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Northern Lights L1064A, Parts Manual

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Northern Lights L1064A Parts Manual Download Page 104

P1064  9/13

A-4653, A-4654, A-4655, / C-2648

 

KEY 

PART NUMBER 

  QTY. 

DESCRIPTION 

SERIAL NUMBER

 
 

1 

10-31504 

1 

Exhaust Manifold   

-

 

2 

10-31513 

1 

Dry Exhaust Flange Adapter 

-

 

 

10-31506 

1 

Wet Exhaust Flange for Turbo Mounting 

- 

 

 

31-31012 

1 

Wet Exhaust Elbow Adapter 

-

 3  11-30013 

1 

Gasket 

-

 

4 

12-00414 

4 

Capscrew, Hex Head 7/16- 14 x 1- 1/2" 

-

 

5 

15-00402 

4 

Lock Washer 7/16 

-

 

6 

21-10001 

1 

Drain Cock 1/8 NPT 

-

Exhaust Manifold and Adapter - Marine Application

GROUP 2 - INTAKE AND EXHAUST SYSTEMS

2 - 38

Page Corrected 9-25-08

Summary of Contents for L1064A

Page 1: ...For Models L1064D L1064A M1064D M1064T1 M1064T2 M1064A M1064H NL1064D NL1064T1 NL1064T2 NL1064H1 NL1064H2 M40C2 M55C2 and M65C2 PARTS CATALOG Marine Generators Marine Diesel Engines Land Based Genera...

Page 2: ...d other reproductive harm CALIFORNIA Proposition 65 Warning Northern Lights 4420 14th Avenue N W Seattle WA 98107 Tel 206 789 3880 Fax 206 782 5455 Copyright 2013 Northern Lights Inc All rights reserv...

Page 3: ...ooler 1 3 GROUP 8 FRAMES MOUNTING Base Frames 1 5 GROUP 9 ACCESSORIES OPTIONAL EQUIPMENT Low Coolant Level Switch 0 1 Raw Water Flow Switch 2 7 Governor Actuator Mounting 8 Electric Clutch PTO Assembl...

Page 4: ...tput C Commercial Northern Lights turbocharged marine diesel generator set with a John Deere 4045 engine aftercooled M 1064 A Northern Lights turbocharged high output marine diesel generator set with...

Page 5: ...date NOTE Arrows always point toward the front of the engine III ELECTRICAL SYSTEM 1 READING A PARTS PAGE IMPORTANT Before selecting parts be sure that you are choosing parts from the correct page Che...

Page 6: ...P1064 9 13 1 0 GROUP 1 ENGINE Cylinder Block Reproduced by permission of Deere Co c2005 Deere Company All rights reserved TP50808 L M NL1064D M NL1064T1 T2 L M1064A NL1064H1 M40C2 M55C2 M65C2...

Page 7: ...505501 1 Oil Pressure Regulating Valve 12 R115299 6 Bushing Balancer Shaft 13 R26650 2 Dowel Pin 14 AT13740 1 Drain Valve 15 R115390 1 Receptacle Connector Body 16 R75892 1 O ring 17 R48685 2 Dowel Pi...

Page 8: ...P1064 9 13 1 2 GROUP 1 ENGINE Cylinder Block Reproduced by permission of Deere Co c2005 Deere Company All rights reserved RGP8283 M1064H NL1064H2...

Page 9: ...1 Valve Engine Oil By pass 10 R111137 1 Spring 11 RE505501 1 Oil Pressure Regulating Valve 12 R115299 6 Bushing Balancer Shaft 13 R26650 2 Dowel Pin 14 AT13740 1 Drain Valve 15 R115390 1 Receptacle Co...

Page 10: ...P1064 9 13 Reproduced by permission of Deere Co c2005 Deere Company All rights reserved TP55072 1 4 Cylinder Block GROUP 1 ENGINE...

Page 11: ...or Stanadyne DE10 injection pump without auxiliary drive furnish RE515670 kit for Stanadyne DE10 injection pump with auxiliary drive furnish RE515671 kit Piston marked RE509540 code 4822 RE522679 1 Sh...

Page 12: ...ERIAL NUMBER 1 R503447 1 Housing also order R61467 2 R131765 1 Plug 3 R61467 1 O ring 4 RE44574 1 Seal 5 19M7838 2 Screw M12 x 130 6 R135918 8 Bolt 7 19M8306 2 Screw M12 x 50 8 R39112 Plug As required...

Page 13: ...Housing 2 R61467 1 O ring 3 RE44574 1 Seal 4 T13518 1 Plug 5 15H624 1 Pipe Plug 12 7 mm 6 R121039 1 Plate 7 19M7923 2 Capscrew M6 x 12 8 R131769 1 Plug 9 19M8306 4 Screw M12 x 50 10 R135918 8 Bolt 11...

Page 14: ...L NUMBER 1 R500329 1 Flywheel Housing 2 R131769 1 Plug 3 R61467 1 O ring 4 RE44574 1 Seal 5 15H624 1 Pipe Plug 6 19M8306 4 Screw M12 x 50 7 R135918 8 Bolt 8 R39112 Plug As required Reproduced by permi...

Page 15: ...1 Ring Gear 129 teeth 3 R135918 4 Bolt Reproduced by permission of Deere Co c2005 Deere Company All rights reserved TP49563 KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 RE58574 1 Flywheel marked R1...

Page 16: ...eys 2 4 2 26M4224 1 Shaft Key R505609 1 Shaft Key 1064D T1 3 R120631 1 Gear 30 teeth 4 R48685 1 Dowel Pin 5 RE65165 4 Main Bearing Kit Standard RE65911 4 Main Bearing Kit undersize 254 mm 6 RE65168 1...

Page 17: ...CRIPTION SERIAL NUMBER 1 R517208 1 Pulley 168 mm O D R517207 1 Pulley 188 mm O D 2 R517237 1 Washer 3 R516648 1 Capscrew Hex Head M20 x 2 5 x 70 mm Grade 12 9 for L M1064D for M1064T1 T2 L M1064A and...

Page 18: ...cation KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 R505567 1 Pulley 168 mm O D R503880 1 Pulley 188 mm O D 2 R515040 1 Washer 3 4258061 1 Bolt for NL1064D T1 T2 H1 for NL1064H2 RGP8412 Reproduced...

Page 19: ...TY DESCRIPTION SERIAL NUMBER 1 34 69502 1 Pulley Crankshaft 3 A B x 8 34 69501 1 Pulley Crankshaft 4 A x 8 2 01435 01065 4 Capscrew Hex Head Flanged M10 x 1 5 x 65 mm A 10446 A 10447 B 3732 Reproduced...

Page 20: ...Screw 5 RE500002 4 Connecting Rod marked R500000 6 RE65908 4 Bearing Standard RE65909 4 Bearing undersize 010 7 RE66271 4 Piston Ring Kit 8 AR65507 4 O ring Kit R26121 4 O ring R48767 4 Packing R5545...

Page 21: ...ing 4 R501124 8 Screw 5 RE500002 4 Connecting Rod marked R500000 includes keys 3 4 6 RE65908 4 Bearing Standard RE65909 4 Bearing undersize 254 mm 7 RE507852 4 Piston Ring Kit 8 AR65507 4 O ring Kit G...

Page 22: ...1124 8 Screw 5 RE500608 4 Connecting Rod marked R500335 includes keys 3 4 6 RE65908 4 Bearing Standard RE65909 4 Bearing undersize 254 mm 7 RE507852 4 Piston Ring Kit 8 AR65507 4 O ring Kit GROUP 1 EN...

Page 23: ...hing 4 R501124 8 Screw 5 RE500608 4 Connecting Rod marked R500335 includes keys 3 4 6 RE65908 4 Bearing Standard RE65909 4 Bearing undersize 254 mm 7 RE516268 4 Piston Ring Kit 8 AR65507 4 O ring Kit...

Page 24: ...10 x 65 8 19M8997 1 Screw 9 R114194 1 Shaft Lower 10 R101225 1 Thrust Washer 11 R123584 4 Stud 12 R136475 6 Screw 13 19M8966 1 Screw M10 x 50 14 R131283 1 Thrust Washer 15 R114193 1 Bushing 16 RE56369...

Page 25: ...ked R504614 7 R515494 1 Lock Washer 8 19M7807 1 Capscrew M10 x 60 mm 9 R114194 1 Shaft Lower 10 R101225 1 Thrust Washer 11 R123584 7 Stud 12 R136475 5 Screw 13 19M8966 1 Capscrew M10 x 50 mm 14 R13128...

Page 26: ...pring Pin 8 RE56313 1 Gear marked R120635 9 R131206 1 Thrust Washer Upper Idler 10 19M8997 1 Screw 11 R114194 1 Shaft Lower 12 R136475 6 Screw 13 19M8966 1 Capscrew M10 x 50 mm 14 R131283 1 Thrust Was...

Page 27: ...04614 7 R515494 1 Lock Washer 8 19M7807 1 Capscrew M10 x 60 mm 9 R114194 1 Shaft Lower 10 R101225 1 Thrust Washer 11 R123584 7 Stud 12 R136475 5 Screw 13 19M8966 1 Capscrew M10 x 50 mm 14 R131283 1 Th...

Page 28: ...All rights reserved Camshaft KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 RE507595 1 Camshaft marked R504534 includes keys 2 3 2 R133303 1 Shaft Key 3 1 Gear 60 Teeth marked R133812 Not available s...

Page 29: ...Co c2005 Deere Company All rights reserved Camshaft KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 RE515612 1 Camshaft marked R515247 includes keys 2 3 2 R133303 1 Shaft Key 3 1 Gear 60 Teeth marked...

Page 30: ...Left hand Shaft 5 R116078 2 Plate 6 R133303 1 Shaft Key 7 RE500449 1 Balancer Shaft Left hand marked R500266 8 19M7864 4 Capscrew M8 x 12 mm 9 R120637 1 Gear Right hand 10 RE500448 1 Balancer Shaft Ri...

Page 31: ...mm 4 R120639 1 Gear Left hand shaft 15 teeth 5 R116078 2 Plate 6 34M7089 1 Dowel Pin 4 x 12 mm 7 RE500449 1 Balancer Shaft marked R500266 8 19M8998 4 Screw M8 x 12 9 R120637 1 Gear Right hand 10 RE50...

Page 32: ...with cover R504724 R520131 1 Gasket use with cover R520129 3 51M7044 1 O ring 4 RE517370 1 Plug M20 x 1 5 formerly RE501938 5 RE67239 1 Screw 6 19M8291 1 Capscrew M8 x 35 mm 7 R121424 1 O ring 8 R121...

Page 33: ...3 19M7805 4 Capscrew M10 x 45 mm 4 RE46687 1 Drain Plug 5 51M7045 1 O ring 6 51M7044 1 O ring 7 RE501938 1 Plug 8 14M7296 9 Flange Nut 9 19M7801 3 Capscrew M8 x 60 mm 10 RE516340 1 Bearing Kit 11 19M...

Page 34: ...asket use with R520130 3 RE517370 1 Fitting Plug includes key 4 4 51M7044 1 O ring 5 19M8317 1 Capscrew M8 x 40 mm 6 R121424 1 O ring 7 R121411 1 Cover 8 19M7775 3 Capscrew M6 x 16 mm 9 19M8291 1 Caps...

Page 35: ...5 51M7045 1 O ring 6 51M7044 1 O ring 7 RE501938 1 Plug 8 14M7296 9 Flange Nut 9 19M7801 3 Capscrew M8 x 60 mm 10 RE516340 1 Bearing Kit 11 19M7800 5 Screw 12 R504734 1 O ring 13 R502954 1 Gasket 14...

