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North Star M109163E.3, Owner'S Manual

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North Star M109163E.3 Owner'S Manual Download Page 22

782559 Pump Exploded View

 

 

 

 

22 

 

 
 
 
 
 
 

Item 

Description 

Part # 

Qty. 

 

Item 

Description 

Part # 

Qty. 

1 

Pump Cover 

782652 

1 

 

18 

Outlet Flange 

782666 

1 

2 

Large O-ring 

782653 

1 

 

19 

Inlet Flange 

782667 

1 

3 

Sealing Washer 

782654 

4 

 

20 

Inlet Check Valve 

782668 

1 

4 

Mount Bolt 

782655 

4 

 

21 

Inlet Connection Bolt 

788870 

3 

5 

Mechanical Seal 

782656 

1 

 

22 

Pump Body Bolt 

788871 

4 

6 

Impeller 

782657 

1 

 

24 

Inlet Hose Clamp & 
Suction Strainer Kit 

782858 

1 

7 

Volute 

782658 

1 

 

25 

8 

Small O-ring 

782659 

1 

 

26 

Shaft Bolt 

783013 

1 

9 

Pump Body 

782660 

1 

27 

Shaft Bolt Washer 

788990 

1 

10 

Outlet Seal 

782661 

1 

 

28 

Key 

788991 

1 

12 

Outlet Connection Bolt 

788869 

4 

 

 

 

 

 

13 

Plug O-ring &  
Drain/Prime Plug Kit 

782857 

2 

 

 

 

 

 

14 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for M109163E.3

Page 1: ...e gear when filling using cleaning and servicing the water pump DO NOT START water pump until ready to use in order to avoid unintentional spray release Improper use of the water pump could result in serious injury or illness to the operator or nearby persons animals or could cause damage to the environment This water pump is recommended for use in pumping non flammable liquids such as water Solid...

Page 2: ...Hazard Signal Word Definitions 2 ...

Page 3: ...Components 9 Operation Operation Preparing the Water Pump for Each Use Step One Inspect Repair 10 Step Two Fueling 12 Step Three Attach a suction strainer 13 Step Four Place the water pump 13 Operation Using the Water Pump 14 Storage 15 Troubleshooting 16 Specifications 17 Water Pump Exploded View 18 780969 Pump Exploded View 19 780970 Pump Exploded View 20 782559 Pump Exploded View 21 Limited War...

Page 4: ...out this manual A summary of important safety information can be found at the beginning of the manual Contact NorthStar Product Support at 1 800 270 0810 for any questions about the appropriate use of this water pump and or optional accessories Warranty Registration Please fill in the warranty registration information and have it on hand when you call in on a warranty claim Attention All Rental Co...

Page 5: ...ing fuel Don t overfill DO NOT overfill the gas tank Replace cap Replace gas cap securely before starting engine Spills Clean up fuel spills immediately Move water pump away from spilled fuel on the ground Wipe fuel off engine and wait 5 minutes for excess fuel to evaporate before starting engine Gas soaked rags should be disposed of properly On skin clothes If gasoline is spilled on your skin or ...

Page 6: ...ers space heaters furnaces clothes dryers or other gas appliances Even if the water pump s gas tank is empty residual gasoline vapors could ignite Gasoline storage Store extra gasoline in a cool dry place in an UL approved tightly sealed container Gasoline vapors can ignite if they collect inside an enclosure Periodic maintenance Perform periodic maintenance as directed in this manual to keep the ...

Page 7: ...Warning Label Location 7 Call North Star Product Support at 1 800 270 0810 to order new labels Order Part No 785261 Warning priming port plug 791213 Warning decal 781120 Pump decal ...

Page 8: ...ual bag If you have damaged components Contact the freight company that delivered the unit and file a claim If you have missing components Contact NorthStar Product Support at 1 800 270 0810 The following items are found in the manual bag 82010 1 4 x 1 BOLT QTY 4 82222 1 4 NYLOC NUT QTY 4 2215 RUBBER FEET QTY 4 ...

Page 9: ...Assembly 9 Rubber Foot Base Bolt Nut Base Attach rubber feet to the base 1 Using a 3 8 and 7 16 socket attach the rubber feet to the base with the bolt and nut ...

Page 10: ...ge hose to the discharge fitting 3 Suction Fitting Connect the suction hose to the suction fitting 4 Drain Port Drain the liquid in the pump through the drain port 5 Pump The pump moves the liquid 6 Engine The air cooled engine powers the pump 7 Lifting Points Lift the machine from these points when transporting 7 ...

Page 11: ...et the manufacturer s specifications Replacement parts that do not meet specifications may result in a safety hazard or poor operation of the water pump 1 Ensure water pump casing is empty Ensure the water pump has been thoroughly flushed with clean water and drained from prior use 2 Clean suction strainer Clean the suction strainer of any material residue It is important to clean the suction stra...

Page 12: ...approved container NEVER pump fuel directly into engine at gas station Static charge can build and ignite fuel Use a UL approved fuel container to transfer gas to the engine With the engine stopped and on a level surface remove the fuel filler cap and check the fuel level Refill the tank if the fuel level is low Don t overfill DO NOT overfill the gas tank Wipe up spilled fuel before starting the e...

