Norton Clipper TR 232 L Operating Instructions Manual Download Page 5

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VERS. 2016.04.29

TR 232_MAN_EN

TR 232 S&L

OPERATING INSTRUCTIONS

BASIC SAFETY INSTRUCTIONS

1.1

Symbols

1.2

Machine plate

1.3

Safety instructions for particular operating phases

MACHINE DESCRIPTION

2.1

Short description

2.2

Purpose of use

2.3

Layout

2.4

Technical Data

2.5

Statement regarding the vibration emission

2.6

Statement regarding noise emission

ASSEMBLY AND COMMISSIONING

3.1

Assembly of the legs

3.2

Assembly of the handles

3.3

Cutting head

3.4

Assembly of the cooling system

3.5

Transport wheels

3.6

Longitudinal guide assembly

3.7

Side extension assembly

3.8

Installation of the handle for the cut in angle

3.9

Installation of the material holding system (TR 232 L only)

3.10

Tool assembly

3.11

Electrical connections

3.12

Water cooling system

3.13

Starting the machine

TRANSPORT AND STORING

4.1

Securing for transport

4.2

Storing of the machine

OPERATING THE MACHINE

5.1

Site of work

5.2

Cutting

Important for cutting

5.3

Cutting with an angle

MAINTENANCE AND SERVICING

FAULTS: CAUSES AND CURES

7.1

Fault-finding procedures

7.2

Trouble-shooting guide

7.3

Circuit diagram

7.4

Customer service

Summary of Contents for Clipper TR 232 L

Page 1: ...TR 232 S L OPERATING INSTRUCTIONS Translation of the original instructions ...

Page 2: ...VERS 2016 04 29 TR 232_MAN_EN 2 ...

Page 3: ...following Directives MACHINES 2006 42 CE LOW VOLTAGE 2014 35 UE ÉLECTROMAGNÉTIC COMPATIBILITY 2014 30 UE NOISE 2000 14 CE and European standard EN 12418 Masonry and stone cutting off machines Safety Valid for machines as of serial number 1601xxxxxxx Storage site for the technical documents Saint Gobain Abrasives 190 Bd J F Kennedy 4930 BASCHARAGE LUXEMBOURG This declaration of conformity loses its...

Page 4: ...VERS 2016 04 29 TR 232_MAN_EN 4 ...

Page 5: ...he cooling system 15 3 5 Transport wheels 16 3 6 Longitudinal guide assembly 16 3 7 Side extension assembly 17 3 8 Installation of the handle for the cut in angle 17 3 9 Installation of the material holding system TR 232 L only 19 3 10 Tool assembly 18 3 11 Electrical connections 19 3 12 Water cooling system 19 3 13 Starting the machine 19 4 TRANSPORT AND STORING 20 4 1 Securing for transport 20 4...

Page 6: ...ng damage Any risk shall be borne entirely by the user Observing the operating instructions and compliance with inspection and servicing requirements shall also be considered as included under use in accordance with the regulations 1 1 Symbols Important warnings and pieces of advice are indicated on the machine using symbols The following symbols are used on the machine Read operator s instruction...

Page 7: ...adly worn blades as they endanger the operator whilst rotating The material to be cut must be held securely in place on the table to allow no unexpected movement during cutting operation Always cut with the blade guard in position Only fit NORTON diamond blades with continuous rim to the machine The use of other tools can damage the machine Read the blades specifications carefully to choose the co...

Page 8: ...ires with spray water or dampness When TR 232 is used with water it is IMPERATIVE that you earth the machine properly Let a qualified electrician check in case of doubt Press the red button 0 on the switch to stop the machine in case of emergency In the event of the TR 232 breaking down or stopping for no apparent reason switch off the main electricity supply Only a qualified electrician is allowe...

Page 9: ...erformance for onsite wet cutting operations of a wide range of tiles As with all other NORTON CLIPPER products the operator will immediately appreciate the attention given to detail and quality of materials used in construction The machine and its component parts are assembled to high standards assuring long life and minimum maintenance 2 2 Purpose of use The machine is designed for wet cutting o...

Page 10: ...ss the blade It offers maximum operator protection and increased visibility of the work piece The tightening of the fixing flange is done by a hexagonal head screw left hand thread Water cooling 4 The coolant system comprises A submersible mechanical water pump Plastic suction pipe delivering the water from the water pan to the cutting head A removable large capacity plastic water pan located unde...

Page 11: ...ge Rating protection Blade diameter Bore Rotation speed of the blade Maximum cutting height 0 45 Maximum material weight on table Cutting length 1200 860 Flange diameter 90 71 dB A selon ISO EN 11201 79 dB A selon ISO EN 3744 Sound pressure level Sound energy level Table dimensions LxW 1200X565 mm 860x565mm Machine dimensions LxWxH 1860x600x1175 mm 1560x600x1175 mm Weights Machine cpl Ready for us...

Page 12: ...re made with new machines Actual values may vary with site conditions in terms of Materials worked Wear Machine Lack of maintenance Inappropriate tool for application Tool in poor condition Unskilled operator Etc The exposure time to vibration is based on the performance of work related to the adequacy Machine Tool worked material operator When evaluating risks due to hand arm vibration you need t...

