North Star M459231B.1 Installation, Operation And Maintenance Manual Download Page 6

 

 

Operation 

 

 
 
 
 
 
 
 
 
 
 
 
 
INITIAL START-UP 
 

1.  Pump is shipped with oil. Remove the oil cap and 

check pump oil level. Add SAE 30 Non-detergent 
pump oil (NorthStar part #35605), if necessary. Hand 
tighten breather cap. 
  2.  Turn outlet valve to open airflow.   
  3.  Move pressure switch lever to the OFF position 
and plug in power cord (if applicable).  Move 
pressure switch to the AUTO position to run the unit.   

  CAUTION! 

Unusual noise or vibration indicates a 

problem. Do not continue to operate until you identify 
and correct the source of the problem. 

  NOTE:

  Electric models are equipped with a 

pressure switch that automatically turns the motor 
OFF when the tank pressure reaches a preset level.  
After air is used from the tank and drops to a preset 
low level, the pressure switch automatically turns the 
motor back on. 

  CAUTION! 

Do not attach air tools to open end of 

the hose until start-up is completed and the unit 
checks out OK. 
  4.  Run the unit for 30 minutes, with ball valve open, 
to break in pump parts.   
  5. Move the pressure switch lever to OFF and turn 
the outlet valve to shut off air flow.  The compressor 
is now ready for use.   
  6. After  50 hours of operation change the 
compressor oil. 

WARNING!

 

  Never disconnect threaded joints with pressure in 
the tank.  
 

  NOTE:

  Reduce tank pressure below 10 psi, then 

drain moisture from tank daily to avoid tank 
corrosion.  Drain moisture from tank(s) by opening 
the drain petcock located on the foot ring. 

 
 
 
 
 
 
 
 

 
COMPRESSOR LUBRICATION 
  CAUTION!

 Do not operate without lubricant or with 

inadequate lubricant.  Use of compressor without  
lubricant or inadequate lubricant  voids all warranties. 

  Synthetic Lubricants

 

Synthetic lubricants are recommended after 50 hour 
break-in. Compressor life is greatly increased with 
the use of synthetic lubricants. 

CAUTION!

 If you will 

be using synthetic lubricant, all downstream piping 
material and system components must be 
compatible. 

  Suitable

 Viton

, Teflon

, Epoxy (Glass Filled), Oil Resistant 

Alkyd, Fluorosilicone, Flourocarbon, Polysulfide, 2-Component 
Urethane, Nylon, Delrin

, Celcon

, High Nitrile Rubber (Buna N. 

NBR more than 36

 

Acrylonite), Polyurethane, Polyethylene, 

Epichlorohydrin, Polyacrylate, Melamine, Polypropylene, Baked 
Phenolics, Epoxy, Modified Alkyds 

 indicates trademark of DuPont Corporation)

  

  

Not Recommended

 

 

Neoprene, Natural Rubber, SBR Rubber, Acrylic Paint, Lacquer, 
Varnish, Polystyrene, PVC, ABS, Polycarbonite, Cellulose 
Acetate, Latex, EPR, Acrylics, Phenoxy, Polysulfones, Styrene 
Acrylonitile (San), Butyl

 

  Alternate Lubricants.

 You may use petroleum-based lubricant 

that is premium quality, does not contain detergents, contains 
only anti-rust, anti-oxidation, and anti-foam agents as additives, 
has a flashpoint of 440

F (227

C) or higher, and has a auto-

ignition point of 650

F (343

C) or higher.  

See the petroleum lubricant viscosity table below. The table is 
intended as a general guide only. Heavy duty operating 
conditions require heavier viscosities.

 

 

Temperature around 
Compressor 

 

Viscosity Grade 

 

 

ISO 

SAE 

Below 40

F (4

C) 

60 

20 

40

F  to 80

F  

(4

C to 27

C) 

 

100 

 

30 

80

F to 100

(27

C to 37

C) 

 

150 

 

40 

 

Pump Crankcase Capacities.

 

Model                       Crankcase capacity 

459231

                          42 oz 

459241

                          82 oz 

 

  MOISTURE IN COMPRESSED AIR 

Moisture in compressed air will form into droplets 

as it comes from an air compressor pump.  When 
humidity is high or when a compressor is in 
continuous use for an extended period of time, this 
moisture will collect in the tank.  When using a paint 
spray or sandblast gun, this water will be carried 
from the tank through the hose, and out of the gun 
as droplets mixed with the spray material. If this is 
not acceptable for your application, an external air 
dryer must be added to the system. 
 
 
 

 

Sight Glass 

Breather 
Cap 

Drain 

00858

 

Summary of Contents for M459231B.1

Page 1: ...ssor the industry leader The manufacturer reserves the right to make improvements in design and or changes in specifications at any time without incurring any obligation to install them on units previously sold Quick Facts Pump Oil Check pump oil level before starting Use Non detergent pump oil part 35605 Air Filter Make sure your air filter is clean and particle free Replacement air filter part 3...