Page 36: ...P1064 9 13 1 30 GROUP 1 ENGINE Oil Filter Assembly L1064D T1 A 10570 B 6229...

Page 37: ...2 5 12 00831 2 Cap Screw Hex Head M10 x 1 5 x 25 mm 6 15 00804 2 Wave Washer M10 7 21 09504 4 Male Connector Steel 1 14 O Ring Face Seal Includes keys 18 19 8 18 09401 1 Hose Assembly 1 2 I D x 16 9 1...

Page 38: ...P1064 9 13 1 32 GROUP 1 ENGINE Oil Filter Assembly L1064A A 10665 B 8596...

Page 39: ...00804 2 Wave Washer M10 7 21 09504 3 Male Connector Steel 1 14 O Ring Face Seal 8 18 09402 1 Hose Assembly 1 2 I D x 21 9 18 09403 1 Hose Assembly 1 2 I D x 25 10 R123525 1 Gasket 11 RE520814 1 Adapt...

Page 40: ...EY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 RE504562 1 Filter Head marked R502338 includes keys 2 3 2 RE504543 1 Valve 3 R502513 1 Seal 4 R501484 1 Gasket 5 19M7802 5 Capscrew M8 x 65 mm 6 RE67238...

Page 41: ...separately 3 1 Gear not available separately 4 1 Housing not available separately 5 1 Gear not available separately 6 RE504914 1 Oil Pump marked R502687 includes keys 2 5 7 R121376 1 Tube 8 R97185 1 O...

Page 42: ...86 2 Capscrew M8 x 100 mm 4 R61871 1 O ring 5 R121621 1 Oil Pan 6 19M7868 6 Capscrew M8 x 30 mm 7 51M7043 3 O ring 8 RE46685 3 Plug 9 19M7867 18 Capscrew M8 x 25 mm 10 15H690 1 Pipe Plug 11 51M7045 2...

Page 43: ...M8 x 100 mm 4 R61871 1 O ring 5 RE520147 1 Oil Pan 6 19M7866 6 Capscrew M8 x 20 mm 7 51M7043 1 O ring 8 RE46685 3 Plug 9 19M8163 22 Capscrew M8 x 16 mm 10 15H690 1 Pipe Plug 11 51M7045 1 O ring 12 RE...

Page 44: ...ing 5 RE46685 2 Plug M18 x 1 5 mm 6 19M7799 4 Capscrew M8 x 45 mm 7 19M7867 18 Capscrew M8 x 25 mm 8 12 80753 Capscrew M8 x 30 mm 9 R503784 1 Oil Pan 20 5 qts 10 RE68491 1 Oil Pump Intake 11 19M8986 2...

Page 45: ...r Steel 3 8 NPT x M18 x 1 5 2 36 71002 1 Shut Off Valve 3 8 NPT x 1 2 45T 3 41 01032 16 Hose 1 2 ID Push on 4 21 71042 2 Female Swivel Brass 1 2 Hose Barb x 1 2 45T 5 21 71040 1 Male Connector Brass 1...

Page 46: ...DESCRIPTION SERIAL NUMBER 1 21 79603 1 Male Elbow 90 Steel M18 x 1 5 x 1 2 37T 2 18 61002 1 Hose Assembly 1 2 I D x 21 3 36 71002 1 Shut off Valve Brass 3 8 NPT x 1 2 4 4 21 09513 Bulkhead Union Stee...

Page 47: ...d KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 RE69243 1 Dipstick 2 R502604 1 Dipstick Tube Right Hand R130055 1 Dipstick Tube Left Hand 3 R502725 Plug As required Reproduced by permission of Deere...

Page 48: ...N SERIAL NUMBER 1 36 01002 1 Oil Filler Neck 2 11 79501 1 Oil Filler Mounting Gasket 3 12 00714 2 Capscrew Hex Head M8 x 1 25 x 40 mm 4 15 00701 2 Flat Washer M8 5 198436010 1 Oil Fill Cap 6 052300400...

Page 49: ...4 6132 11 4690 2 Capscrew Hex Head M8 x 1 25 x 115 mm 5 15 00805 2 Flat Washer M8 6 RE500005 1 Filler Cap 7 R116296 1 Plate 8 RE67238 2 Screw M8 x 20 with pre applied sealant 9 21 79502 1 Spacer use...

Page 50: ...13 1 44 GROUP 1 ENGINE Low Oil Level Switch Gauge ISO Ground R H B8619A Supply as necessary 3 8 7 10 9 16 6 5 4 1 13 2 14 15 Existing O Ring 16 09503 17 12 11 M1064T2 50 Hz M1064A H NL1064H43 Added 1...

Page 51: ...1 5 x 3 8 37T 8 21 79604 1 female Run Tee STL 3 8 NPT x 3 8 37T 9 27 09404 1 Tube Assembly Low oil Level SW GA 10 21 70011 1 Male Elbow 90 STL 1 2 NPT x 3 8 37 T 11 15 09805 1 Flat Washer M10 S S 316...

Page 52: ...P1064 9 13 1 46 GROUP 1 ENGINE Cylinder Head TP58413 Reproduced by permission of Deere Co c2005 Deere Company All rights reserved L M1064D M NL1064T1 T2 L M1064A NL1064H1 M40C2 M55C2 M65C2...

Page 53: ...e Exhaust Valve R93910 Valve Seat Insert Oversize Exhaust Valve R106829 4 Valve Seat Insert Standard Size Exhaust Valve 5 CD16284 1 Cap 6 R104592 1 Pipe Plug 1 8 7 15H624 1 Pipe Plug 1 2 8 R98062 4 In...

Page 54: ...P1064 9 13 1 48 GROUP 1 ENGINE Cylinder Head RGP9044 Reproduced by permission of Deere Co c2005 Deere Company All rights reserved M1064H NL1064H2...

Page 55: ...06 16 Valve Spring 5 RE519115 16 Seal 6 CD16284 4 Plug 7 R502512 4 Sleeve 8 R515033 8 Valve Seat Insert Exhaust 9 R515034 8 Valve Seat Insert Intake 10 R502369 8 Intake Valve 11 R502370 8 Exhaust Valv...

Page 56: ...ud 6 24M7346 4 Washer L M1064D T1 R42729 4 Washer L M1064T2 A 7 R123161 4 Support 9 14M7148 1 Nut M10 8 RE508317 8 Rocker Arm includes keys 9 10 9 14M7148 1 Nut M10 10 R133630 8 Adjusting Stud 11 R107...

Page 57: ...P1064 9 13 1 51 GROUP 1 ENGINE Notes...

Page 58: ...P1064 9 13 1 52 GROUP 1 ENGINE Rocker Shaft Assembly Push Rods RGP9036 Reproduced by permission of Deere Co c2005 Deere Company All rights reserved M1064H NL1064H2...

Page 59: ...ap 7 14M7148 1 Nut M10 8 RE523023 4 Rocker Arm Intake replaces RE504209 includes key 7 9 RE504210 4 Rocker Arm Exhaust includes key 7 10 R502341 8 Cross Bar 11 R505543 8 Spring 12 R505159 1 Support R5...

Page 60: ...53 5 mm Special 3 15 09007 4 Flat Washer M12 S S 4 16 15005 4 O ring 5 R123542 1 Gasket Rocker Arm Cover Mounting 6 R120467 1 Elbow Vent System Connection 7 16 01000 1 O ring 8 00 09504 Label Lugger 0...

Page 61: ...5 Capscrew Hex Head Special M8 x 1 25 x 78 8 mm S S 3 15 09007 5 Flat Washer M12 S S 4 16 15005 5 O ring 5 R505174 1 Gasket Rocker Arm Cover Mounting 6 R120467 1 Elbow Vent System Connection 7 16 010...

Page 62: ...401 1 Rocker Arm Cover Front Fill NL1064T1 T2 H1 2 R123542 1 Gasket 3 H23125 4 Plug 4 R123574 4 Nut 5 R123575 4 O ring 6 RE500005 1 Filler Cap includes key 7 7 R502902 1 Packing 8 00 09508 1 Nameplate...

Page 63: ...ket formerly R505174 5 R516181 5 Screw M6 x 1 0 x 12 mm 6 R516158 5 O ring 7 H23125 5 Plug 8 R516708 1 Heat Shield 9 19M7774 2 Capscrew M6 x 12 mm 10 19M8017 2 Capscrew M12 x 20 mm 11 24M7047 2 Washer...

Page 64: ...9 1 Gasket 5 R521390 5 Screw M8 x 1 25 x 12 mm 6 R123575 5 O ring 7 H23125 5 Plug 8 R516708 1 Heat Shield 9 19M7774 2 Capscrew M6 x 12 mm 10 19M7386 2 Capscrew M12 x 20 mm 11 24M7047 2 Washer 12 RE535...

Page 65: ...ow Fitting 90 2 R72328 1 O ring 3 R72659 1 Clamp 4 19M7866 1 Capscrew M8 x 20 5 41 00004 Hose 3 4 I D sold per inch As required 1 59 GROUP 1 ENGINE Reproduced by permission of Deere Co c2005 Deere Com...

Page 66: ...P1064 9 13 2 0 GROUP 2 INTAKE AND EXHAUST SYSTEMS A 3821 B 1731B Intake Manifold Air Filter TO ROCKER ARM COVER L M1064D M40C2...

Page 67: ...7 12 00311 2 Capscrew Hex Head 3 8 16 8 15 00302 2 Lock Washer 3 8 9 24 21003 1 Air Filter 10 18 21004 1 Hump Hose 11 19 00036 1 Hose Clamp 36 12 19 00072 1 Hose Clamp 72 13 19 00128 1 Hose Clamp 128...

Page 68: ...P1064 9 13 2 2 GROUP 2 INTAKE AND EXHAUST SYSTEMS Intake and Turbocharger Assembly A 10587 C 4137 L1064T1...

Page 69: ...31402 1 Pipe Turbo Oil Return Lower 23 R41285 1 Adapter O ring Seal x 1 2 NPT 24 16 01000 1 O ring 3 4 ID x 3 32 25 R43928 1 Adapter Turbo Oil Supply 26 11 31012 1 Gasket 27 12 00714 2 Capscrew Hex H...

Page 70: ...P1064 9 13 2 4 GROUP 2 INTAKE AND EXHAUST SYSTEMS Intake and Turbocharger Assembly A 10587 C 4137 M1064T1 M1064T2 M55C2 M65C2...

Page 71: ...12 Extended Band S S 22 27 31402 1 Pipe Turbo Oil Return Lower 23 R41285 1 Adapter O ring Seal x 1 2 NPT 24 16 01000 1 O ring 3 4 ID x 3 32 25 R43928 1 Adapter Turbo Oil Supply 26 11 31012 1 Gasket 27...

Page 72: ...N SERIAL NUMBER 1 24 21000 1 Air Filter 2 18 29501 1 Hump Hose 4 1 8 I D x 2 I D 3 19 00036 1 Hose Clamp 36 4 19 00072 1 Hose Clamp 17 5 23 29501 1 Bracket 6 19M7785 2 Capscrew Hex Head Flanged M10 x...

Page 73: ...6 1 Hose Clamp 36 4 19 00072 1 Hose Clamp 17 5 23 29402 1 Bracket 6 19M7786 2 Capscrew Hex Head Flanged M10 x 1 5 x 30 mm 7 19 00128 1 Hose Clamp 128 8 145536461 2 Hose 9 21 13102 1 Male Union Brass 3...

