Hazard Signal Word Definitions
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Page 1: ... filling using cleaning and servicing the water pump DO NOT START water pump until ready to use in order to avoid unintentional spray release Improper use of the water pump could result in serious injury or illness to the operator or nearby persons animals or could cause damage to the environment This water pump is recommended for use in pumping spraying non flammable liquids such as water Solids ...
Page 2: ...Hazard Signal Word Definitions 2 ...
Page 3: ...mbly 8 Machine Components 9 Operation Operation Preparing the Water Pump for Each Use Step One Inspect Repair 10 Step Two Fueling 12 Step Three Attach a suction strainer 13 Step Four Place the water pump 13 Operation Using the Water Pump 14 Storage 15 Troubleshooting 16 Specifications 17 Water Pump Exploded View 18 782592 Pump Exploded View 19 782593 Pump Exploded View 20 Limited Warranty 21 ...
Page 4: ...thStar Product Support at 1 800 270 0810 for any questions about the appropriate use of this water pump and or optional accessories Warranty Registration Please fill in the warranty registration information and have it on hand when you call in on a warranty claim Attention All Rental Companies and Private Owners who loan this equipment to others All persons to whom you rent loan this water pump mu...
Page 5: ... hot engine A running engine is hot enough to ignite fuel Never add fuel or remove gas cap if engine is running or still hot Stop the engine and allow it to cool at least two minutes before adding fuel Heat flames sparks Stay away from sources of heat flame or sparks while adding fuel Don t overfill DO NOT overfill the gas tank Replace cap Replace gas cap securely before starting engine Spills Cle...
Page 6: ... exhaust AFTER OPERATION Let engine cool before storing Let engine cool for at least five minutes before storing A hot engine can be a fire hazard Storage location Store the water pump in a location away from sources of heat open flames sparks or pilot lights such as water heaters space heaters furnaces clothes dryers or other gas appliances Even if the water pump s gas tank is empty residual gaso...
Page 7: ...Warning Label Location 7 Call North Star Product Support at 1 800 270 0810 to order new labels Order Part No 784261 Warning priming plug 791213 Warning decal 781120 Pump decal 106471 Only ...
Page 8: ...ual bag If you have damaged components Contact the freight company that delivered the unit and file a claim If you have missing components Contact NorthStar Product Support at 1 800 270 0810 The following items are found in the manual bag 82010 1 4 x 1 BOLT QTY 4 82222 1 4 NYLOC NUT QTY 4 2215 RUBBER FEET QTY 4 ...
Page 9: ...Assembly 9 Rubber Foot Base Bolt Nut Base Attach rubber feet to the base 1 Using a 3 8 and 7 16 socket attach the rubber feet to the base with the bolt and nut ...
Page 10: ...ge hose to the discharge fitting 3 Suction Fitting Connect the suction hose to the suction fitting 4 Drain Port Drain the liquid in the pump through the drain port 5 Pump The pump moves the liquid 6 Engine The air cooled engine powers the pump 7 Lifting Points Lift the machine from these points when transporting 7 ...
Page 11: ...et the manufacturer s specifications Replacement parts that do not meet specifications may result in a safety hazard or poor operation of the water pump 1 Ensure water pump casing is empty Ensure the water pump has been thoroughly flushed with clean water and drained from prior use 2 Clean suction strainer Clean the suction strainer of any material residue It is important to clean the suction stra...
Page 12: ...approved container NEVER pump fuel directly into engine at gas station Static charge can build and ignite fuel Use a UL approved fuel container to transfer gas to the engine With the engine stopped and on a level surface remove the fuel filler cap and check the fuel level Refill the tank if the fuel level is low Don t overfill DO NOT overfill the gas tank Wipe up spilled fuel before starting the e...
Page 13: ...n Keep the strainer clean If possible suspend the strainer to keep it from working into sediment OR A Prepare a bed of large stones on which the strainer will rest B Tie the strainer inside a basket or pail Step Four Place the water pump 1 Place the water pump near liquid surface Place the water pump on a level surface in a location as near to the liquid surface as possible this will ensure proper...
