46
Storage
8.
Boom arm storage position
Rotate each boom arm towards the front to its storage position.
f ig05653
9.
Insert boom arm pins
Lock boom arms into their storage position by inserting boom arm pins.
Page 1: ...he sprayer or handling of chemicals could result in serious injury or illness to the operator or nearby persons animals or could cause damage to the environment This sprayer is recommended for use in...
Page 2: ...2 Hazard Signal Word Definitions...
Page 3: ...embly 11 Machine Components 27 Operation Important Safety Information 28 Operation Preparing the Sprayer for Each Use 32 Operation Using the Sprayer 34 Storage 42 Troubleshooting 48 Exploded View and...
Page 4: ...h to spray large ground areas SPRAYING OTHER LIQUIDS In addition to spraying pesticides this sprayer may be used to spray other non flammable liquids Example uses include watering plants trees or spra...
Page 5: ...ctive gear such as facemask or apron as recommended on the chemical label EXERCISE EXTRA CAUTION around children and pets Pesticides are especially toxic to them Keep sprayer and spray materials away...
Page 6: ...stop o Avoid any sudden steering maneuvers starts or stops that could create sway SLOW DOWN AND EXERCISE EXTRA CAUTION ON SLOPED OR UNEVEN TERRAIN Pick the most level route possible Drive up and down...
Page 7: ...222 1222 Have the chemical label available for reference Chemical spills Chemical spills must be quickly contained and properly cleaned up Refer to the chemical label for any specific clean up instruc...
Page 8: ...E CAUTION in vehicle handling Vehicle will be less stable and handle very differently with filled sprayer attached DO NOT TURN ON POWER to sprayer until ready to spray in order to avoid unintentional...
Page 9: ...ped inside the tank If you have missing or damaged components please contact NorthStar Product Support at 1 800 270 0810 Tank Qty 1 Axle Qty 1 Gun Hose Qty 1 Pump Qty 1 Wheels Qty 2 Spray Gun Qty 1 Ma...
Page 10: ...2061 QC x 1 2 HB Qty 1 787212 Draw Tube Hose Qty 1 792536 Hitch Bracket Qty 1 791985 Upper Hose Wrap Bracket Qty 1 792890 Hose Wrap Bracket Qty 1 82059 10 24 x 1 2 Screw Qty 2 82065 10 24 Lock Nut Qty...
Page 11: ...ssembly Step 1 Tow Bar Hitch Assembly Insert axle through rear holes in cart assembly Note If axle does not fit smoothly through holes in cart assembly cart bolts may need to be loosened Tools Needed...
Page 12: ...Align tow bar assembly with cart assembly as shown below Insert bolts and secure with nuts Torque to 20 Ft Lbs Tools Needed 1 2 wrench Torque wrench Fasteners Needed from Owner s Manual Bag 5 16 x 2 B...
Page 13: ...surface Align cart assembly on bottom of tank Insert bolts and torque to 5 Ft Lbs Note if holes do not properly align with tank inserts loosen bolts on cart After securing cart to tank re tighten cart...
Page 14: ...Insert wheels onto axle Install axle washer Insert axle pin through hole in axle Note Check that tires are inflated to 32 PSI Tools Needed Pliers Fasteners Needed from Owner s Manual Bag Axle Pin Qty...
Page 15: ...nd torque to 5 Ft Lbs Tools Needed 1 2 wrench Torque wrench Fasteners Needed from Owner s Manual Bag 5 16 x 1 2 Bolt Qty 4 82014 fig05363 Upper Hose Wrap Bracket Qty 1 792890 Hose Wrap Bracket Qty 1 8...
Page 16: ...from pump ports Remove steel retaining clip from Outlet port of pump and insert regulator assembly into Outlet port of pump Insert steel retaining clip to secure regulator assembly Remove steel retai...
Page 17: ...on regulator Press bypass fitting into the grommet Install 1 long screw through tether washer and front left pump foot and into threaded holes in tank until tight Install 3 short screws through washer...