Page 74: ...P1064 9 13 2 8 A 12094 B 9426A GROUP 2 INTAKE AND EXHAUST SYSTEMS Crankcase Breather Filter Assembly M1064A Oil Pan Updated 6 11 08 9 5 08...

Page 75: ...20467 1 Elbow 900 3 4 HB with o ring Vent system connection 8 16 01000 1 O ring 3 4 I D 9 41 01050 52 5 Hose 3 4 I D Wire reinforced SAE J1527 10 21 20007 2 Female Adapter Steel 3 4 NPT x 7 8 o ring p...

Page 76: ...P1064 9 13 2 10 A 12095 B 9427A GROUP 2 INTAKE AND EXHAUST SYSTEMS Crankcase Breather Filter Assembly M1064H Oil Pan Updated 6 11 08 9 5 08...

Page 77: ...8 5 Hose 3 4 I D Wire reinforced SAE J1527 10 21 20007 2 Female Adapter Steel 3 4 NPT x 7 8 o ring port 11 21 20006 2 Male Elbow 900 Nylon 3 4 NPT x 3 4 HB 12 21 71034 2 Female Swivel Brass 3 8 HB x 3...

Page 78: ...P1064 9 13 2 12 GROUP 2 INTAKE AND EXHAUST SYSTEMS Intake and Aftercooler Assembly A 10284 C 5600 L M1064A...

Page 79: ...14M7298 4 Hex Nut Flanged M8 x 1 25 19 27 09503 1 Connector Raw Water Pump Outlet 20 27 09504 1 Connector Aftercooler Outlet 21 16 13101 2 O ring 22 21 00027 1 Plug Socket Head Brass 1 8 NPT 23 21 10...

Page 80: ...P1064 9 13 GROUP 2 INTAKE AND EXHAUST SYSTEMS Intake and Turbocharger Assembly L1064A 2 14 A 11068 C 5550z...

Page 81: ...ng 15 R43928 1 Adapter Turbo Oil Supply 16 11 31012 1 Gasket 17 12 00714 2 Capscrew Hex Head M8 x 1 25 x 40 mm 18 21 52800 1 Male Connector Steel 3 8 NPT x 3 8 37T 19 27 09403 1 Tube Assembly Turbo Oi...

Page 82: ...P1064 9 13 GROUP 2 INTAKE AND EXHAUST SYSTEMS Intake and Turbocharger Assembly M1064A 2 16 A 10823 A 10423 C 5550...

Page 83: ...x 1 2 NPT 14 16 01000 1 O ring 15 R43928 1 Adapter Turbo Oil Supply 16 11 31012 1 Gasket 17 12 00714 2 Capscrew Hex Head M8 x 1 25 x 40 mm 18 21 52800 1 Male Connector Steel 3 8 NPT x 3 8 37T 19 27 09...

Page 84: ...P1064 9 13 GROUP 2 INTAKE AND EXHAUST SYSTEMS Intake and Aftercooler Assembly M1064H 2 18 A 10315 C 5642...

Page 85: ...ad Flanged M8 x 1 25 x 25 mm Grade 10 18 14M7298 4 Hex Nut Flanged M8 x 1 25 19 27 09501 1 Connector Raw Water Pump Outlet 20 27 09502 1 Connector Aftercooler Outlet 21 16 13101 2 O ring 22 21 00027 1...

Page 86: ...P1064 9 13 GROUP 2 INTAKE AND EXHAUST SYSTEMS Intake and Turbocharger Assembly M1064H 2 20 A 10325 C 5649...

Page 87: ...15 R43928 1 Adapter Turbo Oil Supply 16 11 31012 1 Gasket 17 12 00714 2 Capscrew Hex Head M8 x 1 25 x 40 mm 18 21 52800 1 Male Connector Steel 3 8 NPT x 3 8 37T 19 27 09401 1 Tube Assembly Turbo Oil...

Page 88: ...KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 24 20001 1 Air Filter 2 10 29501 1 Air Inlet 3 11 21011 1 Gasket 4 19 00044 1 Hose Clamp 44 5 12 00831 2 Capscrew Hex Head M10 x 1 5 x 25 mm 6 15 00804...

Page 89: ...1 24 21406 1 Air Filter 2 R501480 1 Air Inlet 3 11 21011 1 Gasket 4 19M8292 2 Capscrew Hex Head Flanged M10 x 1 5 x 25 5 19 00044 1 Hose Clamp 44 6 R133893 1 Gasket 7 R501472 1 Spacer Air Inlet 8 RE6...

Page 90: ...P1064 9 13 2 24 GROUP 2 INTAKE AND EXHAUST SYSTEMS Crankcase Breather Assembly RE522641PCDAO1 NL1064D T and M40C2 Reproduced by permission of Deere Co c2005 Deere Company All rights reserved...

Page 91: ...g 5 8 O ring Port x 1 Hose Barb 6 RE65978 1 Clamp 7 41 01032 21 Hose 8 AR21836 3 Clamp 9 RE522079 1 Check Valve 10 41 01020 5 Hose 11 R519401 1 Tube 12 R72328 1 O ring 13 R120467 1 Elbow Fitting 14 AR...

Page 92: ...ng 7 51M7039 1 O ring Reproduced by permission of Deere Co c2005 Deere Company All rights reserved RGP9821 Intake Manifold NL1064T1 Reproduced by permission of Deere Co c2005 Deere Com pany All rights...

Page 93: ...R 1 R81275 1 Gasket 2 R501472 1 Spacer 3 R133893 1 Gasket 4 51M7039 1 O ring 5 RE60071 1 Fitting 6 19M8292 2 Screw 7 51M7041 1 O ring 8 RE46684 1 Plug 9 19M7784 2 Screw 10 RE515582 1 Intake Manifold 1...

Page 94: ...ERIAL NUMBER 1 RE508762 1 Air Intake 2 51M7041 2 O ring 3 RE46684 2 Plug includes key 2 4 19M8292 2 Screw M10 x 50 5 R133893 1 Gasket 6 R501472 1 Spacer 7 R81275 1 Gasket 8 51M7039 1 O ring 9 RE60071...

Page 95: ...4H2 2 29 KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 RE517330 1 Intake Manifold 2 R502916 1 Gasket 3 R104592 1 Pipe Plug 4 51M7041 1 O ring 5 RE46684 1 Plug 6 19M7785 8 Screw Reproduced by permiss...

Page 96: ...atch 3 AT171853 1 Air Filter Outer 4 AT171854 1 Air Filter Inner 5 R48568 1 Valve 6 RE64099 1 Rain Cap Standard 24 21407 1 Air Pre cleaner optional 7 RE64100 1 Band 8 19M7784 4 Capscrew M10 x 20 mm 9...

Page 97: ...AT203469 1 Outer Element 4 AT203470 1 Inner Element 5 T158495 1 Valve 6 AT175358 1 Rain Cap Standard 24 21408 1 Air Pre cleaner optional 7 AR35435 2 Mounting Bracket 8 19M7784 4 Capscrew M10 x 1 5 x...

Page 98: ...P1064 9 13 GROUP 2 INTAKE AND EXHAUST SYSTEMS Air Filter Assembly 2 32 Reproduced by permission of Deere Co c2007 Deere Company All rights reserved RGP6292changed NL1064H1...

Page 99: ...p 3 1 2 S S 10 12 00805 4 Capscrew Hex Head M10 x 1 5 x 20 mm 11 15 00805 8 Flat Washer M10 12 15 00802 8 Lock Washer Helical M10 13 14 00812 4 Hex Nut Nylock M10 x 1 5 14 12 00835 1 Capscrew Hex Head...

Page 100: ...P1064 9 13 Reproduced by permission of Deere Co c2007 Deere Company All rights reserved RGP6292changed2 GROUP 2 INTAKE AND EXHAUST SYSTEMS Air Filter Assembly NL1064H2 2 34...

Page 101: ...9 1 Tube 4 O D 8 19 01450 3 T Bolt Clamp 4 1 2 S S 10 12 00805 4 Capscrew Hex Head M10 x 1 5 x 20 mm 11 15 00805 8 Flat Washer M10 12 15 00802 4 Lock Washer Helical M10 13 14 00812 4 Hex Nut Nylock M1...

Page 102: ...y Flange 10 31001 1 Exhaust Manifold Assembly w Wet Flange 10 31002 1 Exhaust Manifold Assembly w Wet Elbow Adapter 2 27 11012 1 Coolant Connector 3 16 31000 1 O ring 4 11 39501 1 Gasket 5 13 34801 8...

Page 103: ...Gasket 5 13 00816 8 Stud M10 x 1 5 x 50 mm 6 01437 01025 3 Capscrew 12 Point M10 x 1 5 x 25 mm 7 15 00300 11 Flat Washer special 8 14 00810 8 Hex Nut M10 x 1 5 9 11 31011 8 Gasket 10 21 10001 1 Drain...

Page 104: ...Flange Adapter 10 31506 1 Wet Exhaust Flange for Turbo Mounting 31 31012 1 Wet Exhaust Elbow Adapter 3 11 30013 1 Gasket 4 12 00414 4 Capscrew Hex Head 7 16 14 x 1 1 2 5 15 00402 4 Lock Washer 7 16 6...

Page 105: ...2 00914 4 Capscrew Hex Head 5 8 11 x 1 3 4 8 15 00902 4 Lock Washer Helical 5 8 9 14 00911 4 Hex Nut 5 8 11 10 11 31094 1 Gasket KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 31 31000 1 Exhaust Adap...

Page 106: ...mp 2 21 31002 1 Plug Square Head Brass 3 8 NPT 3 27 31407 1 Dry Exhaust Elbow 3 4 12 00916 8 Capscrew Hex Head 5 8 11 x 2 5 15 00902 8 Lock Washer Helical 5 8 6 14 00911 8 Hex Nut 5 8 11 7 11 31099 1...

Page 107: ...Copper 1 1 4 NPT x 1 3 4 Hose Barb 4 41 01092 1 Hose 1 3 4 x 32 Wire Reinforced 5 19 00032 2 Hose Clamp 32 GROUP 2 INTAKE AND EXHAUST SYSTEMS A 3023 B 2919 1 27 31412 1 Wet Exhaust Elbow 4 2 19 31401...

Page 108: ...H 27 19503 1 Tube Raw Water Discharge S S M1064T1 T2 M55C2 M65C2 27 19504 1 Tube Raw Water Discharge S S M1064D M40C2 7 18 26002 1 Hose 2 ID x 2 3 4 4 Ply Silicone M1064A H 18 19501 1 Hose 1 1 4 ID x...

Page 109: ...0658 3 19M7810 1 Screw M10 x 80 Reproduced by permission of Deere Co c2005 Deere Company All rights reserved RGP6149 KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 R121669 1 Exhaust Manifold 2 R52143...

Page 110: ...Manifold 2 44 Reproduced by permission of Deere Co c2005 Deere Company All rights reserved RGP6147 KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 R517017 1 Exhaust Manifold formerly R132373 2 R90658...

Page 111: ...Oil Line 5 M63548 1 O ring 6 R87733 1 Adapter 7 RE516784 1 Turbocharger marked RE516753 remanufactured 8 19M7785 4 Screw M10 x 25 9 R123572 1 Gasket 10 19M7866 2 Screw M8 x 20 11 R123570 1 Gasket 12 R...

Page 112: ...R63548 1 O ring 5 14M7296 4 Flange Nut M10 6 R123572 1 Gasket 7 RE503212 1 Hydraulic Hose use with turbo RE517248 RE501260 1 Hydraulic Hose use with turbo RE516784 8 T77613 1 O ring 9 38H5037 1 Adapt...

