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REPLACING WORN CONSUMABLE PARTS for PUSH-PULL TORCH

May 25, 2022

Page 30

User Manual No: OM-10

4

A EN

7.02

PUSH-PULL: Nozzles, Contact Tips, Contact Tip Holders, Gas Diffusers, and Liners Parts

C.

CONTACT TIPS HOLDERS

D.

GAS DIFFUSERS

E.

LINERS

CuCrZr

M10x1.25

M12x1

32

25.5

phenolic

M16x1

DMC

ED3002

Graphite

LTR3412-6

0.8-1.2

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Summary of Contents for KLASIK Series

Page 1: ...BER OM 104A EN ISSUE 01 0522 KLASIK SERIES PUSH PULL SPOOL Jinan North welding Tools Co Ltd The North of 308 National Highway Daqiao Town Tianqiao Zone Jinan 250121 Shandong China OPERATING MANUAL INSTRUCTIONS ...

Page 2: ...sh Pull Torch PG4000 6 PG4045 6 PG4000 8 PG4045 8 PW5000 6 PW5045 6 PW5000 8 PW5045 8 QTLB 24D 6 QTLB 24D 6 QTLB 24D 8 QTLB 24D 8 QTLB 36D 6 QTLB 36D 6 QTLB 36D 8 QTLB 36D 8 Published by Jinan North Welding Tools Co Ltd The North of 308 National Highway Daqiao Town Tianqiao Zone Jinan 250121 Shandong China Website www northweld com Copyright 2018 by Jinan North Welding Tools Co Ltd All rights rese...

Page 3: ...Spool Torch QLBF 200 III 6E QLBF 200 III 8E QLBF 200 III 6T QLBF 200 III 8T QLBF 185 6 QLBF 185 8 QTLB 24D SP 6E QTLB 24D SP 8E QTLB 24D SP 6T QTLB 24D SP 8T QTLB 36D SP 6E QTLB 36D SP 8E QTLB 36D SP 6T QTLB 36D SP 8T Push Pull Torch PG4000 6 PG4045 6 PG 000 8 PG4045 8 PW5000 6 PW5045 6 PW5000 8 PW5045 8 QTLB 24D 6 QTLB 24D 6 QTLB 24D 8 QTLB 24D 8 QTLB 36D 6 QTLB 36D 6 QTLB 36D 8 QTLB 36D 8 Counci...

Page 4: ...0 III Change Pressure Roll Drive Roll 19 5 04 SPOOL TORCH QLBF 185 Change Pressure Roll Drive Roll 20 5 05 SPOOL TORCH QTLB 24D QTLB 36D Change Pressure Roll Drive Roll 20 5 06 SPOOL TORCH QLBF 200 III Torch Parts 21 5 07 SPOOL TORCH QLBF 185 Torch Parts 22 5 08 SPOOL TORCH QTLB 24D Torch Parts 23 5 09 SPOOL TORCH QTLB 36D Torch Parts 24 SECTION 6 PUSH PULL TORCH Installation and Operation 25 6 01...

Page 5: ...pment 1 A semiautomatic DC constant voltage wire welder or 2 A DC manual stick welder In most situations a DC welder is rec ommended Disconnect input power or stop engine before installing or servicing this Product Lockout Tagout input power according to OSHA 29 CFR 1910 147 Properly install and ground this Power Source according to its User Manual and national state and local codes Use only well ...

Page 6: ...ld in locations near degreasing cleaning or spraying opera tions The heat and rays of the arc can react with vapours to form highly toxic and irritating gases Do not weld on coated metals such as galvanized lead or cadmium plated steel unless the coating is removed from the weld area the area is well ventilated and if necessary while wearing an air supplied respira tor The coatings and any metals ...

Page 7: ...es Follow requirements in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguisher nearby Read and understand the Safety Data Sheets SDSs and the manufac turer s instructions for adhesives coatings cleaners consumables coolants degreasers fluxes and metals 1 02 Additional Installation Operation and Maintenance Hazard Symbols READ USER MANUAL Read and follow all Power...

Page 8: ...t 43rd Street New York NY 10036 Website www ansi org Standard for Fire Prevention During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 Website www nfpa org OSHA Occupational Safety and Health Standards for General Industry Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printin...

