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North Star M165911V, Owner'S Manual, Page: 40 / 42

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North Star M165911V Owner'S Manual Download Page 40

Generator Head Exploded View Rev- V 

 

                      

40

 

                             

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Diag # 

Part # 

Description 

Qty 

1 

305522 

Mount Plate (J609B) 

1 

2 

306404 

Fan Bolts  

2 

3 778953 

Fan 

 

1 

4 

306406 

Drive End Bracket  

1 

5 778954 

Enclosing 

Band 

 

1 

6 

305554 

End Cover  

1 

7 

306408 

End Cover Plug  

1 

8 778955 

Stator 

 

1 

9 778956 

Rotor 

 

1 

10 778959 

Diode 

 

2 

11 778957 

Securing 

Stud 

1 

12 307485 

Bearing 

 

1 

14 

306417 

Non Drive End Bracket  

1 

15 778958 

Capacitor 

1 

16 

778960 

Bracket Securing Stud  

4 

17 778961 

Varistor 

2 

Summary of Contents for M165911V

Page 1: ...cords of proper size NEVER plug the generator directly into a wall outlet ANY connection to a building s electrical system MUST ISOLATE THE GENERATOR FROM UTILITY POWER via a UL approved transfer swit...

Page 2: ...Hazard Signal Word Definitions 2...

Page 3: ...ILDING BACK UP or PORTABLE Power Source 13 4 Selecting a Suitable Site 16 5 Grounding the Generator 18 Operation 1 General Safety Rules for Operation 19 2 Preparing for Operation 22 3 Starting the Eng...

Page 4: ...electrical devices and may also result in fire Be sure to read about site selection and grounding requirements for running this generator More detailed information can be found in the Installation In...

Page 5: ...questions about the appropriate use of this generator Warranty Registration Please fill out and submit the warranty registration card so that we have your contact information for any future product l...

Page 6: ...798 RPM Fuel Type Non leaded automobile gasoline Fuel Capacity 6 5 gallons 24 6 L Oil Capacity 1 16 US quarts 1 1 L Starting Method Recoil 120 V Receptacle 20 Amp A duplex NEMA 5 20R 120 240 V Recepta...

Page 7: ...e electric start engine Extend run 6 5 gallon fuel tank Maintenance free brushless alternator design Smooth running focus mount isolation system Always make sure safety labels are in place and in good...

Page 8: ...uit Breakers 8 Gas Cap with Gauge 2 120 240V 20A Locking Receptacle 9 6 5 Gal Gas Tank 3 120V 20A Duplex Receptacle 10 Generator Head 4 Oil Drain Plug 11 Vibration Isolation Mount 5 Engine On Off Swit...

Page 9: ...locate this switch and be familiar with its location before operating the generator Reference 6 Air Cleaner Refer to your Honda engine manual for air cleaner care Reference 7 Super Silent Muffler 3 dB...

Page 10: ...a device s nameplate If wattage is not given on the device s nameplate the wattage may be calculated by multiplying the nameplate voltage by nameplate amperage Watts Volts X Amps Example conversion t...

Page 11: ...you will be powering at the same time with the generator 2 List the greater of the running or starting wattage next to each device as obtained from the devices nameplate or Table 1 If only the running...

Page 12: ...ing Each of these steps is discussed in detail below 1 Unpacking Delivery Inspection You should inspect the generator immediately after you receive delivery See the Machine Component Identification se...

Page 13: ...r building s electrical system by isolating your generator from your utility company s power lines AND b Connects your generator to a critical subset of your building s circuits that are needed for em...

Page 14: ...ce you can plug electric devices and appliances directly into the generator s electrical outlets There are two different kinds of electrical outlets on the generator 1 One 120 240 Volt 20 Amp locking...

Page 15: ...ire or damage to connected devices All extension and appliance cords must be in good condition and not worn bare frayed or otherwise damaged WARNING Use of damaged electric cords can cause electric sh...

Page 16: ...propane as the fuel source to power the generator Follow the directions below for choosing a location to operate your generator in order to avoid carbon monoxide poisoning The location you choose to...

Page 17: ...at least 7 from exhaust and allow for adequate clearance above generator so that heat does not build up Hot exhaust clearance The exhaust gas from your generator is extremely hot and can cause combust...

Page 18: ...he pipe 3 Run a 10 gauge wire from the clamp to the generator grounding post located on the electrical panel 4 Do not connect the generator grounding post to a water pipe or a ground used by a radio s...

Page 19: ...adults should set up and operate the generator Do not let children operate Intended use Carefully read about and understand the intended use of this generator Do not use for other purposes as unforese...