Page 113: ...produced by permission of Deere Co c2005 Deere Company All rights reserved RGP6262 KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 R123246 1 Pipe Elbow 2 R87732 1 Adapter 3 RE40048 1 Clamp 4 19M8162 4...

Page 114: ...EXHAUST SYSTEMS Exhaust Adapter 3 A 1162B B 8696 KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 31 31003 1 Exhaust Adapter 3 NPT Male 2 AT63813 2 Half Clamp 4 15 00202 2 Lock Washer Helical 5 16 5 12...

Page 115: ...TION SERIAL NUMBER 1 31 31008 1 Exhaust Adapter 3 2 AT63813 2 Half Clamp with Integral Nut 3 12 00214 2 Capscrew Hex Head 5 16 18 x 1 1 2 4 15 00221 2 Flat Washer 5 16 SAE 5 12 00914 4 Capscrew Hex He...

Page 116: ...27 31009 1 Exhaust Flex S S 4 x 18 NL1064T1 T2 H1 H2 not shown 2 AR43704 2 Clamp kit with fasteners includes keys 3 5 3 14 00311 2 Hex Nut 3 8 16 4 15 00321 4 Flat Washer 3 8 SAE 5 12 00310 2 Capscrew...

Page 117: ...P1064 9 13 2 51 GROUP 2 INTAKE AND EXHAUST SYSTEMS Notes...

Page 118: ...P1064 9 13 GROUP 2 INTAKE AND EXHAUST SYSTEMS K26 Turbocharger Assembly 2 52...

Page 119: ...nger Sleeve 10 30 39403 1 Compressor Wheel for 30 39400 turbocharger 30 21401 1 Compressor Wheel for 30 21400 turbocharger 30 31440 1 Compressor Wheel for 30 31426 1 turbocharger 11 30 31441 4 Piston...

Page 120: ...P1064 9 13 GROUP 3 COOLING SYSTEM 3 0 Expansion Tank Assembly A 8340A C 5005 L M1064D M1064T1 T2 L M1064A M40C2 M55C2 M65C2...

Page 121: ...l 3 8 20 11 11023 1 Gasket 21 23 19502 1 Bracket 22 12 00831 2 Capscrew Hex Head M10 x 1 5 x 25 mm 23 15 00802 2 Lock Washer Helical M10 24 12 00311 3 Capscrew Hex Head 3 8 16 x 3 4 25 15 00301 3 Flat...

Page 122: ...P1064 9 13 GROUP 3 COOLING SYSTEM 3 2 Expansion Tank Assembly A 10160 C 5005z M1064H...

Page 123: ...PT 16 21 72044 1 Street Elbow 90 Degrees Brass 1 8 NPT 17 21 10001 1 Drain Cock Brass 1 8 NPT 18 12 00313 6 Capscrew Hex Head 3 8 16 x 1 1 4 19 15 00302 9 Lock Washer Helical 3 8 20 11 11023 1 Gasket...

Page 124: ...P1064 9 13 GROUP 3 COOLING SYSTEM 3 4 Heat Exchanger A 8348 C 4143 L M1064D M1064T1 T2 M40C2 M55C2 M65C2...

Page 125: ...g Washer 9 15 19504 3 Neoprene Washer 10 14 00322 3 Hex Nut Nylock 3 8 24 11 18 62520 1 Hose 1 3 4 I D x 2 1 4 12 19 01028 2 Hose Clamp 28 13 27 11035 1 Tube Coolant Pump Inlet 14 21 00530 Plug Hex He...

Page 126: ...P1064 9 13 GROUP 3 COOLING SYSTEM Heat Exchanger L M1064A M1064H 3 6 A 10162 A 10429 C 5531...

Page 127: ...g Washer 9 15 19504 3 Neoprene Washer 10 14 00322 3 Hex Nut Nylock 3 8 24 11 18 62520 1 Hose 1 3 4 I D x 2 1 4 12 19 01028 2 Hose Clamp 28 13 27 19513 1 Tube Coolant Pump Inlet L M1064A 27 19511 1 Tub...

Page 128: ...rb NL1064D T1 T2 2 16 14804 1 O ring 3 19M7867 2 Capscrew M8 x 25 mm 4 21 13101 Plug 1 2 NPT As required For NL1064H1 and H2 5 R502983 1 Housing 6 R89944 1 O ring 7 19M7867 1 Screw M8 x 25 mm 8 19M780...

Page 129: ...R100369 2 Filter 12 19M7863 5 Capscrew M6 x 25 13 19M7796 3 Capscrew M6 x 30 14 R123417 1 Gasket 15 R121038 1 Pulley 112 mm OD 16 19M7784 1 Capscrew Flanged Head M6 x 1 0 x 12 mm 17 RE508566 1 Timing...

Page 130: ...O ring 9 R123226 1 Gasket 10 RE46685 1 Plug 11 R100369 2 Filter 12 19M7863 5 Capscrew M6 x 25 13 19M7796 3 Capscrew M6 x 30 14 R123417 1 Gasket 15 R115250 1 Pulley 93 mm OD 16 19M7784 1 Capscrew Flan...

Page 131: ...ft Flat Washer 4 14 19501 1 Hex Nut Slotted 5 32 00005 1 Cotter Pin 6 16 19503 1 O ring 7 12 00954 2 Capscrew Hex Head M12 x 1 75 x 35 mm 8 15 00912 2 Lock Washer Helical M12 9 27 19502 1 Tube 10 18 1...

Page 132: ...Hex Head M12 x 1 75 x 90 mm 8 12 00956 1 Capscrew Hex Head M12 x 1 75 x 65 mm 9 15 00007 2 Flat Washer M12 10 21 19504 1 Connector 11 41 01112 3 Hose 2 I D Silicone 12 19 01032 4 Hose Clamp 32 Extende...

Page 133: ...19 1 Screw 5 25 19504 2 Bearing 6 25 19506 2 Spacer 7 25 19507 1 Seal Lip Type 8 25 19508 1 Seal Mechanical Carbon 9 25 19509 1 Support Washer 10 25 19511 1 Wear Plate 11 25 19512 1 Snap Ring 12 25 11...

Page 134: ...al 4 25 15717 6 Capscrew Socket Head M6 x 1 0 x 25 mm S S 5 15 00610 10 Lock Washer M6 S S 6 25 15706 1 Wear Plate 7 25 19524 1 Shaft 8 25 15708 2 Bearing 9 25 19526 1 Mechanical Seal 10 25 15716 3 Sn...

Page 135: ...e 7 19M7788 1 Screw M12 x 25 8 R123323 1 Clamp Cylinder Head 9 R123324 1 Clamp Timing Gear Cover 10 R123226 1 Seal 11 R502814 1 Gasket 12 19M7809 1 Screw M10 x 70 13 RE522076 1 Thermostat 180 F 82 C f...

Page 136: ...P1064 9 13 14 21 12 6 20 1 2 11 10 18 7 17 9 22 14 19 14 16 13 13 3 4 3 4 3 4 3 16 10 19400_drawing Exhaust Manifold GROUP 3 COOLING SYSTEM Thermostat Housing Assembly Updated 2 8 11...

Page 137: ...dified 8 21 13101 1 Plug 9 RE33705 1 Thermostat 180F 82C 10 AR102258 1 Thermostat 11 R133142 1 Gasket Thermostat Cover 12 R89439 1 Thermostat Cover Cast Iron 13 13 00832 2 Stud 14 14 80811 3 Hex Nut F...

Page 138: ...P1064 9 13 3 18 Reproduced by permission of Deere Co c2005 Deere Company All rights reserved RE516361SPA RGP8981 GROUP 3 COOLING SYSTEM Thermostat Housing Assembly NL1064H2...

Page 139: ...Capscrew M10 x 80 8 CD16284 1 Plug 9 RE517057 1 Housing marked R515580 10 R505479 1 Gasket 11 R123226 1 Seal 12 R123324 1 Clamp 13 R504854 1 Tube 14 R515581 1 Cover M8 x 45 15 R124607 1 Gasket 16 19M...

Page 140: ...r L M NL1064T1 T2 A NL1064H1 RE56690 1 Oil Cooler M1064H NL1064H2 2 RE67231 6 Capscrew M6 x 16 3 R123501 1 Gasket 4 T122075 2 O ring 5 R123471 1 Housing 6 51M7043 1 O ring 7 RE46685 1 Plug 8 51M7040 1...

Page 141: ...ON SERIAL NUMBER 1 RE500539 1 Idler Shaft includes keys 2 4 marked R500304 RE500538 1 Idler Shaft M1064T2MCA only 2 H80753 1 Snap Ring 3 1 Bearing 4 1 Hub 5 19M7835 4 Capscrew Hex Head Flanged M10 x 1...

Page 142: ...d KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 RE500538 1 Idler Shaft includes keys 2 4 marked R500171 2 H80753 1 Snap Ring 3 1 Bearing 4 1 Hub 5 19M7835 4 Capscrew Hex Head Flanged M10 x 1 5 x 35...

Page 143: ...R 1 RE503664 1 Idler Shaft includes keys 2 4 2 E1343FN 1 Snap Ring 3 1 Shaft 4 1 Hub 5 19M7786 4 Capscrew Hex Head Flanged M10 x 1 5 x 30 mm 6 R128660 1 Pulley 168 mm O D M1064H 1500 1800 RPM NL1064H2...

Page 144: ...P1064 9 13 GROUP 3 COOLING SYSTEM Radiator NL1064D A 7614 C 5780 3 24...

Page 145: ...13 12 00362 6 Capscrew Hex Head 3 8 16 x 1 2 14 15 00321 18 Flat Washer 3 8 SAE 15 15 00302 8 Lock Washer Helical 3 8 16 14 00312 12 Hex Nut Nylock 3 8 16 17 14 00301 6 U nut 3 8 16 18 12 00209 16 Ca...

Page 146: ...P1064 9 13 C 6780 3 26 GROUP 3 COOLING SYSTEM Radiator Updated 2 2 11 M1064T2MCA...

Page 147: ...Lock Washer 15 14 00311 4 Hex Net 16 AT24834 1 Fan 17 R128443 1 Fan Spacer 4 Bolt 18 19M7811 4 Capscrew Hex Head Flanged 19 RE57059 1 Fan Guard 20 12 09213 4 Capscrew Hex Head 5 16 18 x 1 1 4 21 15 0...

Page 148: ...P1064 9 13 A 7615 C 5778 3 28 GROUP 3 COOLING SYSTEM Radiator NL1064T1 T2 revised 4 8 10...

Page 149: ...8 16 14 12 00212 6 Capscrew Hex Head 5 16 18 x 1 15 12 00209 2 Capscrew Hex Head 5 16 18 x 3 4 16 12 00213 4 Capscrew Hex Head 5 16 18 x 1 1 4 17 15 00202 12 Lock Washer Helical 5 16 18 15 00221 8 Fla...

Page 150: ...4 FUEL SYSTEM Fuel Injection System 4 0 Reproduced by permission of Deere Co c2005 Deere Company All rights reserved RGP7648 L1064D L1064T1 M1064D M40C2 NL1064D M1064T1 M55C2 NL1064T1 with Mechanical...

Page 151: ...ck up Ring 15 RE19799 1 Clamp 16 19M7923 1 Capscrew M6 x 12 17 51M7040 1 O ring 18 RE60029 1 Fitting 19 14M7273 3 Nut M8 20 R116366 4 Capscrew 21 Shaft Key 22 1 Fuel Injection Pump See Application Cha...

