Northern Lights L944D, M944W, NL944D2, M30CW, M944T, NL944T2, and M38CR2, Operator'S Manual

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OL944D 11/13
3
Proprietary Information
This publication is the property of Northern Lights, Inc.
It may not be reproduced in whole or in part without the written permission of Northern Lights, Inc.
© Northern Lights, Inc. All rights reserved. Litho U.S.A. Publication number OL944D 11/13
Read this operator's manual thoroughly before starting to operate your equipment.
This manual contains information you will need to run and service your new unit.
OPERATOR'S MANUAL
for Northern Lights
®
L944D Diesel
INTRODUCTION .................................................... 4
Model Numbers ..................................................
4
Serial Numbers ................................................... 4
WARRANTY ............................................................ 5
SAFETY RULES ..................................................... 5
COMPONENT LOCATIONS
L944D ..........................................................
6 - 7
INSTRUMENT PANEL
...........................................
8
OPERATING PROCEDURES
Break-in Period ................................................... 9
Before Starting ....................................................
9
Starting ............................................................. 10
Operating .........................................................
10
Stopping ........................................................... 10
Alarms .......................................................
10 - 11
Spare Parts ........................................................ 11
SERVICING SCHEDULE CHART ............ 12 - 13
SERVICING
Lubrication - General .......................................
14
Checking Oil .................................................... 14
Oil Changes .....................................................
14
Changing Oil Filter .......................................... 15
Air Filter ..........................................................
15
Table of Contents
SERVICING (Continued)
V-Belts ............................................................. 15
Valve Clearances .............................................. 16
Fuels - General ................................................. 17
Fuel Filters ....................................................... 17
Bleeding the Fuel System ................................ 18
Injector Service ................................................ 19
Injection Pump ................................................. 20
Cooling System ............................................... 21
Heat Exchanger ................................................ 22
Raw Water Pump ............................................. 22
Zinc Electrodes ................................................ 22
Electrical System - General ............................. 23
Booster Batteries .............................................. 23
Battery Care ..................................................... 24
Winterizing / Out-of-Service ........................... 24
TROUBLESHOOTING
Electrical .......................................................... 25
Engine ...................................................... 26 - 28
SPECIFICATIONS ............................................... 29
WIRING DIAGRAMS
DC Electrical ........................................... 30 - 31