Page 18: ...in the tank Torque to 5 Ft Lbs Slide hose clamp over hose Install hose onto hose barb on regulator assembly Secure with hose clamp until tight Tools Needed 1 2 wrench Torque wrench Flat head screwdri...
Page 19: ...ed inserts in the tank Torque to 5 Ft Lbs Slide hose clamp onto hose Install hose onto hose barb tee Secure with hose clamp until tight Tools Needed 1 2 wrench Torque wrench Flat head screwdriver Fast...
Page 20: ...ends of draw tube hose Slide short end of hose over PVC draw tube Slide long end of hose over hose barb elbow fitting Secure both ends with hose clamps until tight Tools Needed Flat head screwdriver F...
Page 21: ...lide hose clamps over the end of the gun hose Push the hose onto the gun hose barb Slide the hose clamps over the hose barb and tighten Tools Needed Philips head screwdriver Fasteners Needed from Owne...
Page 22: ...to the pump hose barb fitting and tighten hose clamps Align hose guide with threaded insert on the side of the tank Insert bolt and torque to 5 Ft Lbs Tools Needed 1 2 wrench Torque wrench Flat head s...
Page 23: ...h height of the towing vehicle Ensure sprayer has slight incline towards the rear of the tank when attached to tow vehicle This will ensure all the fluid is emptied from tank Insert bolts through hole...
Page 24: ...ll NorthStar Product Support at 1 800 270 0810 and order Item 27293 Make sure boom nozzles are pointed straight down If they are not loosen the nozzle retaining nut orient the opening of the boom nozz...
Page 25: ...NEVER smoke or work near sparks or other sources of ignition NEVER touch both battery terminals at the same time or with any non insulated tools If battery acid contacts skin or clothing flush immedi...
Page 26: ...e terminal of the vehicle battery d Reconnect the vehicle battery ground wire WARNING Always disconnect in this sequence to avoid possible shock Remember that on some vehicle models you may need to re...
Page 27: ...auge is an indicator of the pressure in the system 11 Sprayer Tank The sprayer tank holds the chemical 12 Spray Gun Use the spray gun to apply chemical to specific areas 13 Hose Wrap The built in hose...
Page 28: ...to avoid inhaling or coming into contact with the chemical Personal protective equipment ALWAYS wear protective clothing eye protection and chemical resistant gloves when filling using and cleaning t...
Page 29: ...ide Apply at a rate recommended by chemical manufacturer Excess pesticide can be dangerous to humans damage desirable plants and contaminate soil and water sources Never point gun NEVER point the spra...
Page 30: ...w down and exercise extra caution on rough or sloped terrain in order to reduce risk of rollover Pick the most level route possible when transporting across fields Drive up and down slopes that cannot...
Page 31: ...emergency first aid instructions on the chemical label in the First Aid or Statement of Practical Treatment section 3 Call a poison control center for further advice In the U S call 1 800 222 1222 to...
Page 32: ...ner Clean the suction strainer of any chemical residue It is important to clean the suction strainer before each use to ensure it is not clogged and to prevent residual chemical from contaminating spr...
Page 33: ...are greater than 4 MPH or if there are bystanders in the intended spray area 1 Assess wind speed Assess weather conditions to ensure that it is not too windy to spray DO NOT SPRAY if wind speeds are...
Page 34: ...ose a safe pesticide mixing and loading area Choose an outdoor well ventilated area away from unprotected people animals food and other items that might become contaminated 3 Wear personal protective...
Page 35: ...del 282805 Note Only purchase and mix as much chemical as you need for the planned application in order to minimize chemical over application and the need for storing unused chemicals c Add chemical t...
Page 36: ...w safety information Review the Operation Important Safety Information related to Chemical Application Safety and ATV Vehicle Handling Safety provided in this manual 2 Wear personal protective equipme...
Page 37: ...raying 6 Begin agitation if needed Some formulations of liquid pesticides do not remain in solution and should be agitated to maintain a uniform mix The pressure regulator equipped on this sprayer can...
Page 38: ...begin spraying 2 With the choke pushed forward rotate the spray pattern selector knob to change between fog and stream IMPORTANT ALWAYS hold the spray gun with a firm grip when spraying at higher pre...