Page 152: ...P1064 9 13 8 8 GROUP 4 FUEL SYSTEM Double Wall Fuel Lines 4 2 M1064D T1 M40C2 M55C2 A 9202 ST13097 1 ST14555 2...

Page 153: ...75 x 16 mm 7 15 59501 8 Sealing Washer Copper M8 8 43 00008 1 Tubing 8 mm OD 9 21 55703 1 Union Steel 8 mm 10 10 50002 1 Alarm Tank Assembly 11 21 50041 1 Reducing Union Brass 3 16 x 5 16 12 19 50014...

Page 154: ...4 9 13 4 4 Fuel Injection System GROUP 4 FUEL SYSTEM RGP8380 Reproduced by permission of Deere Co c2005 Deere Company All rights reserved M1064T2 M65C2 NL1064T2 L1064A M1064A NL1064H1 DE10 Electronic...

Page 155: ...pplication Chart 15 R51936 Sealing Washer 16 14M7298 1 Flange Nut 17 R116386 1 Stud 18 R505472 1 Gear 19 R123593 2 Tube Nut 20 AR85519 2 Plug 21 RE508716 4 Clamp 25 RE531436 4 Fuel Injector M1064T2 18...

Page 156: ...P1064 9 13 4 6 Fuel Injection System GROUP 4 FUEL SYSTEM RGP8380 Reproduced by permission of Deere Co c2005 Deere Company All rights reserved M1064T2 1500 RPM DE10 Electronic Pump...

Page 157: ...ck up Ring 12 R132874 1 Washer 13 R91360 1 Nut 14 1 Engine Controller 12V or 24V See Application Chart 15 R51936 Sealing Washer 16 14M7298 1 Flange Nut 17 R116386 1 Stud 18 R505472 1 Gear 19 R123593 2...

Page 158: ...P1064 9 13 GROUP 4 FUEL SYSTEM Double Wall Fuel Lines 4 8 L1064A M1064T2 A M65C2 A 10632 ST14475 2...

Page 159: ...sher Copper M8 10 18 59508 1 Hose Assembly 1 4 I D x 600 mm S S 11 21 55703 1 Compression Union Steel 8 mm 12 19 50012 1 Clamp Assembly 2 Lines 13 19 59401 1 Clamp Assembly 2 Lines 14 19 50014 1 Clamp...

Page 160: ...P1064 9 13 4 10 GROUP 4 FUEL SYSTEM RE517142SPA Reproduced by permission of Deere Co c2005 Deere Company All rights reserved Fuel Injection System M1064H NL1064H2 Amended 7 1 08 3 25 09...

Page 161: ...30 1 Sensor Fuel Manifold Pressure former RE515635 25 RE507972 1 Rail 26 R504578 1 Bracket 27 RE507540 2 Injection Line 3 and 4 28 R65397 4 O ring 29 R515044 4 Nut 30 RE515986 4 Tube 31 R134920 8 Nut...

Page 162: ...P1064 9 13 GROUP 4 FUEL SYSTEM Double Wall Fuel Lines 4 12 M1064H High Pressure Common Rail A 10633 ST14488 1...

Page 163: ...59513 1 Hose Assembly 1 4 I D 13 S S TFE 16 10 50002 1 Alarm Tank Assembly 17 23 59601 1 Bracket Alarm Tank Mtg 18 12 00711 2 Capscrew Hex Head M8 x 1 25 x 20 mm 19 15 00701 2 Flat Washer M8 20 15 00...

Page 164: ...on 12 volt systems RE519030XD 12 Volt Standard Ground used on 24 volt systems Note for Mechanical Pumps Basic injection pump part numbers are listed above Alaska Diesel Electric also provides special...

Page 165: ...5 kW 1800 RPM 12 Volt 26 9940124665 65 kW 1800 RPM 24 Volt 26 9940112555 55 kW 1500 RPM 12 Volt 26 9940124555 55 kW 1500 RPM 24 Volt NL1064T2 DE10 System 26 9940112670 70 kW 1800 RPM 12 Volt 26 994012...

Page 166: ...501179 1 Fuel Injector remanufactured pkg 1 2 1 Shipping Cap 3 1 Seal not available separately 4 1 Packing not available separately 5 R116366 4 Screw 6 R79604 1 Tube Nut 7 R79605 1 Packing 8 R71963 1...

Page 167: ...1 Injection Nozzle remanufactured pkg 1 2 1 Shipping Cap 3 1 Seal not available separately 4 1 Packing not available separately 5 R116366 4 Screw 6 R79604 1 Tube Nut 7 R79605 1 Packing 8 R71963 1 Tee...

Page 168: ...1 5 SE501103 1 Fuel Injector remanufactured 2 R92352 1 Packing 3 R500390 1 Seal 4 RE508716 4 Clamp 5 RE531438 Return Tee Assembly includes key 6 6 16 59502 O ring See M1064T2 fuel system for applicab...

Page 169: ...ector remanufactured 2 1 Shipping Cap not available separately 3 1 Seal not available separately 4 1 Packing not available separately 5 RE508716 4 Clamp 6 R79604 1 Tube Nut 7 R79605 1 Packing 8 R71963...

Page 170: ...Y DESCRIPTION SERIAL NUMBER 1 RE516540 4 Injection Nozzle 2 R134920 8 Nut 3 R518345 4 Clamp 4 R504781 4 Capscrew M8 x 35 5 R505452 4 O ring 6 R515535 4 Washer As required M1064H 1800 RGP8843 Reproduce...

Page 171: ...QTY DESCRIPTION SERIAL NUMBER 1 RE519730 4 Fuel Injector includes keys 2 6 2 R134920 8 Nut 3 R518345 4 Clamp 4 R504781 4 Capscrew 5 R505452 4 O ring 6 R515535 4 Washer M1064H 1500 Reproduced by permi...

Page 172: ...P1064 9 13 4 22 GROUP 4 FUEL SYSTEM Fuel Filter and Fuel Lines RGP9879 Reproduced by permission of Deere Co c2005 Deere Company All rights reserved L1064D M1064D M40C2 NL1064D M1064T1 M55C2 NL1064T1...

Page 173: ...Fuel Filter with Plastic Drain Valve 24 51005 1 Fuel Filter with Metal Drain Valve 11 RE70358 1 Kit 12 RE60025 1 Fuel Line includes key 21 13 14M7298 1 Flange Nut M8 14 T14050 1 Clamp 15 R116116 1 Br...

Page 174: ...1064 9 13 4 24 GROUP 4 FUEL SYSTEM Fuel Filter and Fuel Lines RGP8265 RGP8369 Reproduced by permission of Deere Co c2005 Deere Company All rights reserved M1064T2 M65C2 NL1064T2 L1064A M1064A NL1064H1...

Page 175: ...RE60037 1 Fuel Line Filter Inlet M1064T2 M65C2 NL1064T2 H1 27 59410 1 Fuel Line Fuel Filter Inlet L M1064A 10 R113565 1 Seal 11 R113562 1 Ring 12 RE516512 1 Kit 13 RE509031 1 Filter Element 14 RE51650...

Page 176: ...P1064 9 13 4 26 GROUP 4 FUEL SYSTEM Fuel Filter and Fuel Lines RGP9078 Reproduced by permission of Deere Co c2005 Deere Company All rights reserved M1064H and NL1064H2...

Page 177: ...ustrial 27 59408 1 Tube Assembly Final Fuel Filter Outlet Marine 12 RE517245 1 Tube Assembly Fuel Pump Outlet 13 RE46686 4 Plug 14 51M7040 8 O ring 15 RE60030 3 Fitting 16 RE500576 1 Male Connector M1...

Page 178: ...59501 1 Tube Assembly Fuel Return 27 59513 1 Tube Assembly Fuel Return M1064T2 1800 RPM only 5 21 52211 1 Bulkhead Union Steel 1 4 37T 6 14 00012 1 Bulkhead Nut 7 16 20 1 4 37T 7 19 72252 1 Adelle Cl...

Page 179: ...Y DESCRIPTION SERIAL NUMBER 1 12 80832 4 Capscrew Hex Head Flanged M10 x 1 5 x 30 mm 2 27 59406 1 Tube Assembly Fuel Lift Pump Inlet 3 27 59407 1 Tube Assembly Fuel Lift Pump Outlet 4 27 59408 1 Tube...

Page 180: ...10 x 1 5 x 30 mm 4 27 59503 1 Tube Assembly Fuel Return 5 21 52211 1 Bulkhead Union Steel 1 4 37T 6 14 00012 1 Bulkhead Nut 7 16 20 1 4 37T 7 19 72252 1 Adelle Clamp 3 8 ID x 3 8 Stud 8 12 00751 1 Cap...

Page 181: ...12 1 Bulkhead Union 45 Steel 1 4 37T 5 14 00012 1 Bulkhead Nut 7 16 20 1 4 37T 6 23 59501 1 Bracket Tube Support 7 19 72251 1 Adelle Clamp 1 4 ID x 3 8 Stud 8 12 00751 1 Capscrew Hex Head M8 x 1 25 x...

Page 182: ...28H1497 1 Bushing 6 R113562 1 Ring 7 R113563 2 Drain Plug 9 RE51649 1 Seal Kit 10 RE509208 1 Fuel Filter Former RE517181 11 RE51650 1 Sediment Bowl Industrial only 12 RE60854 1 Drain Valve Industrial...

Page 183: ...6 RE51650 1 Transparent Sediment Bowl Industrial only 7 R516437 1 Bracket Industrial only 8 1 Capscrew 9 1 Capscrew 10 1 O ring not available separately 11 RE516512 1 Filter Head Mounting Kit include...

Page 184: ...DESCRIPTION SERIAL NUMBER 1 36 70018 1 Check Valve Steel 1 4 NPSF 2 21 74411 3 Male Elbow 900 Steel 1 4 NPT x 5 16 37T 3 21 59506 1 Female Swivel Steel M12 x 1 5 x 5 16 37T 4 21 60022 1 Female Adapter...

Page 185: ...59522 1 Elbow 90 Swivel Steel 3 8 37T x 1 4 NPT 3 36 70018 1 Check Valve Steel 1 4 NPSF 4 21 00612 1 Male Connector Steel 1 4 NPT x 3 8 37T 5 27 59510 1 Tube Assembly Fuel Filter Bypass 21 60041 1 Ma...

Page 186: ...M10 x 1 0 x 5 16 Compression 5 R500269 1 Male Connector M10 x 1 0 x 5 16 Hose Barb Industrial Only 21 60009 Female Adapter Steel 1 8 NPT x M10 x 1 0 21 60041 Male Connector S S M10 x 1 0 x 3 8 37 T 6...

Page 187: ...g 3 R500271 2 O ring 07005 01012 1 Sealing Washer 4 R516453 2 Male Connector Brass M10 x 1 0 x 3 8 Compression 21 60041 1 Male Connector S S M10 x 1 0 x 3 8 37T 5 R504233 2 Screw 6 R133405 1 Push Rod...

Page 188: ...nnection 2 12 00831 2 Capscrew Hex Head M10 x 1 5 x 25 mm 3 15 00804 2 Wave Washer M10 4 23 91001 1 Cable Clamp 5 23 91002 1 Clamp Shim 6 12 00000 2 Machined Screw BH Slotted 10 32 x 1 2 7 15 00033 2...

Page 189: ...P1064 9 13 Notes 4 39...

Page 190: ...P1064 9 13 A 8802 A 8880 C 5907 Electrical System 12V 24V Standard Ground GROUP 5 ELECTRICAL SYSTEMS L1064D T1 5 0...