Page 9: ...o any direct indirect incidental or consequential damages or loss of production or loss of profits resulting from any cause whatsoever including but not limited to any delay act error or omission of JINAN NORTH WELDING TOOLS Genuine JINAN NORTH WELDING TOOLS parts must be used for safety and performance reasons or the warranty becomes invalid Warranty shall not apply if accident abuse or misuse da...

Page 10: ... Current Mixed or CO2 Gas 6 Minutes Welding in any 10 Minute Period 4 Minutes Non Welding in any 10 Minute Period 3 03 KLASIK Push Pull Torches Duty Cycle The MIG MAG Manual Welding Push Pull Torches rated duty cycles is a statement of the time it may be operated at its rated welding amperage without exceeding the temperature limits of the compo nent parts Push Pull Torches QTLB 24D QTLB 36D 60 60...

Page 11: ...ng Swan Neck Angle 180 or 45 180 or 45 Wire Size Range mm 0 8 1 2 0 8 1 2 Standardization Administration of China Arc Welding Equipment Part 7 Torches IEC Standard for Safety Arc Welding Equipment Part 7 Torches GB T 15579 7 2013 IEC 60974 7 2019 Cooling Method Air Cooled Air Cooled Air Cooled Air Cooled Operating Temperature Range 10 C to 40 C 14 F to 104 F Storage Transportation Temperature Rang...

Page 12: ...Power Pin to MIG Equipment Adaptor For Spool Torches QLBF 200 III 6E QLBF 200 III 8E QTLB 24D SP 6E QTLB 24D SP 8E QTLB 36D SP 6E QTLB 36D SP 8E Euro Power Pin Connector Block to Euro Style Adaptor a Disconnect Power to the MIG MAG equipment b Align Euro Power Pin Connector Block with Euro Torch Adaptor then insert it c Secure tighten the Connector Nut into the Euro Adaptor d Connect the Multi Pin...

Page 13: ...l and can produce an inconsistent welding Clockwise direction increases the Pressure Arm force to the Drive Roll Increased Pressure Arm force on the Drive Roll can cause the Welding Wire to deform pro ducing metal fragments which clogs the Liner in the Swan Neck and can produce poor wire feedability MODEL QLBF 185 a Disconnect Power to the MIG MAG equipment b Ensure the Drive Roll is marked with t...

Page 14: ...tion reduces the Pressure Arm force to the Drive Roll Re duced Pressure Arm force on the Drive Roll causes the Welding Wire to slip on the Drive Roll and can produce an inconsistent welding Counter clockwise direction increases the Pressure Arm force to the Drive Roll Increased Pressure Arm force on the Drive Roll can cause the Welding Wire to deform producing metal fragments which clogs the Liner...

Page 15: ...Arm Screw 8 in a counter clockwise direction where the Welding Wire is not slipping DO NOT over tighten the Pressure Arm Screw 8 h Fit Contact Tip 2 and secure i Fit Nozzle 1 4 06 SPOOL TORCH Depress Torch Trigger Switch MODEL QLBF 200 III MODEL QLBF 185 MODEL QLBF 24D and QLBF 36D Torch Trigger Switch 9 When depressed the welding power is ener gized Welding Wire if fitted is driven thru the Spool...

Page 16: ... MAG equipment b Remove Nozzle 1 Remove threaded nozzle by turning in a counter clock wise direction OR slide on nozzle can be removed using a twisting pull action Contact Tip 2 Cut Welding Wire electrode close to the Contact Tip 2 and remove burrs before turning the Contact Tip 2 in a counter clockwise direction Tip Holder 3 Remove using an appropriate tool Gas Diffuser 4 Remove using an appropri...

Page 17: ... TORCH Wear Parts Torch Parts May 25 2022 Page 17 User Manual No OM 104A EN 5 02 SPOOL TORCH Nozzles Contact Tips Contact Tip Holders Gas Diffusers and Liners Parts CONTACT TIPS CONTACT TIPS HOLDERS M8X1 LH ...

