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11 

Assembly and commissioning 

The machine is delivered fully equipped (although without diamond blade). It is ready for operation 
assembly the diamond blade, the feet and the conveyor cart and after connection to the appropriate 
power supply. 

3.1  Tool assembly 

Only NORTON blades with a maximum diameter of 350 mm can be used with the CGW EVO. 
All  tools  used  must  be  selected  with  regard  to  their  maximum  permitted  cutting  speed  for  the 
machine’s  maximum  permitted  rotation  speed.  Before  mounting  a  new  blade  into  the  machine, 
switch off the machine and isolate it from the main source of electricity. 
To mount a new blade, follow these steps:  

  Open the blade guard. 

  Loosen the hexagonal nut on the blade shaft (Caution: left threaded), which holds the removable 

outer flange. 

  Remove the outer flange. 

  Clean the flanges and blade shaft and inspect for wear. 

  Mount the blade on arbor ensuring that direction of rotation is correct. Wrong direction of rotation 

blunts the blade quickly. 

  Replace outer blade flange. 

  Tighten hexagonal nut with spanner supplied for this purpose. 

  Close the blade guard and retighten clamp on the front of the guard. 

The  blade  bore  must  correspond  exactly  to  the  diameter  of  the  blade  shaft.  Cracked  or  damaged 
bore is dangerous for the operator and for the machine. 

3.2  Conveyor cart and handle assembly 

Handle and conveyor cart are located in the water pan. 
Place the conveyor cart on the guiding rails with the material stop facing the operator.  
Assemble the handles with the supplied M10 screws. 

3.3  Electrical connections 

Check that,  

  the voltage/phase supply corresponds to the information indicated on the motor plate. 

  Available power supply must have ground connection in conformity with safety regulations. 

  The connecting cables should have at least a 2.5mm

2

-section per phase. 

3.4  Starting the machine 

Open the cover on the switch and press the green button to start the machine. Either press on the 
red button or directly on the switch cover to stop the machine. 
 
 
 
 
 

Summary of Contents for clipper CGW EVO D400

Page 1: ...CGW EVO OPERATING INSTRUCTIONS...

Page 2: ...2...

Page 3: ...t Masonry Saws CGW EVO D 400 2 30 1 23 Code 70184625051 is in conformity with the following Directives European Machinery Directive 2006 42 EC LOW VOLTAGE 2006 95 CE Electromagnetic Compatibility Dire...

Page 4: ...4...

Page 5: ...11 3 1 Tool assembly 11 3 2 Conveyor cart and handle assembly 11 3 3 Electrical connections 11 3 4 Starting the machine 11 3 5 Water cooling system 12 4 Transport and storing 12 4 1 Securing for tran...

Page 6: ...orne entirely by the user Observing the operating instructions and compliance with inspection and servicing requirements shall also be considered as included under use in accordance with the regulatio...

Page 7: ...ols can damage the machine Read the blades specifications carefully to choose the correct tool for your application Attention is drawn to the use of BS2092 safety goggles in conformity with specified...

Page 8: ...te wet and dry cutting operations of a wide range of masonry refractory and natural stone products As with all other NORTON products the operator will immediately appreciate the attention given to det...

Page 9: ...rloaded The ON OFF switch also serves as emergency stop The pump switch is located on the right side of the main switch Low voltage trigger NVR built in the switch prevents the motor to restart for ex...

Page 10: ...ed of the blade 2800 min 1 Flange diameter 90 mm Cutting depth mm 110 mm without reversing the material Sound pressure level 73 dB A ISO EN 11201 Sound energy level 87 dB A ISO EN 3744 Max cutting len...

Page 11: ...ction of rotation is correct Wrong direction of rotation blunts the blade quickly Replace outer blade flange Tighten hexagonal nut with spanner supplied for this purpose Close the blade guard and reti...

Page 12: ...f necessary In case of frost empty the water cooling system from its water 4 Transport and storing 4 1 Securing for transport Before transporting the machine always remove the blade and empty the wate...

Page 13: ...pen the switch cover and press the green button to start the machine To stop either use the red button or press directly on the switch front cover 5 2 1 Full depth or fixed cutting In full depth or fi...

Page 14: ...OTE the harder the material the more rapid should be the forward and backward strokes Step cutting lessens the area of the blade circumference in contact with the material keeping the blade cool runni...

Page 15: ...pump Clean Water pan Clean Water hoses and nozzles Clean Water pump filter Clean Cart guiding bars Clean Motor housing Clean Reachable nuts and screws Tighten up Maintenance of the machine Always perf...

Page 16: ...TION can only be solved by qualified electrician Defective motor Change motor or contact motor manufacturer Motor stops during the cutting but can be restarted after a short period overload protection...

Page 17: ...17 7 3 Circuit diagram...

Page 18: ...ate to us but which is not always the quickest way Clear instructions will avoid problems and faulty deliveries If not sure please send us the defective part In the case of a warranty claim the part m...

Page 19: ...Telsenberggasse 37 A 5020 SALZBURG Tel 0043 662 43 00 76 77 Fax 0043 662 43 01 75 e mail office sga net Germany Saint Gobain Diamond Products GmbH Birkenweg 45 49 D 50389 WESSELING Tel 02236 8911 0 F...

Page 20: ...20 www construction norton eu Saint Gobain Abrasives 190 Bd J F Kennedy L 4930 BASCHARAGE LUXEMBOURG Tel 352 50401 1 Fax 352 501633 e mail sales nlx saint gobain com...

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