Northern Lights M673L2, Operator'S Manual

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OM673L2 08/05
11
SERvIcE
50 250 500 1000 2400
POINT
PAgE OPERATION dAILy hours hours hours hours hours
ENgINE:
SP1 11 Check oil level
•
SP2 11 Change engine oil 1) 5)
•
SP3 11 Change lube oil filters 1) 5)
• •
SP4 12 Check air cleaner 1) 4) 5)
• •
SP5 12 Check V-belt tension 1) 4)
•
SP6 12 Check valve clearances 1) 2) 5)
•
fUEL SySTEM:
SP7 13 Check primary filter (Racor) 2) 3)
•
SP8 13 Change primary filter element (Racor) 2) 3)
•
SP9 13 Change secondary fuel filter 1) 3)
•
SP10 14 Bleed the fuel system 3)
SP11 15-16 Check injectors 1) 3) 6)
•
SP12 16 Check fuel injection pump 7)
•
cOOLINg SySTEM:
SP13 16 Check cooling water level
•
SP14 17 Check and flush cooling system
•
SP15 17 Check and clean heat exchanger
•
SP16 17 Change impeller in raw water pump 1) 3)
•
SP21 Inspect condition of exhaust elbow 4)
•
ELEcTRIcAL SySTEM:
SP17 18 Check electrolyte level in batteries 1) 4)
•
SP18 18 Check condition of batteries with hydrometer 1) 4)
•
OUT Of SERvIcE:
SP20 18 Winterizing or out-of-service 3)
The Servicing Schedule Chart below shows the service schedule required for proper maintenance of your generator
set. More detailed coverage of each Service Point (SP) is listed on the page noted in the ‘page’ column.
dAILy:
SP1 Check oil level in engine
SP7 Check primary fuel filter
SP13 Check cooling water level
Check sea strainer (marine only)
AfTER fIRST 50 hOURS:
SP2/3 Change engine oil and filter
SP5 Check V-belt tension
SP6 Adjust valves
SP18 Check electrolyte in batteries
EvERy 250 hOURS:
SP2/3 Change engine oil and filter
SP4 Check air cleaner
SP8 Change primary fuel filter element
SP18 Check electrolyte in batteries
SP19 Check state of charge of batteries
EvERy 500 hOURS:
SP3 Change engine oil filter
SP8 Change primary fuel filter element
SP9 Change secondary fuel filter
SP21 I nspect condition of exhaust elbow
EvERy 1000 hOURS:
SP4 Check air cleaner
SP6 Check valve clearances
SP11 Check injectors
SP14 Check and flush cooling system
SP16 Change impeller in raw water pump
EvERy 2400 hOURS:
SP12 Check fuel injection pump
SP15 Check and clean heat exchanger
1) Perform all maintenance once a year even if hour level has not been reached.
2) Consult manufacturer's maintenance schedule, note on chart.
3) Whenever necessary.
4) More often if necessary.
5) After first 50 hours, then at 100 hours, then every 250 hours.
6) Clean injection nozzles every 1500 hours.
7) for EPA emission standards fuel nozzle needs to be
cleaned every 1500 hours, the fuel nozzle and fuel pump
need to be cleaned, adjusted, or repaired every 3000
hours, and the quality guarantee for these parts is 1500
hours or 2 years.
Servicing Schedule chart