Page 18: ...SPOOL TORCH Wear Parts Torch Parts May 25 2022 Page 18 User Manual No OM 104A EN 5 02 SPOOL TORCH Nozzles Contact Tips Contact Tip Holders Gas Diffusers and Liners Parts GAS DIFFUSERS LINERS ED3002 DMC ...

Page 19: ... a suitable tool f Unscrew Allen Key Grub Screw 6 then slide Drive Roll 5 off the Drive Shaft g Fit a new Drive Roll 5 then re assemble the Spool Torch CHANGE Pressure Roll 4 a Disconnect Power to the MIG MAG equipment b Press Button to lift the Spool Cover up to expose the Wire Drive Mechanism c Remove the Welding Wire Spool by K Hold Wire against the Spool L Cut Wire between the Spool Inlet Guid...

Page 20: ...ure Mechanism Do NOT lose the Bearing 7 e Fit a new Pressure Roll 6 and then re assemble the Spool Torch 5 05 SPOOL TORCH QTLB 24D QTLB 36D Change Pressure Roll Drive Roll CHANGE Drive Roll 8 a Disconnect Power to the MIG MAG equipment b Unscrew Handle Nut 1 and 3 x Handle Screws 2 c Wiggle the Handle Half 3 away from the Spool Torch d Unscrew and remove Screw 4 and Washer 5 from the Drive Shaft e...

Page 21: ...位器旋钮 Spool Shaft 焊丝盘轴 Bushing Resisitance Rubber 阻尼套 Location Bushing 定位套 Adjusting Nut 调节螺母 Locking Screw 固定螺栓 Internal Gas Hose 进气管 Front Spring Cable Support 前弹簧护套Cable Assembly 6m 电缆总成 6m Backing Spring Cable Support 后弹簧护套 Back Handle 后枪壳 Gun Plug Nut 插件锁母 Euro Gun Plug Without Control 欧式插头无控制线 10 Pin Connector 10 芯插头 33 38 36 35 34 37 Denotes Standard Bulid 表示标准配置选配件须注明编号 QLBF 200 Ⅲ 欧式接头 W...

Page 22: ...l Cover Assembly 焊丝盘总成 Spool Defence Shell 焊丝盘罩 Spool Shaft 焊丝盘轴 Bushing Resisitance Rubber 阻尼套 Location Bushing 定位套 Adjusting Nut 调节螺母 Locking Screw 固定螺栓 Trigger Switch 扳机 Inlet Guide 引导嘴 No Part Number 序号零件号 18 LGX2014 19 LGX2012 20 LGX2011 21 LGX2015 22 LGX2016 23 LZ3601 24 LGX2018 25 LGX2019 26 LGX2040 27 LGH2011 28 LGH2032 29 LGH2013 30 LMS2101 31 LML2020 Press Arm With Shaft 压臂组件 Press Arm ...

Page 23: ...e Shell 焊丝盘罩 Spool Shaft 焊丝盘轴 Bushing Resisitance Rubber 阻尼套 Location Bushing 定位套 Adjusting Nut 调节螺母 Locking Screw 固定螺栓 Cable Assembly 6m 电缆总成 6m Backing Spring Cable Support 后弹簧护套 Back Handle 后枪壳 Gun Plug Nut 插件锁母 10 Pin Connector 10 芯插头 Euro Gun Plug 欧式插头 Liner Use With Swan Neck 180 导丝簧枪颈 180 Liner Use With Swan Neck 45 导丝簧用于枪颈 45 32 36 34 33 35 37 Denotes Standard Bulid 表示标准配置选配件须注明编号 QTLB 2...

Page 24: ...e Shell 焊丝盘罩 Spool Shaft 焊丝盘轴 Bushing Resisitance Rubber 阻尼套 Location Bushing 定位套 Adjusting Nut 调节螺母 Locking Screw 固定螺栓 Cable Assembly 6m 电缆总成 6m Backing Spring Cable Support 后弹簧护套 Back Handle 后枪壳 Gun Plug Nut 插件锁母 10 Pin Connector 10 芯插头 Euro Gun Plug 欧式插头 Liner Use With Swan Neck 180 导丝簧枪颈 180 Liner Use With Swan Neck 45 导丝簧用于枪颈 45 32 36 34 33 35 37 Denotes Standard Bulid 表示标准配置选配件须注明编号 QTLB 2...