Page 191: ...d Ground 12 13 05001 1 Stud M10 x 1 5 x 25 mm 13 14 80811 1 Hex Nut Flanged M10 x 1 5 14 12 80832 1 Capscrew Hex Head Flanged M10 x 1 5 x 30 mm 15 22 41080 1 Solenoid 12V DC 65 Amp 22 41079 1 Solenoid...

Page 192: ...P1064 9 13 5 2 GROUP 5 ELECTRICAL SYSTEMS Electrical System 12 24 Volt Isolated Ground L1064D T1 A 8879 A 8881 C 5907...

Page 193: ...lated Ground 12 13 05001 1 Stud M10 x 1 5 x 25 mm 13 14 80811 1 Hex Nut Flanged M10 x 1 5 14 12 80832 1 Capscrew Hex Head Flanged M10 x 1 5 x 30 mm 15 22 41080 1 Solenoid 12V DC 65 Amp 22 41079 1 Sole...

Page 194: ...P1064 9 13 5 4 GROUP 5 ELECTRICAL SYSTEMS Electrical System 12 24 Volt Standard Ground L1064A A 10486 A 10488 B 8787...

Page 195: ...d M10 x 1 5 5 23 40009 1 Bracket Solenoid Mtg 6 19 00060 1 Hose Clamp 60 7 22 41080 1 Solenoid 12 VDC 65 Amp 22 41079 1 Solenoid 24 VDC 65 Amp 8 14 00112 2 Hex Nut Nylock 1 4 20 9 15 00121 2 Flat Wash...

Page 196: ...P1064 9 13 5 6 GROUP 5 ELECTRICAL SYSTEMS Electrical System 12 24 Volt Isolated Ground L1064A A 10487 A 10489 B 8787...

Page 197: ...ed M10 x 1 5 5 23 40009 1 Bracket Solenoid Mtg 6 19 00060 1 Hose Clamp 60 7 22 41080 1 Solenoid 12 VDC 65 Amp 22 41079 1 Solenoid 24 VDC 65 Amp 8 14 00112 2 Hex Nut Nylock 1 4 20 9 15 00121 2 Flat Was...

Page 198: ...P1064 9 13 Electrical System 12V Standard Ground 5 8 GROUP 5 ELECTRICAL SYSTEMS A 8363 C 4471 M1064D T1 M40C2 and M55C2...

Page 199: ...ual Station 8 22 40907 1 Temperature Switch 2050 F 3 8 NPT replaced by 20 when equipped with pre alarm option 9 21 05400 1 Street Tee Steel 1 8 NPT 10 RE68470 1 Starter 12V Standard Ground 12 13 05001...

Page 200: ...P1064 9 13 Electrical System 12V Isolated Ground 5 10 GROUP 5 ELECTRICAL SYSTEMS A 8524 C 4471 M1064D T1 M40C2 M55C2...

Page 201: ...02 1 Temperature Sender 2500 F Isolated Ground 1 4 NPT Dual Station 8 22 40907 1 Temperature Switch 2050 F 3 8 NPT replaced by 20 when equipped with pre alarm option 9 21 05400 1 Street Tee Steel 1 8...

Page 202: ...P1064 9 13 Electrical System 24V Standard Ground 5 12 GROUP 5 ELECTRICAL SYSTEMS A 8525 C 4471 M1064D T1 M40C2 M55C2...

Page 203: ...F Standard Ground 1 4 NPT Dual Station 8 22 40907 1 Temperature Switch 2050 F 3 8 NPT replaced by 20 when equipped with pre alarm option 9 21 05400 1 Street Tee Steel 1 8 NPT 10 22 41414 1 Starter 24V...

Page 204: ...P1064 9 13 Electrical System 24V Isolated Ground 5 14 GROUP 5 ELECTRICAL SYSTEMS A 8524 C 4471 M1064D T1 M40C2 M55C2...

Page 205: ...ion 8 22 40907 1 Temperature Switch 2050 F 3 8 NPT replaced by 20 when equipped with pre alarm option 9 21 05400 1 Street Tee Steel 1 8 NPT 10 22 41414 1 Starter 24V Isolated Ground 12 13 05001 1 Stud...

Page 206: ...P1064 9 13 Electrical System 12V Standard Ground 5 16 GROUP 5 ELECTRICAL SYSTEMS A 10482 C 4471z M1064T2 A M65C2...

Page 207: ...dard Ground 12 12 80832 1 Capscrew Hex Head Flanged M10 x 1 5 x 30 mm 13 13 05001 1 Stud M10 x 1 5 x 25 mm 37mm LOA 14 14 80811 1 Hex Nut Flanged M10 x 1 5 15 AT157679 1 Transient Voltage Protector 12...

Page 208: ...P1064 9 13 Electrical System 12V Isolated Ground 5 18 GROUP 5 ELECTRICAL SYSTEMS A 10483 C 4471 M1064T2 A M65C2...

Page 209: ...22 41078 1 Starter 12V Isolated Ground 12 12 80832 1 Capscrew Hex Head Flanged M10 x 1 5 x 30 mm 13 13 05001 1 Stud M10 x 1 5 x 25 mm 37mm LOA 14 14 80811 1 Hex Nut Flanged M10 x 1 5 15 AT157679 1 Tra...

Page 210: ...P1064 9 13 Electrical System 24V Standard Ground 5 20 GROUP 5 ELECTRICAL SYSTEMS A 10484 C 4471 M1064T2 A M65C2...

Page 211: ...Starter 24V Isolated Ground 12 12 80832 1 Capscrew Hex Head Flanged M10 x 1 5 x 30 mm 13 13 05001 1 Stud M10 x 1 5 x 25 mm 37mm LOA 14 14 80811 1 Hex Nut Flanged M10 x 1 5 15 AT163022 1 Transient Volt...

Page 212: ...P1064 9 13 Electrical System 24V Isolated Ground 5 22 GROUP 5 ELECTRICAL SYSTEMS A 10485 C 4471 M1064T2 A M65C2...

Page 213: ...arter 24V Isolated Ground 12 12 80832 1 Capscrew Hex Head Flanged M10 x 1 5 x 30 mm 13 13 05001 1 Stud M10 x 1 5 x 25 mm 37mm LOA 14 14 80811 1 Hex Nut Flanged M10 x 1 5 15 AT163022 1 Transient Voltag...

Page 214: ...P1064 9 13 Electrical System 12V Standard Ground 5 24 GROUP 5 ELECTRICAL SYSTEMS A C 4471 M1064H...

Page 215: ...apscrew Hex Head Flanged M10 x 1 5 x 30 mm 13 13 05001 1 Stud M10 x 1 5 x 25 mm 37mm LOA 14 14 80811 1 Hex Nut Flanged M10 x 1 5 15 AT157679 1 Transient Voltage Protector 12 Volt not shown 16 21 09601...

Page 216: ...P1064 9 13 Electrical System 12V Isolated Ground 5 26 GROUP 5 ELECTRICAL SYSTEMS A C 4471 M1064H...

Page 217: ...solated Ground 12 12 80832 1 Capscrew Hex Head Flanged M10 x 1 5 x 30 mm 13 13 05001 1 Stud M10 x 1 5 x 25 mm 37mm LOA 14 14 80811 1 Hex Nut Flanged M10 x 1 5 15 AT157679 1 Transient Voltage Protector...

Page 218: ...P1064 9 13 Electrical System 24V Standard Ground 5 28 GROUP 5 ELECTRICAL SYSTEMS A C 4471 M1064H...

Page 219: ...80832 1 Capscrew Hex Head Flanged M10 x 1 5 x 30 mm 13 13 05001 1 Stud M10 x 1 5 x 25 mm 37mm LOA 14 14 80811 1 Hex Nut Flanged M10 x 1 5 15 AT163022 1 Transient Voltage Protector 24 Volt not shown 16...

Page 220: ...P1064 9 13 Electrical System 24V Isolated Ground 5 30 GROUP 5 ELECTRICAL SYSTEMS A C 4471 M1064H...

Page 221: ...832 1 Capscrew Hex Head Flanged M10 x 1 5 x 30 mm 13 13 05001 1 Stud M10 x 1 5 x 25 mm 37mm LOA 14 14 80811 1 Hex Nut Flanged M10 x 1 5 15 AT163022 1 Transient Voltage Protector 24 Volt 16 21 09601 1...

Page 222: ...1 Oil Pressure Manifold 2 21 75703 2 Spacer 4 15 00912 2 Lock Washer Helical M12 5 15 00007 2 Flat Washer M12 6 21 52205 1 Male Connector Steel 1 8 NPT x 1 4 37T 7 18 55405 1 Hose Assembly 1 4 I D x 9...

Page 223: ...ff 26 41001 1 Cover with penetrations for solenoid terminals 8 T11918 1 Gasket 9 RE37089 1 Solenoid Assembly 12 Volt Generator Units Energize to run includes key 11 22 51000 1 Solenoid Assembly 24 Vol...

Page 224: ...BER 1 RE503242 1 Sensor Wiring Harness includes key 2 2 51M7041 1 O ring 3 RE66560 1 Wiring Harness 4 R78048 1 Connector GROUP 5 ELECTRICAL SYSTEMS Cold Start Sensor Harness Cooling System 5 34 RGP762...

Page 225: ...4D M1064T1 M55C2 NL1064T1 KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 22 51004 1 Solenoid Valve Coil 12 Volt 22 51006 1 Solenoid Valve Coil 24 Volt 2 R501516 1 Valve 3 RE502819 1 Nut 4 R501519 1 S...

Page 226: ...ON SERIAL NUMBER 22 49531 1 Alternator Assembly includes keys 1 10 1 AT173624 1 Alternator 12 Volt 65 Amp see mounting detail 2 T158584 1 Fan 3 R501486 1 Pulley 4 14M7158 1 Nut 5 T10745 1 Washer 6 14M...

Page 227: ...8584 1 Fan 3 R501486 1 Pulley 4 14M7158 1 Nut 5 T10745 1 Washer 6 14M7297 1 Nut 7 RE505489 1 Wiring Harness 8 RE12362 1 Electrical Connector Assembly 9 19M7812 1 Screw 10 R64525 1 Thrust Washer 11 14M...

Page 228: ...ket Upper 3 R132166 1 Bracket 4 19M7801 2 Capscrew Hex Head Flanged M8 x 1 25 x 60 mm 5 19M7785 2 Capscrew Hex Head Flanged M10 x 1 5 x 25 mm 6 12 80088 1 Capscrew Hex Head Flanged M10 x 1 5 x 95 mm 7...

Page 229: ...dapter 5 21 49503 1 Spacer 6 12 80088 1 Capscrew Hex Head Flanged M10 x 1 5 x 95 mm 7 14 80811 2 Hex Nut Flanged M10 x 1 5 mm 8 12 00213 1 Capscrew Hex Head 5 16 18 x 1 1 4 9 15 00202 1 Lock Washer He...

Page 230: ...eere Co c2006 Deere Company All rights reserved RE517275SPA KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 R516584 1 Bracket 2 19M7786 7 Capscrew M10 x 30 mm 3 19M7785 2 Capscrew M10 x 25 mm 4 19M780...

Page 231: ...ing 3 R132166 1 Bracket 4 19M7812 1 Capscrew Hex Head Flanged M10 x 1 5 x 100 mm 5 R132168 1 Support 6 19M7785 2 Capscrew M10 x 25 7 19M7801 2 Capscrew M8 x 60 mm 8 34M7061 1 Spring Pin 9 R132167 1 Br...