Page 14: ...ed performance overheating and serious engine damage caused by an excessively lean air fuel mixture 2 Use flexible hose Use at least 12 of flexible hose to make plumbing connections to the pump body Rigid piping may put stresses on the pump causing damage 3 Place unit on secure footing Always be sure the unit is on a secure footing Keep the immediate pump area free of all unauthorized personnel If...
Page 15: ...mp engine inside homes garages sheds or other semi enclosed spaces These spaces can trap poisonous gases EVEN if you run a fan or open windows If you start to feel sick dizzy or weak while using the water pump shut off the engine and get to fresh air RIGHT AWAY See a doctor You may have carbon monoxide poisoning 4 Start engine Consult the engine Owner s Manual for starting the engine 5 Throttle co...
Page 16: ...will oxidize and deteriorate in storage Old gasoline in the engine will cause hard starting and leave gum deposits that can clog the fuel system Deterioration problems may occur within a few months or even less if gasoline was not fresh when you filled the fuel tank Short Term Storage Consider adding a fuel stabilizer to extend fuel storage life Long Term Storage between infrequent uses and at end...
Page 17: ...usting Sticking of impeller Disassemble and clean Pump fails to prime 1 Priming chamber not full enough Add more water to priming chamber 2 Air leaks on suction line joints Check for loose screws or broken hoses 3 Quick coupling gaskets worn Replace gaskets 4 Loose or broken hose clamps Tighten or replace hose clamps 5 Priming chamber is over heated Pour cold water in chamber or let cool 6 Engine ...
Page 18: ...ischarge Size 2 NPT Maximum Flow 8 120 GPH Maximum Suction Head 23 FT Maximum Total Head 214 FT Maximum Pressure 94 PSI Passable Solid Size Clear Water Only Mechanical Seal Silicon Carbide Overall Dimensions L x W x H 20 x 16 x 16 Dry Weight 60 lbs 106471 3 High Pressure Engine Honda GX270 Suction Discharge Size 3 NPT Maximum Flow 10 550 GPH Maximum Suction Head 23 FT Maximum Total Head 263 FT Max...
Page 19: ...tem Part Description Model Qty 1 60590 GX160 Honda Engine 106470 1 39115 GX270 Honda Engine 106471 2 782592 2 High Pressure Pump 106470 1 782593 3 High Pressure Pump 106471 3 782529 Frame 106470 1 782542 106471 4 2215 Bumper Rubber Foot ALL 4 ...
Page 20: ...782983 1 4 Mechanical Seal 782972 1 17 Outlet Flange 782984 1 5 Large O ring 782973 1 18 M8 x 25 Hex Bolt 782985 4 6 Impeller 782974 1 19 M8 x 20 Hex Bolt 782986 6 7 Volute 782975 1 20 Strainer 782987 1 8 Small O ring 782976 1 21 Key 783018 1 9 Pump Body 782977 1 22 Spacer 783019 1 10 M8 x 30 Hex Bolt 782978 6 23 Shaft Bolt 783020 1 11 M8 Hex Nut 782979 6 24 O ring 783021 1 12 Plug O ring Drain Pr...
Page 21: ...14 Inlet Check Valve 783000 1 4 Mechanical Seal 782991 1 15 Inlet Flange 783001 1 5 Impeller 782992 1 16 Outlet Seal 783002 1 6 Large O ring 782993 1 17 Outlet Flange 783003 1 7 Volute 782994 1 18 M8 x 70 Hex Bolt 783004 4 8 Small O ring 782995 1 19 Suction Strainer 783005 1 9 Pump Body 782996 1 20 Shaft Bolt 783022 1 10 N A N A N A 21 Washer 783023 1 11 M8 x 25 Hex Bolt 788872 13 22 Key 783024 1 ...
Page 22: ...h as engines are guaranteed by their manufacturer and can be serviced at factory authorized locations near you Any costs incurred due to replacement or repair of items outside of a NorthStar approved facility is the responsibility of the buyer and not covered under warranty NorthStar can supply you with the service center location in your area This warranty specifically excludes the following fail...
Page 23: ...23 Manufactured by Northern Tool Equipment Co Inc Burnsville MN 55306 NorthernTool com ...