Page 25: ... can be hazardous to your health Moving parts can cause in jury Sparks weld spatter or hot work piece can cause fires and burns Improper instal lation can cause fire Read User Manual Genuine JINAN NORTH WELDING TOOLS parts must be used for safety and performance reasons or the warranty becomes invalid Inspect all parts for transportation damage Do not use damaged parts 6 03 PUSH PULL TORCH Connect...

Page 26: ...o slowly feed the Welding Wire 75 mm 3 in past the Swan Neck then release the Torch Trigger Switch 5 i Fit the Contact Tip 2 and Nozzle 1 to the PUSH PULL Torch j Before you start welding test the PUSH PULL Drive Roll Pressure is sufficient to feed the welding wire i Point the PUSH PULL Torch at 60 degree and 100mm 4 in from a flat non conductive material e g wood on the floor ii Depress Torch Tri...

Page 27: ...release the Torch Trigger Switch 5 k Slide the Wire Drive Mechanism Cover 3 towards the front of the PUSH PULL Torch to cover the Wire Drive Mechanism l Fit the Contact Tip 2 and Nozzle 1 to the PUSH PULL Torch m Before you start welding test the Wire Drive Mechanism can feed the Welding Wire i Point the PUSH PULL Torch at 60 degree and 100mm 4 in from a flat non conductive material e g wood on th...

Page 28: ...to the Contact Tip 2 and remove burrs before turning the Contact Tip 2 in a counter clockwise direction Tip Holder 3 Remove using an appropriate tool Gas Diffuser 4 Remove using an appropriate tool Swan Neck Liner 5 Pull the Swan Neck Liner 5 by using an ap propriate tool using a twisting out of the Swan Neck c Replace Swan Neck Liner 5 Fit the Swan Neck Liner 5 in to the Swan Neck Gas Diffuser 4 ...

Page 29: ...N CONSUMABLE PARTS for PUSH PULL TORCH May 25 2022 Page 29 User Manual No OM 104A EN 7 02 PUSH PULL Nozzles Contact Tips Contact Tip Holders Gas Diffusers and Liners Parts A NOZZLES B CONTACT TIPS M10X1 25 M10X1 25 ...

Page 30: ...5 2022 Page 30 User Manual No OM 104A EN 7 02 PUSH PULL Nozzles Contact Tips Contact Tip Holders Gas Diffusers and Liners Parts C CONTACT TIPS HOLDERS D GAS DIFFUSERS E LINERS CuCrZr M10x1 25 M12x1 32 25 5 phenolic M16x1 DMC ED3002 Graphite LTR3412 6 0 8 1 2 ...

Page 31: ...the red Pressure Roll Release Button 10 then unscrew the Screw 4 to remove the Washer 5 Pressure Roll 6 and Bear ing 7 from the Pressure Mechanism Do NOT lose the Bearing 7 e Fit a new Pressure Roll 6 and then re assemble the Push Pull Torch 7 04 PUSH PULL TORCH PG4000 PG4045 PW5000 PW5045 Change Pressure Roll Pres sure Arm Assy CHANGE Drive Roll 8 a Disconnect Power to the MIG MAG equipment b Sli...

Page 32: ... direction d Liner 3 Remove by pulling the liner end out of the Euro Power Pin Connector Block e With the Torch laying straight insert new liner into Euro Power Pin Connector Block and feed 50mm at a time into the Torch using a twisting motion to stop the liner from kinking f Secure Liner 3 Screw Liner Nut 2 into Pin Con nector Block to secure the Liner g New Liner Trim Length Trim liner close to ...

Page 33: ...g 压臂弹簧 Press Arm Bolt 压紧螺栓 Trigger Switch 扳机 Cover Drive Roll 透明罩 Handle 前手柄 Cable Clamp 电缆压板 Cable Assembly 6m 电缆总成 6m Backing Spring Cable Support 后弹簧护套 Back Handle 后枪壳 Gun Plug Nut 插件锁母 10 Pin Connector 10 芯插头 Euro Gun Plug 欧式插头 Nut M10x1 螺母 M10x1 Liner Use With Swan Neck 180 导丝簧枪颈 180 Liner Use With Swan Neck 45 导丝簧用于枪颈 45 25 29 27 26 30 31 28 Denotes Standard Bulid 表示标准配置选配件须注明编号 QTLB 24D 欧...