Page 232: ...mm 3 19M7785 2 Capscrew M10 x 25 mm 4 R516569 1 Strap 5 14M7296 3 Flange Nut M10 6 R134010 1 Bushing 7 R516574 1 Bracket 8 R135423 1 Bushing 9 R516508 1 Support Bracket 10 19M7801 2 Capscrew M8 x 60 m...

Page 233: ...P1064 9 13 GROUP 5 ELECTRICAL SYSTEMS 5 43 Notes...

Page 234: ...P1064 9 13 5 44 Large Frame Alternators Mounting GROUP 5 ELECTRICAL SYSTEMS A 8609 A 8610 C 4545 L M1064D M40C2 M1064T1 T2 M55C2 M65C2 and L M1064A...

Page 235: ...Helical M10 8 12 00814 1 Capscrew Hex Head M10 x 1 5 x 35 mm 9 12 00812 1 Capscrew Hex Head M10 x 1 5 x 40 mm 10 14 00811 2 Hex Nut M10 x 1 5 11 12 00515 1 Capscrew Hex Head 1 2 13 x 1 3 4 12 15 0050...

Page 236: ...P1064 9 13 GROUP 5 ELECTRICAL SYSTEMS Large Frame Alternator Mounting A 1023 C 4545 24 Volt 100 Amp L M1064D M40C2 M1064T1 T2 M55C2 M65C2 L M1064A 5 46...

Page 237: ...ew Hex Head M10 x 1 5 x 35 mm 9 12 00812 1 Capscrew Hex Head M10 x 1 5 x 40 mm 10 14 00811 2 Hex Nut M10 x 1 5 11 12 00515 1 Capscrew Hex Head 1 2 13 x 1 3 4 12 15 00504 3 Flat Washer 1 2 SAE 13 14 00...

Page 238: ...P1064 9 13 GROUP 5 ELECTRICAL SYSTEMS Large Frame Alternator Mounting A 10389 A 10390 C 5762 M1064H 5 48...

Page 239: ...mm 7 15 00802 4 Lock Washer Helical M10 8 12 00814 1 Capscrew Hex Head M10 x 1 5 x 35 mm 9 12 00812 1 Capscrew Hex Head M10 x 1 5 x 40 mm 10 14 00811 2 Hex Nut M10 x 1 5 11 12 00515 1 Capscrew Hex Hea...

Page 240: ...lay Bases w o Relays 1 23 40019 1 Bracket 2 22 41070 1 40 Amp Circuit Breaker 3 22 40391 2 Relay Base 4 22 40393 2 Terminal Retainer 5 22 42047 2 12 Volt Start Relay 22 40085 2 24 Volt Start Relay 6 1...

Page 241: ...se 4 22 40193 1 12 Connection Terminal Board 600 VAC 5 22 40018 1 10 amp Circuit Breaker 6 28 40001 1 Relay Board Mounting Plate 7 22 40393 4 Terminal Retainer Clip not shown 8 12 00083 2 Machine Scre...

Page 242: ...Connection Terminal Board 600 VAC 5 22 40018 1 10 amp Circuit Breaker 6 28 90018 1 Relay Board Mounting Plate 7 22 40393 4 Terminal Retainer Clip not shown 8 12 00083 2 Machine Screw Flat Head Counter...

Page 243: ...nection Terminal Board 600 VAC 5 22 40018 1 10 amp Circuit Breaker 6 28 40001 1 Relay Board Mounting Plate 7 22 40393 3 Terminal Retainer Clip not shown 8 12 00083 2 Machine Screw Flat Head Countersun...

Page 244: ...P1064 9 13 GROUP 5 ELECTRICAL SYSTEM NEMA 3R DC Electrical Enclosure Relay Panel 5 54 A 12021 12022 12023 12024 B 9556 Added page 2 13 09...

Page 245: ...ips 10 11 15 00036 4 Flat Washer 10 Nylon 12 00 73109 2 Grommet 1 1 2 ID x 2 1 8 OD 13 28 49501 1 Back Plane 14 22 99537 1 Harness Assembly Manual Start includes key 23 22 99538 1 Harness Assembly Aut...

Page 246: ...518097 19M8131 1 Screw M10 x 70 mm use with RE70536 4 R518210 1 Spacer Marine use with RE518097 R516623 1 Spacer Industrial use with RE518097 R500321 1 Spacer Industrial use with RE70536 5 19M7801 1 S...

Page 247: ...Spacer 4 RE518988 1 Idler Pulley Single Bearing 5 19M7805 1 Screw M10 x 45 mm 6 19M7785 1 Screw M10 x 25 mm 7 R517324 1 Cover 8 15 00701 1 Flat Washer M8 9 15 00708 1 Stud Washer M8 10 12 00754 1 Caps...

Page 248: ...6 19M7835 3 Capscrew Hex Head Flanged M10 x 1 5 x 35 mm 7 12 80832 2 Capscrew Hex Head Flanged M10 x 1 5 x 30 mm 8 14 80811 4 Hex Nut Flanged M10x 1 5 9 R100377 1 Bushing 10 12 80088 1 Capscrew Hex He...

Page 249: ...turbo R123451 1 Drive Belt M1064H NL1064H1 with turbo all R123457 1 Drive Belt NL1064H2 R123438 1 Drive Belt M1064T2MCA Optional Large Frame Size Alternators 12V 130 Amp 24V 75 Amp 24V 100 Amp R12346...

Page 250: ...t 5 37 90033 1 Oil Pressure Gauge 0 80 PSI 12 Volt 37 90034 1 Oil Pressure Gauge 0 80 PSI 24 Volt 6 22 40263 1 Alarm Horn 12 24 Volt 7 37 99401 1 Tachometer 0 3000 RPM 12 Volt 37 99402 1 Tachometer 0...

Page 251: ...81 1 1 Oil Pressure Gauge 0 80 PSI 12 Volt 37 90082 1 1 Oil Pressure Guage 0 80 PSI 24 Volt 6 22 40263 1 1 Alarm Horn 12 24 Volt 7 37 90074 1 1 Hourmeter 12 24 Volt 8 22 44851 2 Lamp Holder Amber Lens...

Page 252: ...I 24 Volt 4 37 90025 1 Temperature Gauge 12 Volt 37 90026 1 Temperature Gauge 24 Volt 5 22 40263 1 Alarm Horn 12 24 Volt 6 22 44851 2 Fault Lamp Holder Amber 7 22 44852 Bulb Clear 12 Volt 22 44853 Bul...

Page 253: ...22 40263 1 1 Alarm Horn 12 24 VDC 6 22 44851 2 Fault Lamp Holder Amber 7 22 44852 Bulb Clear 12 Volt 22 44853 Bulb Clear 24 Volt 8 22 40247 1 Toggle Switch for panel lights 9 22 41060 2 6 Amp 50 Volt...

Page 254: ...Pressure Gauge 0 400 PSI 12 Volt 37 90084 1 1 Oil Pressure Gauge 0 400 PSI 24 Volt 4 37 90063 1 1 Pressure Gauge 0 28 PSI 12 Volt 37 90064 1 1 Pressure Gauge 0 28 PSI 24 Volt 5 22 44865 1 Wire Harnes...

Page 255: ...P1064 9 13 GROUP 5 ELECTRICAL SYSTEMS 5 65 Notes...

Page 256: ...P1064 9 13 5 66 GROUP 5 ELECTRICAL SYSTEMS Main Instrument Panel 12 24 Volt A 10523B A 10466C B 8512 L1064A...

Page 257: ...n 10 PVJR 1 Termination Resistor 11 22 99708 1 Wire Harness Assembly 22 99701 22 99706 22 99709 1 Wire Harness Assembly 22 99711 22 99716 12 23 99504 1 Bracket Terminal Strip Relay Base 13 22 40498 1...

Page 258: ...BER 22 99702 1 Flybridge Panel Kit 12 and 24 Volt includes all keys 1 28 90027 1 Panel Plate 2 37 90088 1 Tachometer 0 3000 RPM 3 37 90090 1 Temperature Gauge 250 F 4 37 90092 1 Pressure Gauge 0 100 P...

Page 259: ...0016 1 Pyrometer Assembly 180 F 100 C 3 37 90101 1 Oil Pressure Gauge 0 80 PSI 12 Volt 37 90098 1 Oil Pressure Gauge 0 80 PSI 24 Volt 4 37 90100 1 Gear Pressure Gauge 0 400 PSI 12 Volt 37 90097 1 Gear...

Page 260: ...ly 24 Volt includes all keys 1 00 40013 1 Plate S 1 Control Panel 2 22 90167 1 Rocker Switch 3 22 90168 1 Rocker Switch 4 22 40388 1 Wire Harness 12 Volt 22 40389 1 Wire Harness 24 Volt 5 22 41077 1 T...

Page 261: ...1 Oil Pressure Gauge 12 Volt 37 90082 1 1 Oil Pressure Gauge 24 Volt 3 37 90075 1 1 Temperature Gauge 12 Volt 37 90076 1 1 Temperature Gauge 24 Volt 4 37 90072 1 1 DC Volt Meter 8 16 VDC 37 90073 1 1...

Page 262: ...perature Gauge 250 12 Volt 37 90076 1 1 Engine Temperature Gauge 250 24 Volt 4 37 90072 1 1 Volt Meter 8 16 VDC 37 90073 1 1 Volt Meter 18 32 VDC 5 37 90074 1 1 Hour Meter 12 24 Volt 6 23 90014 1 Brac...

Page 263: ...1 22 42047 1 12 Volt Relay SPST 22 40085 1 24 Volt Relay SPST 2 22 41032 1 Relay Base 3 22 41060 2 6 Amp Diode not shown 4 22 41007 1 Alarm Horn 12 Volt 22 40933 1 Alarm Horn 24 Volt 5 22 74814 1 Wire...

Page 264: ...P1064 9 13 5 74 GROUP 5 ELECTRICAL SYSTEMS A 8534 C 5053 Belt Guard Medium Frame Alternators without Front PTO L M1064D M40C2 M1064T1 T2 M55C2 M65C2 and L M1064A...

Page 265: ...x 1 5 x 30 mm 12 15 00802 2 Lock Washer M10 13 14 00811 1 Hex Nut M10 x 1 5 15 12 00072 2 Capscrew Socket Head M6 x 1 0 x 30 mm 16 15 00018 2 Lock Washer Hi collar 1 4 17 12 00805 1 Capscrew Hex Head...

Page 266: ...P1064 9 13 5 76 GROUP 5 ELECTRICAL SYSTEMS C 5053_mod Belt Guard Medium Frame Alternators without Front PTO M1064T2CMA added 1 12 11...

Page 267: ...apscrew Hex Head M10 x 1 5 x 30 mm 12 15 00802 2 Lock Washer M10 13 14 00811 1 Hex Nut M10 x 1 5 15 12 00072 2 Capscrew Socket Head M6 x 1 0 x 30 mm 16 15 00018 2 Lock Washer Hi collar 1 4 17 12 00805...

Page 268: ...P1064 9 13 A 8691 C 5056 GROUP 5 ELECTRICAL SYSTEMS 5 78 Belt Guard Large Frame Alternators without Front PTO L M1064D M40C2 M1064T1 T2 M55C2 M65C2 and L M1064A...

Page 269: ...12 00814 2 Capscrew Hex Head M10 x 1 5 x 35 mm 12 15 00802 3 Lock Washer M10 13 14 00811 3 Hex Nut M10 x 1 5 15 12 00072 1 Capscrew Socket Head M6 x 1 0 x 30 mm 16 15 00018 2 Lock Washer Hi collar 1...

Page 270: ...P1064 9 13 5 80 GROUP 5 ELECTRICAL SYSTEMS A 8534 C 5053 Belt Guard Medium Frame Alternators without Front PTO M1064H...

