lines 0 1500 PSIG are designed to provide...

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