NorthStar HSD44 Series Installation Manual Download Page 3

Page 3

IMPORTANT INSTALLATION INFORMATION

FREQUENTLY ASKED QUESTIONS

There are additional colored wires which are not
referred to in the Electrical  Specifications table.
What do I do with them?

Do not connect them to the receiving device. Any
unused encoder signal wires must be individually
insulated and tied back. They should NEVER be in
contact with common, power sources, or other
output signal lines.

The encoder is correctly connected to the
receiving device per the Electrical Specifications
table and the receiving device’s terminal strip
label; however, it’s counting in the wrong
direction. What’s wrong?

In order to reverse the counting direction, the output
signal connections must be switched. If the encoder
has a single ended output, swap A and B. If the
encoder has a differential line driver, swap A and 

A.

I’ve connected the encoder and it doesn’t work (
No Outputs). What can I do?

Many encoders have internal protection circuits
which shut down the encoder to prevent damage if
the input power is not correct or the outputs are
overloaded. Check the following: Input Voltage (is it
too high?); Input Polarity (is it reversed?); and
Output Wiring (are they wired properly?).

I’ve read and followed the technical manual and
these guidelines and the encoder still doesn’t
work properly. Help!?

Calm down - help is at your fingertips! Simply pick up
the phone and dial our Applications Engineering
Department at 1-800-234-8731 (US & Canada) or
847-662-2666 from 8:00 AM to 4:45 PM (Central
time) Monday - Friday. One of our engineers will
gladly help you solve  the problem.

FEATURES 

(cont.)

Common should always be connected to the negative
(-) side of DC power.

All encoders have at least one output signal (A);
however, it is common for encoders to have three
signals A, B, Z (may also be referred to as C, X, or
index). The outputs should each be connected to the
receiving device at the appropriate terminal. NOTE:
Never connect A, B, or Z to the + or - side of DC
power.

When encoders have a differential line driver, there
are two signals for each of the outputs. Each signal (A,
B and Z) has a compliment or inverse (

A,   

B and  

Z

referred to as  A not, B not, and Z not). The signal and
its compliment (i.e. A and 

A) are separate outputs.

Connect each output to a separate input.

NOTE: Never connect these signals together or to
the + or - side of DC power. Never connect differ-
ential signals to the same input.

CONNECTIONS

Obviously not all receiving devices are the same.
However, connecting your encoder to one, no matter
what type or brand it may be, is not difficult. As
discussed in the previous section, all encoders have
certain electrical features. Each of these features/
functions are identified in the encoder

s Electrical

Connections table along with its corresponding pin
and wire color. Each wire specified in the table must
be connected to the receiving device.

Determining where to connect each wire is as easy as
following the Electrical Connections table and match-
ing each wire to the proper terminal on the receiving
device. In general, no matter what type of receiving
device you are using, the terminal strip is marked,
indicating the proper location for each function/wire.
These markings may either be numbers or text labels
identifying functions. If they are numbers, the receiv-
ing device

s manual should define what function

corresponds to each number.

Since receiving devices are made by various manu-
facturers, not all text labels/references are the same.
There are various ways to identify each function.
Following are a few examples:

Note: Encoders that
feature differential
outputs will also have
complementary outputs
referenced as

A,  

B,  

Z, (A-not, B-not,

Z-not).

Typical

Encoder

Power

Common

Signal A

Signal B

Index

Referred to as:

Vcc;  + Power
DC Power
12VDC

Referred to as:

Comm 
– Power
– DC 

Referred to as:

Input A
A+ 
Sig. A

Referred to as:

Input B
B+ 
Sig. B

Referred to as:

Marker

Sig. C

Summary of Contents for HSD44 Series

Page 1: ...ing 90 15 electrical Symmetry 180 18 electrical Waveforms Squarewave with rise and fall times less than 1 microsecond into a load capacitance of 1000 pf Electrical Immunity 50 Meg ohm minimum encoder shaft frame to all connector pins ELECTRICAL CONNECTIONS MECHANICAL Mechanical Interface Electrically isolated stainless steel shaft flex coupling Mating Shaft Length 0 47 to 0 83 11 9mm to 21mm Coupl...

Page 2: ...ormation Wiring should be run through dedicated conduits or harnesses not shared with any other wiring which are spaced at least 12 inches apart This protects the cable from physical damage while providing a degree of electrical isolation Also do not run cable in close proximity to other conductors which carry current to heavy loads such as motors motor starters contactors or solenoids Doing so co...

Page 3: ...nected to the receiving device at the appropriate terminal NOTE Never connect A B or Z to the or side of DC power When encoders have a differential line driver there are two signals for each of the outputs Each signal A B and Z has a compliment or inverse A B and Z referred to as A not B not and Z not The signal and its compliment i e A and A are separate outputs Connect each output to a separate ...

Page 4: ...ft Clamp Alignment Screw 3 16 Hex Key Wrench Encoder Mounting Screws 10mm Hex Key Wrench Stopping Plug Open End Adjustable Wrench Cable Gland 7 64 Hex Key Wrench Terminal Box Cover 1 8 Flat Blade Screwdriver Terminal Block Wiring Torque Wrench 20 75 inch pound range Tightening Fasteners Threadlocker Loctite 242 or equivalent Retaining Fasteners Tool Purpose CAUTION Upon initial inspection of the s...

Page 5: ...hile observing the proper orientation of the cable exit slide the encoder straight over the motor shaft extension and engage the encoder s Flex Coupling Note again shaft engagement is MIN 0 47 MAX 0 83 Note Please refer to HSD44 Coupling Clamp Installation figure previous page when perform ing Installation Steps 7 11 STEP 7 Install the six Encoder Mounting Screws using the 3 16 hex key and torque ...

Page 6: ...or and extended pilot 156 Accessories Part Number Description HSD44ADAPTER45 4 1 2 NEMA Motor Adapter Plate HSD44ADAPTER85 8 1 2 NEMA Motor Adapter Plate DIMENSIONS in mm 3 343 84 91 93 23 62 4 40 111 76 2 4 60 96 107 2 72 600 200 5 08 050 1 27 PILOT I D 6295 0 0005 PILOT CAVITY Ø3 346 84 99 CLEARANCE FOR 1 4 20 SHCS 6 ON Ø3 937 100 0 BC EQUALLY SPACED COLLAR 10 32 x 1 2 SS SHCS TIGHTENED WITH A 5...

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