Page 13: ...n Keep the strainer clean If possible suspend the strainer to keep it from working into sediment OR A Prepare a bed of large stones on which the strainer will rest B Tie the strainer inside a basket or pail Step Four Place the water pump 1 Place the water pump near liquid surface Place the water pump on a level surface in a location as near to the liquid surface as possible this will ensure proper...

Page 14: ...ed performance overheating and serious engine damage caused by an excessively lean air fuel mixture 3 Use flexible hose Use at least 12 of flexible hose to make plumbing connections to the pump body Rigid piping may put stresses on the pump causing damage 4 Place unit on secure footing Always be sure the unit is on a secure footing Keep the immediate pump area free of all unauthorized personnel If...

Page 15: ...mp engine inside homes garages sheds or other semi enclosed spaces These spaces can trap poisonous gases EVEN if you run a fan or open windows If you start to feel sick dizzy or weak while using the water pump shut off the engine and get to fresh air RIGHT AWAY See a doctor You may have carbon monoxide poisoning 4 Start engine Consult the engine Owner s Manual for starting the engine 5 Throttle co...

Page 16: ...will oxidize and deteriorate in storage Old gasoline in the engine will cause hard starting and leave gum deposits that can clog the fuel system Deterioration problems may occur within a few months or even less if gasoline was not fresh when you filled the fuel tank Short Term Storage Consider adding a fuel stabilizer to extend fuel storage life Long Term Storage between infrequent uses and at end...

Page 17: ...usting Sticking of impeller Disassemble and clean Pump fails to prime 1 Priming chamber not full enough Add more water to priming chamber 2 Air leaks on suction line joints Check for loose screws or broken hoses 3 Quick coupling gaskets worn Replace gaskets 4 Loose or broken hose clamps Tighten or replace hose clamps 5 Priming chamber is over heated Pour cold water in chamber or let cool 6 Engine ...

Page 18: ... Solid Size 5 8 Mechanical Seal Silicon Carbide Overall Dimensions L x W x H 20 x 16 x 16 Dry Weight 60 lbs 109173 3 Semi Trash Engine Honda GX160 Suction Discharge Size 3 NPT Maximum Flow 15 850 GPH Maximum Suction Head 23 FT Maximum Total Head 98 FT Maximum Pressure 42 PSI Passable Solid Size 3 4 Mechanical Seal Silicon Carbide Overall Dimensions L x W x H 20 x 16 x 16 Dry Weight 68 lbs 109183 4...

Page 19: ... Model Qty 1 60590 GX160 Honda Engine 109163 109173 1 39115 GX270 Honda Engine 109183 2 780969 2 Semi Trash Pump 109163 1 780970 3 Semi Trash Pump 109173 782559 4 Semi Trash Pump 109183 3 786078 Frame 109163 1 782529 109173 782539 109183 4 2215 Bumper Rubber Foot ALL 4 ...

Page 20: ...250 1 4 Mount Bolt 781237 4 21 Inlet Connection Bolt 788866 3 5 Mechanical Seal 781238 1 22 Pump Body Bolt 788865 4 6 Impeller 781239 1 24 Inlet Hose Clamp 781254 1 7 Volute 781240 1 25 Suction Strainer 781255 1 8 Small O ring 781241 1 26 Shaft Bolt 781256 1 9 Pump Body 781242 1 27 Shaft Bolt Washer 788988 1 10 Outlet Seal 781243 1 28 Key 788989 1 12 Outlet Connection Bolt 788864 4 13 Plug O ring ...

Page 21: ...271 1 4 Mount Bolt 781260 4 21 Inlet Connection Bolt 788867 3 5 Mechanical Seal 781261 1 22 Pump Body Bolt 788868 4 6 Impeller 781262 1 24 Inlet Hose Clamp 781275 3 7 Volute 781263 1 25 Suction Strainer 781276 1 8 Small O ring 781264 1 26 Shaft Bolt 781256 1 9 Pump Body 781265 1 27 Shaft Bolt Washer 788988 1 10 Outlet Seal 781266 1 28 Key 788989 1 12 Outlet Connection Bolt 788864 4 13 Plug O ring ...

Page 22: ...2668 1 4 Mount Bolt 782655 4 21 Inlet Connection Bolt 788870 3 5 Mechanical Seal 782656 1 22 Pump Body Bolt 788871 4 6 Impeller 782657 1 24 Inlet Hose Clamp Suction Strainer Kit 782858 1 7 Volute 782658 1 25 8 Small O ring 782659 1 26 Shaft Bolt 783013 1 9 Pump Body 782660 1 27 Shaft Bolt Washer 788990 1 10 Outlet Seal 782661 1 28 Key 788991 1 12 Outlet Connection Bolt 788869 4 13 Plug O ring Drai...

Page 23: ...h as engines are guaranteed by their manufacturer and can be serviced at factory authorized locations near you Any costs incurred due to replacement or repair of items outside of a NorthStar approved facility is the responsibility of the buyer and not covered under warranty NorthStar can supply you with the service center location in your area This warranty specifically excludes the following fail...

Page 24: ...24 Manufactured by Northern Tool Equipment Co Inc Burnsville MN 55306 NorthernTool com ...

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