Page 34: ...g 压臂弹簧 Press Arm Bolt 压紧螺栓 Trigger Switch 扳机 Cover Drive Roll 透明罩 Handle 前手柄 Cable Clamp 电缆压板 Cable Assembly 6m 电缆总成 6m Backing Spring Cable Support 后弹簧护套 Back Handle 后枪壳 Gun Plug Nut 插件锁母 10 Pin Connector 10 芯插头 Euro Gun Plug 欧式插头 Nut M10x1 螺母 M10x1 Liner Use With Swan Neck 180 导丝簧枪颈 180 Liner Use With Swan Neck 45 导丝簧用于枪颈 45 25 29 27 26 30 31 28 Denotes Standard Bulid 表示标准配置选配件须注明编号 QTLB 36D 欧...

Page 35: ...n 2x12 弹性销 Shaft Push Roll 压丝轮轴 Trigger Switch 扳机 Potentiometer 22KΩ 电位器 22KΩ Potentiometer 10KΩ 电位器 10KΩ Potentiometer Knob 电位器旋钮 Handle 前手柄 Cable Assembly 8m 电缆总成 8m Back Handle 后枪壳 Gun Plug Nut 插件锁母 Euro Gun Plug Without Control 欧式插头不带控制线 Nut M10x1 螺母 M10x1 9 Pin Connector Fronius 9 针矩形插头 Fronius 10 Pin Connector 10 芯插头 Liner Use With Swan Neck 1 导丝簧用于枪颈 30 35 32 31 33 34 36 Denotes Standard B...

Page 36: ...sh Roll 压丝轮座 Spring Pin 2x12 弹性销 Shaft Push Roll 压丝轮轴 Trigger Switch 扳机 Potentiometer 22KΩ 电位器 22KΩ Potentiometer 10KΩ 电位器 10KΩ Potentiometer Knob 电位器旋钮 Handle 前手柄 Cable Assembly 8m 电缆总成 8m Back Handle 后枪壳 Gun Plug Nut 插件锁母 Euro Gun Plug Without Control 欧式插头不带控制线 Nut M10x1 螺母 M10x1 9 Pin Connector Fronius 9 针矩形插头 Fronius 10 Pin Connector 10 芯插头 Liner Use With Swan Neck 1 导丝簧用于枪颈 33 35 34 36 37 39...

Page 37: ...r wire material B The contact tip is blocked with wire debris OR the Liner is worn filled with dirt and debris C Wrong size Push Pull Torch Cable Liner and Swan Neck Liner D Worn or broken Torch Trigger Switch E Wrong size type feed rolls for welding wire or worn feed rolls in Push Pull Torch and or the MIG MAG equipment A Check then replace any incorrect size parts in the Push Pull Torch such as ...

Page 38: ...he Torch C Shielding gas supply contaminated or incorrect shielding gas used D Moisture or contamination on the welding wire or on the work piece A Clean the Torch consumables and use nozzle gas diffuser anti spatter spray B Check flow using a gas flow meter then adjust gas flow rate from 10 LPM indoors no drafts up to 20 LPM welding in drafts or outdoors C Check for gas leakages using soapy water...

Page 39: ...nspect for damages on the Swan Neck and Torch Cable Assembly Every 16 Hours of Use Use dry clean compressed air to blow out the Liner but first re move contact tip Every 40 Hours of Use Remove the Liner and check for wear Replace Liner if worn Remove the Liner and check for dirt deposits Use dry clean compressed air to blow out the Liner but first remove contact tip Replace Liner if dirt cannot be...

Page 40: ...ce Please refer to www northweld com for the most up to date data Jinan North Welding Tools Co Ltd The North of 308 National Highway Daqiao Town Tianqiao Zone Jinan 250121 Shandong China China Sales 0531 8896 2089 International Sales 86 531 8861 0336 sale north weld com northweld com Australia Asia Pacific Enquiries North Welding Pty Ltd 143 Bradman Street Acacia Ridge QLD 4110 Australia Tel 617 3...

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