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OM673L3 5/21
15
After
After
Every Every Every
Every Every
SERVICE
50 100 100 200 500 1000 2500
POINT
PAGE OPERATION
DAILY Hours Hours Hours Hours Hours Hours Hours
ENGINE:
SP1
16
Check oil level
•
SP2
16
Change engine oil 1) 2)
•
• •
SP3
16
Change lube oil filters 1) 2)
•
•
•
SP4
17
Check air cleaner 1)
•
SP4
17
Change air cleaner 1)
•
SP5
17
Check V-belt tension 3)
•
•
SP6
17
Check valve clearance 1) 4)
•
•
•
FUEL SYSTEM:
SP7
18
Check primary filter (Racor) 4) 5)
•
SP8
18
Change primary filter element 4) 5)
•
SP9
18
Change secondary fuel filter 1) 5)
•
SP12
20
Check injectors 1) 5) 6)
•
SP13
20
Check fuel injection pump 7)
•
COOLING SYSTEM:
SP10
19
Check cooling water level
•
SP11
19
Check and flush cooling system
•
SP14
22
Check and clean heat exchanger
•
SP15
22
Change impeller in raw water pump 1) 5)
•
SP16
22
Check exhaust elbow
•
ELECTRICAL SYSTEM:
SP17
23
Check electrolyte level in batteries 1)
•
SP18
23
Check condition of batteries 1)
•
OUT OF SERVICE:
SP19
23
Winterizing or out-of-service 5)
The Servicing Schedule Chart below shows the service schedule required for proper maintenance of your generator
set. More detailed coverage of each Service Point (SP) is listed on the page noted in the ‘page’ column.
DAILY:
SP1
Check oil level in engine
SP7
Check primary fuel filter
SP10
Check cooling water level
AFTER FIRST 50 HOURS:
SP2/3
Change engine oil and filter
AFTER FIRST 100 HOURS:
SP2/3
Change engine oil and filter
EVERY 100 HOURS:
SP5
Check v-belt tension
SP17
Check electrolyte level in batteries
EVERY 200 HOURS:
SP2/3
Change engine oil and filter
SP4
Check air cleaner
EVERY 200 HOURS:
SP18
Check condition of batteries
EVERY 500 HOURS:
SP8
Change primary fuel filter element
SP9
Change secondary fuel filter
SP15
Change impeller in raw water pump
SP16
Check exhaust elbow
EVERY 1000 HOURS:
SP4
Change air cleaner element
SP6
Check valve clearance
SP12
Check injectors
EVERY 2500 HOURS:
SP13
Check fuel injection pump
SP11
Check and flush cooling system
SP14
Check and clean heat exchanger
1) Perform all maintenance every two years at minimum, even if hour level has
not been reached.
2) Consult manufacturer’s maintenance schedule, note on chart.
3) Check daily by pressing belt with finger. Make full visual inspection at least
once a year.
4) After first 50 hours, then at 100 hours, then every 200 hours.
5) Whenever necessary.
6) Clean injection nozzles every 1500 hours.
7)
For EPA emission standards fuel nozzle needs to be cleaned every
1500 hours, the fuel nozzle and fuel pump need to be cleaned,
adjusted, or repaired every 3000 hours, and the quality guarantee for
these parts is 1500 hours or 2 years.
Servicing Schedule Chart
Updated 3-16-21