Page 2: ...spirator and safety glasses when spraying ALWAYS wear eye protection when operating or servicing compressor BREATHING AIR PRECAUTION NorthStar air compressors are not designed intended or approved for breathing air Compressed air should not be used for breathing air applications unless treated in accordance with all applicable codes and regulations Receipt and Inspection Ensure adequate lifting eq...

Page 3: ...lows release of pressurized air between the tank and compressor so motor does not start under load 10 Pressure Switch Auto Off Switch In the auto position the compressor shuts off automatically when tank pressure reached the maximum preset pressure In the off position the compressor will not operate This switch should be in the off position when connecting or disconnecting the power cord from the ...

Page 4: ...C Use pipe thread sealant on all threads and make up joints tightly to prevent air leaks Main Air Distribution Line The main compressed air distribution line should be of sufficient size to minimize the pressure drop between the air supply and the point of use Slope the piping downward in the direction of air flow to aid in the removal of condensation at all drain points along the line The piping ...

Page 5: ...l load must be considered in selecting the proper wire size Do not use undersized wire NOTE On units requiring a motor starter connect line power to the starter DO NOT connect the line power to the pressure switch Model 459241 Side View Motor Starter Magnetic Starter If the motor installed on your compressor has a motor reset button it does not require a magnetic starter If the motor does not have...

Page 6: ...nthetic lubricants CAUTION If you will be using synthetic lubricant all downstream piping material and system components must be compatible Suitable Viton Teflon Epoxy Glass Filled Oil Resistant Alkyd Fluorosilicone Flourocarbon Polysulfide 2 Component Urethane Nylon Delrin Celcon High Nitrile Rubber Buna N NBR more than 36 Acrylonite Polyurethane Polyethylene Epichlorohydrin Polyacrylate Melamine...

Page 7: ...onthly Inspect for air leaks Squirt soapy water around joints during compressor operation and watch for bubbles Tighten fittings if necessary Clean exterior 3 months or 500 hours Change pump oil while crankcase is warm 12 months or 1000 hours Replace air filter element DRIVE BELT Belts will stretch in normal use Properly adjusted a 5 pound force applied to the belt between the motor pulley and the...

Page 8: ...8 Exploded View Rev B 1 Model 19 2 PSC Item 459231 Model 29 5 PSC Item 459241 ...

Page 9: ...34745 1 30 1 4 NPT Bulkhead Fitting ALL 34744 1 31 1 4 NPT Water Drain ALL 35413 1 32 Warning Decal ALL 783510 1 33 NorthStar Decal ALL 783511 1 34 1 4 NPT Hex Nipple ALL 34738 1 Item Description Model Part Qty 35 2 Air Gauge ALL 34710 1 36 1 4 NPT Plug ALL 2249 1 37 Pressure Switch Unloader ALL 35123 1 38 Dome Cap 459241 35417 1 39 Safety Relief 200 psi ALL 35121 1 40 Strain Relief 12 3 Rt Angle ...

Page 10: ...01 1 22 Crankcase Gasket AB4950101 1 23 Crankshaft AB4961200 1 24 Nut AB9128234 4 25 Oil Seal AB9163010 1 26 Cover D E AB2060590 1 Item Description Part Qty 27 Cover Bolt M6 x 15 SHCS AB9101094 8 28 Flywheel 350 mm AB3600100 1 29 Flywheel washer AB9004008 1 30 Screw Reverse Thread AB9110014 1 31 Half Bearing AB9013011 4 32 Connecting Rod AB4011101 2 33 Wrist Pin AB4621200 1 34 H P Piston Aluminum ...

Page 11: ...kcase Pan AB6061301 1 26 Lower Crankcase Gasket AB6050101 1 27 Crankshaft AB6061200 1 28 Rod Nut AB9128234 4 Item Description Part Qty 29 Oil Seal AB9163030 1 30 Cover D E AB6061590 1 31 Cover Bolt M6 x 15mm SHCS AB9101154 8 32 Flywheel 430 mm AB5000100 1 33 Flywheel washer AB9004009 1 34 Screw Reverse Thread AB9110024 1 35 Half Bearing AB9013014 4 36 Connecting Rod AB6011101 2 37 Rod Bolt AB91062...

Page 12: ...Ensure good contact on motor terminals or starter connections F Compressor viscosity too high for ambient temperature Drain existing lubricant and refill with proper lubricant G Poor ground Check all ground connections H Belt tension too tight or sheaves not aligned Check tension alignment I Air leaks in discharge piping Check tubing connections Tighten joints or replace as required J Poor power r...

Page 13: ...uch as engines are guaranteed by their manufacturer and can be serviced at factory authorized locations near you Any costs incurred due to replacement or repair of items outside of a NorthStar approved facility is the responsibility of the buyer and not covered under warranty NorthStar can supply you with the service center location in your area This warranty specifically excludes the following fa...

Page 14: ...14 Manufactured by Northern Tool Equipment Co 2800 SouthCross Drive West P O Box 1499 Burnsville MN 55337 0499 ...

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