Page 20: ...ate of California to cause cancer birth defects or other reproductive harm Avoid inhalation of exhaust Wet conditions Do not operate the generator or handle any electrical equipment while standing in...

Page 21: ...d retain static electric charge as can objects made of conductive material e g metal water if they are not electrically grounded The static electric charge on an object such as a human body or plastic...

Page 22: ...ical shock Perform scheduled maintenance as needed Make sure that any regular maintenance has been performed as prescribed in this manual in the Maintenance Repair section Refer to the engine owner s...

Page 23: ...e 2 Turn generator engine off and allow to cool for at least two minutes before removing gas cap Note A running or still hot engine is hot enough to ignite fuel 3 Remove generator gasoline cap 4 Add g...

Page 24: ...el the engine on a regular basis A tank of gasoline should last about 4 hours under 100 load and about 8 hours under 50 load Inspect Fuel System Check for Leaks Inspect fuel system check for leaks BEF...

Page 25: ...y Allow starter cord to return slowly 5 When engine starts move choke lever to RUN position 6 Under long continuous run operating conditions be prepared to a Check and refuel the engine on a regular b...

Page 26: ...3 Measured voltage should be within the following ranges a 120V 10 at 120V receptacles b 240V 10 at 240V receptacles 4 If measured voltage is not within the specified range have generator adjusted by...

Page 27: ...e recommended sequence is as follows a Connect items with motors such as refrigerators freezers air conditioners or small hand tools one at a time Let each motor stabilize before connecting the next d...

Page 28: ...m sources of heat open flames sparks or pilot lights even if the generator s fuel tank is empty Residual fuel in the tank could ignite o Away from extreme high or low temperatures Prevent accidental s...

Page 29: ...ding fuel stabilizer to the gasoline following manufacturer s instructions Fuel stabilizer steps 1 Ensure gasoline tank is full 2 Add fuel stabilizer to fuel tank 3 Run engine at least 10 minutes afte...

Page 30: ...ging the capacitor Replace guards Make sure all guards and shields are replaced after servicing the generator Repair Major service including the installation or replacement of parts should be performe...

Page 31: ...ons Replace if damaged Keep generator clean Keep generator clean If dust or debris accumulates on the generator clean the generator with a damp cloth or soft bristle brush Do not allow air intakes to...

Page 32: ...or overheating a Generator is overloaded b Insufficient ventilation a Reduce the load See Power Load Planning Mgt section of this manual b Make sure there is at least 7 feet of clearance on all sides...

Page 33: ...djusting it must be done by factory authorized personnel Fuel exhaust system Never modify the exhaust system fuel tanks or fuel lines Carbon monoxide poisoning fire or explosion could result Guards Do...

Page 34: ...s may result in serious injury or death Know how to operate Be thoroughly familiar with all controls and with the proper use of the equipment Know how to stop the generator quickly if needed Personal...

Page 35: ...r for any voltage sensitive electronic equipment you will be powering with the generator Wet conditions Do not operate the generator or handle any electrical equipment while standing in water while ba...

Page 36: ...accumulates in the windings If generator cannot be exercised on a regular basis prepare generator for long term storage Periodic maintenance Perform periodic maintenance as directed in this manual to...

Page 37: ...Generator Exploded View Rev V 37...

Page 38: ...Honda Engine 1 11 778529 Generator 1 12 306459 Engine Ground Wire 1 13 777302 Generator Bracket 1 14 38184 Engine Cover 1 15 34172 Isolation Mount 4 16 32844 Bottom Bracket 4 17 778480 Generator Base...

Page 39: ...6446 Locking Receptacle 20 Amp 120 240 Volt NEMA L14 20R 1 4 306429 Grounding Post 1 5 31085 Thermal Circuit Breaker 2 6 38191 Wire Harness 1 7 82004 8 32 X Button Head Cap Screw 4 8 82005 8 32 Nut 4...

Page 40: ...53 Fan 1 4 306406 Drive End Bracket 1 5 778954 Enclosing Band 1 6 305554 End Cover 1 7 306408 End Cover Plug 1 8 778955 Stator 1 9 778956 Rotor 1 10 778959 Diode 2 11 778957 Securing Stud 1 12 307485...

Page 41: ...h as engines are guaranteed by their manufacturer and can be serviced at factory authorized locations near you Any costs incurred due to replacement or repair of items outside of a NorthStar approved...

Page 42: ...42 Manufactured by Northern Tool Equipment Co 2800 SouthCross Drive West P O Box 1499 Burnsville MN 55337 0499...

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