Page 271: ...S 11 12 00832 1 Capscrew Hex Head M10 x 1 5 x 30 mm 12 15 00802 2 Lock Washer M10 13 14 00811 1 Hex Nut M10 x 1 5 15 12 00072 2 Capscrew Socket Head M6 x 1 0 x 30 mm 16 15 00018 2 Lock Washer Hi coll...

Page 272: ...P1064 9 13 A 8691 C 5056 GROUP 5 ELECTRICAL SYSTEMS 5 82 Belt Guard Large Frame Alternators without Front PTO M1064H...

Page 273: ...10 15 70004 6 Snubbing Washer S S 11 12 00814 2 Capscrew Hex Head M10 x 1 5 x 35 mm 12 15 00802 3 Lock Washer M10 13 14 00811 3 Hex Nut M10 x 1 5 15 12 00072 1 Capscrew Socket Head M6 x 1 0 x 30 mm 1...

Page 274: ...P1064 9 13 Belt Guard Medium Frame Alternators with PTO A 10996 C 5736 GROUP 5 ELECTRICAL SYSTEMS L M1064D M40C2 M1064T1 T2 M55C2 M65C2 and L M1064A 5 84...

Page 275: ...x Head M10 x 1 5 x 30 mm 12 15 00802 2 Lock Washer M10 13 14 00811 3 Hex Nut M10 x 1 5 15 12 00072 2 Capscrew Socket Head M6 x 1 0 x 30 mm 16 15 00018 2 Lock Washer Hi collar 1 4 17 12 00805 1 Capscre...

Page 276: ...P1064 9 13 Belt Guard Large Frame Alternators with PTO A 8692A A 8696A C 5735 GROUP 5 ELECTRICAL SYSTEMS 5 86 L M1064D M40C2 M1064T1 T2 M55C2 M65C2 and L M1064A...

Page 277: ...00802 3 Lock Washer M10 13 14 00811 3 Hex Nut M10 x 1 5 15 12 00072 1 Capscrew Socket Head M6 x 1 0 x 30 mm 16 15 00018 2 Lock Washer Hi collar 1 4 17 12 00805 1 Capscrew Hex Head M10 x 1 5 x 20 mm 18...

Page 278: ...P1064 9 13 5 88 GROUP 5 ELECTRICAL SYSTEMS Belt Guard Medium Frame Alternators with PTO A 10996 C 5736 M1064H...

Page 279: ...2 Capscrew Hex Head M10 x 1 5 x 30 mm 12 15 00802 2 Lock Washer M10 13 14 00811 3 Hex Nut M10 x 1 5 15 12 00072 2 Capscrew Socket Head M6 x 1 0 x 30 mm 16 15 00018 2 Lock Washer Hi collar 1 4 17 12 0...

Page 280: ...P1064 9 13 Belt Guard Large Frame Alternators with PTO A 8692A A 8696A C 5735 GROUP 5 ELECTRICAL SYSTEMS 5 90 M1064H...

Page 281: ...2 Capscrew Hex Head M10 x 1 5 x 35 mm 12 15 00802 3 Lock Washer M10 13 14 00811 3 Hex Nut M10 x 1 5 15 12 00072 1 Capscrew Socket Head M6 x 1 0 x 30 mm 16 15 00018 2 Lock Washer Hi collar 1 4 17 12 0...

Page 282: ...1 O ring Fuel Transfer Pump 21 R123417 1 Gasket Water Pump 22 R136516 1 Gasket Timing Gear Cover R136515 1 Gasket Timing Gear Cover 23 R123501 1 Gasket Oil Cooler Housing 24 R502864 1 Gasket Remote O...

Page 283: ...fold 12 RE527042 1 Gasket Engine Major Overhaul TY6304 1 Sealant 13 R123352 1 Gasket Oil Pan 14 R75892 1 O ring Oil Pump Tube Connector 15 R97185 1 O ring Oil Pump Outlet Tube to Cover 16 R61871 1 O r...

Page 284: ...16 09504 2 O ring M1064H Engine Gasket Set 29 09402 1 Gasket Set includes all keys 1 R123542 1 Gasket Rocker Arm Cover 2 R521439 4 Gasket Exhaust Manifold 3 R505479 1 Gasket Thermostat Cover 4 R50548...

Page 285: ...47 11 11022 1 Gasket Filler Neck Mtg 48 11 11023 1 Gasket Manifold to Expansion Tank 49 11 10015 2 Thermostat Seal Ring 50 11 11013 1 Gasket Thermostat Cover Mtg 51 11 11043 1 Gasket Expansion Tank Co...

Page 286: ...ng Oil Pump Outlet Tube to Cover NL1064H 16 R61871 1 O ring Oil Pump Intake Tube R63185 2 O ring Oil Pump Intake Tube NL1064H 17 A4827R 1 Washer 18 RE44574 1 Seal Rear Oil 19 RE59810 1 Seal Kit Front...

Page 287: ...with wet exhaust elbow 5 15 01132 6 Lock Washer Helical M6 6 12 00072 6 Capscrew Socket Head M6 x 1 0 x 30 mm 7 23 61001 1 Lifting Eye Gear Oil Cooler Mtg 8 15 00802 2 Lock Washer Helical M10 9 12 00...

Page 288: ...units with wet exhaust elbow 5 15 01132 10 Lock Washer Helical M6 6 12 00072 6 Capscrew Socket Head M6 x 1 0 x 30 mm 7 23 69402 1 Gear Oil Cooler Mtg 8 15 00802 2 Lock Washer Helical M10 9 12 00816 2...

Page 289: ...SCRIPTION SERIAL NUMBER 1 20 62500 1 Gear Oil Cooler 2 10 12510 1 Adapter 3 20 61089 1 End Cover 900 2 3 8 Hose Barb 4 16 10001 2 O ring 5 11 11043 1 Gasket 6 12 00072 6 Capscrew Socket Head M6 x 1 0...

Page 290: ...P1064 9 13 GROUP 7 GEAR AND ADAPTER PARTS 7 4 Notes...

Page 291: ...5 00016 2 Head Washer 9 33 81054 2 Centerbonded Mount 400 Lbs 10 15 00026 2 Tail Washer 11 14 00512 2 Hex Nut Nylock 1 2 13 12 12 00519 4 Capscrew Hex Head 1 2 13 x 2 3 4 13 15 00501 4 Flat Washer 1 2...

Page 292: ...33 81013 2 Hydrolastic Mount 500 lbs M1064T1 all M1064T2 3 Phase 33 81014 2 Hydrolastic Mount 600 lbs M1064T2 1 Phase M1064A H 3 Phase 11 14 00511 8 Hex Nut 1 2 13 12 15 00502 8 Lock Washer Helical 1...

Page 293: ...t 500 lbs M1064T1 all M1064T2 3 Phase 33 81014 2 Hydrolastic Mount 600 lbs M1064T2 1 Phase M1064A H 3 Phase 11 14 00511 8 Hex Nut 1 2 13 12 15 00502 8 Lock Washer Helical 1 2 13 12 00814 12 Capscrew H...

Page 294: ...P1064 9 13 Base Frame with Centerbonded Mounting B 9736 GROUP 8 FRAMES AND MOUNTING 8 4 M1064T2MCA added 1 12 11...

Page 295: ...2 Head Washer 2 75 x 0 64 x 0 125 9 33 81002 2 Mount Centerbonded 500 Lb 10 15 00025 2 Tail Washer 2 50 x 0 64 x 0 125 11 14 00912 2 Hex Nut Nylock 12 12 00034 2 Capscrew Hex Head 5 8 11 x 3 1 2 13 15...

Page 296: ...P1064 9 13 GROUP 8 FRAMES AND MOUNTING 8 6 A 8047A A 8085A D 3178A Base Frame with Centerbonded Mounts Industrial Units...

Page 297: ...M16 x 2 0 x 60 mm 14 01643 31645 2 Flat Washer M16 15 14 01432 2 Hex Nut M16 x 2 0 16 12 00034 2 Capscrew Hex Head 5 8 11 x 3 1 2 17 15 01330 2 Flat Washer 5 8 SAE 18 15 00015 2 Head Washer 19 33 810...

Page 298: ...8 21 70011 1 Male Elbow 900 Steel 1 2 NPT x 3 8 37T 9 21 00015 1 Male Elbow 900 Steel 1 4 NPT x 3 8 37T 10 21 71034 2 Female Swivel Brass 3 8 HB x 3 8 37T Push on 11 41 01020 10 Hose 3 8 I D Push on 1...

Page 299: ...315 1 Capscrew Hex Head 3 8 16 x 1 3 4 9 15 00302 1 Lock Washer 10 21 70011 1 Male Elbow 90 Steel 1 2 NPT x 3 8 37T 11 21 00015 1 Male Elbow 90 Steel 1 4 NPT x 3 8 37T 12 21 71034 2 Female Swivel Bras...

Page 300: ...19501 1 Bracket Flow Switch Mounting 3 12 00716 2 Capscrew Hex Head M8 x 1 25 x 55 mm 4 15 00701 2 Flat Washer M8 5 15 00702 2 Lock Washer Helical M8 6 14 00711 2 Hex Nut M8 x 1 25 7 19 19501 2 U Bolt...

Page 301: ...Helical M8 6 14 00711 2 Hex Nut M8 x 1 25 7 19 19501 2 U Bolt 1 1 2 ID x 3 8 16 S S 8 14 00302 4 Lock Nut Plain Flanged 3 8 16 9 21 15017 2 Male Connector Brass 1 1 4 NPT x 1 1 4 HB 10 27 31412 1 Elb...

Page 302: ...2 00311 2 Capscrew Hex Head 3 8 16 x 3 4 6 12 00311 2 Capscrew Hex Head 3 8 16 x 3 4 7 15 00302 6 Lock Washer Helical 3 8 8 27 19517 1 Tube Flow Switch Inlet 2 HB S S 9 21 15029 1 Male Connector 2 NPT...

Page 303: ...P1064 9 13 GROUP 9 ACCESSORIES OPTIONAL EQUIPMENT 9 5 Notes...

Page 304: ...P1064 9 13 9 6 Raw Water Flow Switch 4 Elbow Keel Cooled L1064D and M1064D GROUP 9 ACCESSORIES OPTIONAL EQUIPMENT A 10884 A 9344 A 9359 B 8893...

Page 305: ...Water Discharge S S M1064D early production 16 18 19501 1 Hose 1 1 4 I D x 2 1 2 3 Ply Silicone 17 19 01020 2 Hose Clamp 20 Extended Band S S 18 25 19501 1 Raw Water Pump 19 R135101 1 Gear Raw Water...

Page 306: ...10 7 12 00111 4 Capscrew Hex Head 1 4 20 x 3 4 8 15 00102 4 Lock Washer Helical 1 4 9 23 99502 1 Governor Actuator Lever 10 00 99501 2 Rod End 5 16 I D x 5 16 24 11 00 99502 1 Control Rod 5 16 24 x 7...

Page 307: ...Drive Assembly includes keys 9 10 4 00 61003 1 Grommet 5 12 00313 8 Capscrew Hex Head 3 8 16 x 1 1 4 6 15 00321 8 Flat Washer 3 8 SAE 7 12 00035 8 Capscrew Socket Head 3 8 16 x 3 4 8 12 60001 4 Capscr...

Page 308: ...4420 14th Ave NW Seattle WA 98107 Tel 206 789 3880 1 800 762 0165 www northern lights com Northern Lights and Lugger are registered trademarks of Northern Lights Inc 2013 All rights reserved Litho USA...

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