Page 13: ...r level LWeq NF EN ISO 3744 TR232 S 70184601109 70184601110 70184601111 TR232 L 70184601103 70184601104 70184601105 79 dB A 2 5 dB A 71 dB A 4 dB A Values determined using the procedure described in the standard EN 12418 The measurements are made with new machines Actual values may vary with site conditions in terms of Wear Machine Lack of maintenance Inappropriate tool for application Tool in poo...

Page 14: ...ly 3 1 Assembly of the legs Lift up one side of the saw and unfold the legs without wheels Lift up the other side of the saw and unfold the legs with the wheels Encase the arm of blocking in the pin and tighten the button knurled to prevent that the feet are not folded up 3 2 Assembly of the handles In order to seize the machine more easily fix the two handles on the side of the machine using the ...

Page 15: ... to use your machine you must release the head of cut For that unscrew the knurled button which maintains the head on the right amount during transport 3 4 Assembly of the cooling system Fix the cable containing the water pipe along the rail of the head of cut Mount the pump in the vat to water and the drain plug ...

Page 16: ...e wheels to the bottom of the feet located on the side opposite of the handles using the screws butterflies 3 6 Longitudinal guide assembly Insert 2 threaded and pined shafts Rotate both shafts by 90 Insert both guide supports and lock them with knobs Insert the guide in both supports then lock the knobs ...

Page 17: ...VERS 2016 04 29 TR 232_MAN_EN 17 3 7 Side extension assembly Insert both pined shafts Rotate both shafts by 90 to lock side extension 3 8 Installation of the handle for the cut in angle ...

Page 18: ...th TR 232 and remove it Loosen the hexagonal nut left threaded on the blade shaft using the 18 mm wrench supplied with TR 232 which holds the removable outer flange Remove the outer flange Clean the flanges and blade shaft and inspect for wear Mount the blade on the shaft ensuring that direction of rotation is correct check with the arrow on the blade guard Wrong direction of rotation blunts the b...

Page 19: ...p edge of the water tray The pump will switch on together with motor Ensure that water is delivered adequately to the blade as insufficient water supply may result in premature failure of the diamond blade The water pump must never run without water Always make sure that there is enough water in the pan and refill if necessary In case of frost empty the water cooling system from its water 3 13 Sta...

Page 20: ...ty the water pan Secure the cutting head on the rail by using the knob Store the longitudinal cutting guide and the side extension in the pan Fold the legs WARNING this machine is not suited to be lifted with a crane Lock cutting head Tighten angular cutting guide Store the longitudinal cutting guide and the side extension o Dismount the table o Store the elements in the pan then put the table bac...

Page 21: ...t going to be used for a long period please take the following measures Completely clean the machine Empty the water system Take the water pump out of the water tray and clean it thoroughly The storage site must be clean dry and at a constant temperature ...

Page 22: ...232 5 2 Cutting To use the TR 232 correctly you must face it with one hand on the cutting head and the other on the material to be cut to maintain it against the material stops Always keep your hands away from the moving blade The long longitudinal cutting guide and the side extension can help you to achieve high accuracy cuts even with large materials Important for cutting Only materials with max...

Page 23: ...ng the head rail For this purpose Loosen the two knobs maintaining the head rail to tilt the head to the desired angle Retighten the two knobs According to the angle of cut wished the position of the handle of the head of cut can be modified to improve comfort of the user at the time of the cut ...

Page 24: ...lange and blade fixing devices Clean Motor cooling fans Clean Water pan Clean Motor housing Clean Reachable nuts and screws Tighten up Water pump Clean Maintenance of the machine Always perform the maintenance of the machine with the machine isolated from the electrical supply Lubrication The TR 232 uses life lubricated bearings Therefore you don t need to lubricate the machine at all Cleaning of ...

Page 25: ...section too small Change connection cable Defective connection cable Change connection cable Defective switch CAUTION can only be solved by qualified electrician Defective motor Change motor or contact motor manufacturer Motor stops during the cutting but can be restarted after a short period overload protection Cutting feed speed too quick Cut slowly Blade is blunt or glazed Sharpen the blade in ...

Page 26: ...VERS 2016 04 29 TR 232_MAN_EN 26 7 3 Circuit diagram ...

Page 27: ...avoid problems and faulty deliveries If not sure please send us the defective part In the case of a warranty claim the part must always be returned for evaluation Spare parts for the motor can be ordered with the manufacturer of the motor or with their dealer which is often quicker and cheaper This machine has been manufactured for Saint Gobain Abrasives S A 190 Bd J F Kennedy L 4930 BASCHARAGE Gr...

Page 28: ...VERS 2016 04 29 TR 232_MAN_EN 28 www construction norton eu Saint Gobain Abrasives 190 Bd J F Kennedy L 4930 BASCHARAGE LUXEMBOURG Tel 352 50401 1 Fax 352 501633 e mail sales nlx saint gobain com ...

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