Page 39: ...on Using the Sprayer 8 Operate broadcast boom A Remove pin s and unfold one or both boom arms as required Reinsert pin s to secure boom arms B Open boom valve Open the boom valve as desired Pins Open...
Page 40: ...spraying 10 Leaving unattended If the sprayer must be left unattended at any time a Disconnect power to the sprayer b Relieve system pressure by depressing the gun trigger c Turn off the vehicle Set b...
Page 41: ...re or dispose of unused chemical a If the unused pesticide is to be stored for future use Store all unused pesticide in its original or a suitably marked container in a secure location out of the reac...
Page 42: ...otect the sprayer from freezing during storage by following the instructions below Preparing for storage 1 Add antifreeze Pour 1 gallon of RV antifreeze into the tank Note RV antifreeze is non toxic a...
Page 43: ...43 Storage 2 Adjust tow bar Slide tow bar towards axle until bolt holes line up Insert bolts and tighten nuts 3 Secure with bolts and nuts Insert bolts and tighten nuts...
Page 44: ...d wheels Remove hair pins and washers Slide wheels off the axle and then remove the axle from the cart f ig05651 5 Insert into hitch bracket Insert axle into hitch bracket Install wheels and washers s...
Page 45: ...652 7 Remove boom arm pins Remove pins from boom arms Caution Boom arms are spring loaded When the pin is removed the boom arms will want to swing towards the front of the sprayer Retain boom arm with...
Page 46: ...Boom arm storage position Rotate each boom arm towards the front to its storage position f ig05653 9 Insert boom arm pins Lock boom arms into their storage position by inserting boom arm pins f ig056...
Page 47: ...from storage 1 Drain Drain the antifreeze left in the tank through the tank drain hole into a suitable container 2 Flush with water Fill the tank with fresh water and run through the system Operate t...
Page 48: ...n order to avoid accidental exposure to chemicals never attempt to unclog the intake tube or suction strainer or service the spray gun nozzle until the tank has been emptied and the sprayer flushed wi...
Page 49: ...yethylene EPDM Suction Tube Polypropylene PVC Stainless Steel Hose PVC EPDM Pump Polypropylene Viton Santoprene Stainless Steel Valves Polypropylene Polyacetal Viton Nylon Gun and Nozzle Nylon Polyace...
Page 50: ...50 Exploded View and Parts List 282805 Rev E 3...
Page 51: ...Draw Tube 1 18 792950 3 8 Hose 1 19 777119 Hose Clamp 10 20 5383 Nozzle Hose Barb 2 21 792810 Boom Arm 2 22 5230 Nozzle Nut 2 23 792605 Nozzle 2 24 777853 Nozzle Retaining Nut 2 25 792417 Locking Pin...
Page 52: ...Sprayer Warning Label 1 52 792997 Grommet 1 53 792452 North Star Decal 2 54 784561 Hose Clip 1 55 82065 10 24 Nylon Nut 2 56 792890 Upper Hose Wrap 1 57 792827 3 8 Hose 1 58 777358 Gun Clip 2 59 82059...
Page 53: ...rs Call NorthStar Product Support 1 800 270 0810 Ref Part Description Qty 1 792954 Valve Assembly 4 Valves 1 2 801642 Relay 1 3 792956 Motor Assembly 1 4 789194 Base Plate Assembly 1 5 793313 Pressure...
Page 54: ...102 47 51 23 34 16 25 6 20 5 17 1 10 2 21 40 118 8 59 4 39 6 29 7 23 8 19 8 11 9 Spray Pressure GALLONS PER 1000 SQUARE FEET based on water at 40 spacing Height PSI 1 MPH 2 MPH 3 MPH 4 MPH 5 MPH 6 MPH...
Page 55: ...llation or operations will void warranty Determining whether a part is to be replaced or repaired is the sole decision of NorthStar NorthStar will not provide for replacement of complete products due...
Page 56: ...56 Northern Tool Equipment Co Inc Burnsville MN 55306 NorthernTool com Made in China...
